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Page 17

Heat Section Installation

 WARNING

Before installing or servicing unit, be sure 

ALL power to the unit is OFF. More than one 

disconnect switch may be present. 

Electrical 

shock can cause personal injury or death!

Before installing the unit, check information on the unit 

rating plate to ensure that the unit meets the job specifica

-

tion, proper electrical power is available, and that proper 

duct clearances are maintained. 

NOTE

 – 

If installing heat sections at the same time as the 

air handler unit, install the electric heat section in the air 

handler unit before setting the air handler unit and attach-

ing the plenum.

 

1 - 

 Shut off all power to the air handler unit. More than 

one disconnect may be required. 

2 -   Remove air handler access panel and keep the six 

screws to reattach access panel after installing heat 

elements. 

3 - 

 Disconnect any existing field supply wires and pull 

them out of the air handler. Disconnect and remove 

wiring  harness  and  fastener  (see  figure  5).  If  not 

removed, these items will prevent the heat section’s 

base from resting properly in the compartment. 

4 -   Remove the no-heat seal plate in the air handler 

frame (see figure 5). 

NOTE

 – 

If a small heater is installed in the unit, the in-

staller will need to remove the no-heat plate and break it 

apart at the perforations and reinstall the two pieces so 

the smaller heater can be installed into the unit.

NO

HEAT

SEAL PLATE

REMOVE SCREWS;

THEN REMOVE

NO-HEAT SEAL

PLATE

SEPARATE CONNECTOR;

DISCARD WIRE HARNESS

WIRE

HARNESS

REMOVE FASTENER SECURING WIRES

IF PRESENT

FIGURE 5. Prepare to Install Heat Element

5 -   Slide the electric heat section into the air handler. Be 

careful that the heating elements do not rub against 

the sheet metal opening when they slide into the 

air handler. The mounting holes should then line up 

with holes in the air handler control box.

6 -   Secure the electric heater assembly into place 

with the screws that were removed from the heat 

element panel. Install two field-provided #8 SDST 

screws in the front of the electric heater assembly 

(see figure 6).

INSTALL SCREWS

REMOVED FROM

THE NO-HEAT

SEAL PLATE.

INSTALL 2 FIELD-PROVIDED SCREWS TO SECURE THE

FRONT OF THE HEATER CIRCUIT BREAKER ASSEMBLY TO

THE FRONT FLANGE OF THE AIR HANDLER.

FIGURE 6

. Installing the Heat Element Assembly

7 -   The air handler’s access panels have a cover 

plate that is fastened with a screw and will need to 

be positioned to fit either one breaker or two, but 

do not install the access panel until all electrical 

connections have been completed.

 WARNING

Foil face insulation must be cut to eliminate the possibility 

for any frayed foil to come in contact with any main or low 

voltage connections. Insulation must be kept a minimum 

of 1/2" away from any electrical connection.

CHANGING CIRCUIT BREAKER ORIENTATION

The air handler comes from the factory ready for hori-

zontal right hand discharge installation. Always rotate the 

breaker so up is the ON position in all orientations. The 

circuit breaker orientation change is required by UL 1995, 

Article 26.18 (25 September 2005).

1 -   

Locate the one clip located on the right side 

(see  arrow)  of  each  breaker  (see  figure  8).  The 

clip secures the circuit breaker to the mounting 

bracket. Pull the clip to release the breaker from 

the mounting bracket and rotate the breaker to the 

proper postition.

Содержание CBA25UH Series

Страница 1: ...UHV Unit Dimensions Upflow inches mm 2 Specifications and Electrical Data 3 Model Number Identification 4 Adjusting the BDC3 Blower Control 4 Adjusting the Blower Speed 4 Blower Data 6 Application 10...

Страница 2: ...3 1 2 89 PIPING PLATE 4 3 4 121 4 3 8 111 2 3 8 60 CONDENSATE DRAINS 2 Upflow and Downflow SUCTION LINE CONDENSATE DRAIN PIPING PLATE 3 2 1 4 x 3 3 4 Dimensions 018 024 030 036 042 048 060 in mm in mm...

Страница 3: ...6 Nominal tonnage 1 5 2 2 5 3 Connections Suction Vapor line o d in sweat 3 4 3 4 3 4 7 8 Liquid line o d in sweat 3 8 3 8 3 8 3 8 Condensate in fpt 2 3 4 2 3 4 2 3 4 2 3 4 Indoor Coil Net face area f...

Страница 4: ...e speed motor that is capable of maintaining a spec ified CFM throughout the external static range A particu lar CFM can be obtained by positioning jumpers COOL HEAT and ADJUST on the BDC3 control The...

Страница 5: ...example that the normal adjustment setting for heat speed position 4 is 1000 CFM The adjustment setting for that position is 1080 CFM and for the adjust ment setting is 910 CFM After the adjustment s...

Страница 6: ...fm cfm 450 670 900 1120 340 450 650 770 450 670 900 1120 NORM 420 620 820 1050 300 400 600 700 420 620 820 1050 390 570 750 915 280 390 500 650 390 570 750 915 NOTES The effect of static pressure filt...

Страница 7: ...speed setting Lennox Harmony III Zoning System applications minimum blower speed is 450 cfm BLOWER DATA CBA25UHV 048 BLOWER PERFORMANCE 0 through 0 80 in w g External Static Pressure Range ADJUST Jump...

Страница 8: ...On Demand 0 VAC High 60 65 70 PRECISION MODE operates independent of a Y1 thermostat demand Normal Operation 1 On On On Acceptable 24 VAC High 100 midity is greater than set point Dehumidification Cal...

Страница 9: ...Demand 0 VAC High 60 65 70 Dehumidification Call ONLY 1 On On On On Demand 0 VAC High 60 65 70 midity setpoint by allowing the room stat setpoint Jumpers at indoor unit with a two stage outdoor unit W...

Страница 10: ...pening The electric heat control arrangement is detailed in the electric heat section of this manual TRANSFORMER All CBA25UHV series units use a single line voltage to 24VAC transformer mounted in the...

Страница 11: ...alumi num tubes fitted with ripple edged aluminum fins An ex pansion valve feeds multiple parallel circuits through the coils The coil is designed to easily slide out of the unit cabinet PLASTIC DRAIN...

Страница 12: ...Minimum Circuit Ampacity 3 Maximum Overcurrent Protection Volt kW 1 Btuh 5 kW ECBA25 5 16Y36 Terminal Block ECBA25 5CB 16Y39 30A Circuit Breaker 208 3 6 12 300 3 9 27 30 220 4 0 13 800 3 9 28 30 230 4...

Страница 13: ...20 8 0 27 500 3 9 51 60 230 8 8 30 000 3 9 53 60 240 9 6 32 700 3 9 55 60 12 5 kW ECBA25 12 5CB 16Y43 1 50A and 1 25A Circuit Breaker 208 9 4 32 000 3 9 42 19 4 45 4 20 61 70 220 10 5 35 800 3 9 45 20...

Страница 14: ...220 8 0 27 500 3 9 51 60 230 8 8 30 000 3 9 53 60 240 9 6 32 700 3 9 55 60 12 5 kW ECBA25 12 5CB 16Y43 1 50A and 1 25A Circuit Breaker 208 9 4 32 000 3 9 42 19 4 45 4 20 61 70 220 10 5 35 800 3 9 45 2...

Страница 15: ...2 60 220 8 0 27 500 6 9 54 60 230 8 8 30 000 6 9 57 60 240 9 6 32 700 6 9 59 60 12 5 kW ECBA25 12 5CB 16Y43 1 50A and 1 25A Circuit Breaker 208 9 4 32 000 6 9 46 19 50 4 20 65 70 220 10 5 35 800 6 9 4...

Страница 16: ...50A and 1 25A Circuit Breaker 208 9 4 32 000 6 9 46 19 50 4 20 65 70 220 10 5 35 800 6 9 48 20 50 4 20 68 70 230 11 5 39 200 6 9 50 21 50 25 71 80 240 12 5 42 600 6 9 52 22 4 60 25 74 80 15 kW ECBA25...

Страница 17: ...to Install Heat Element 5 Slide the electric heat section into the air handler Be careful that the heating elements do not rub against the sheet metal opening when they slide into the air handler The...

Страница 18: ...ity and maximum overcurrent protec tion size Select the proper supply circuit conductors in accordance with tables 310 16 and 310 17 in the National Electric Code ANSI NFPA No 70 or tables 1 through 4...

Страница 19: ...oom temperature 2 Check the heat pump and the heat section for normal operation 3 Set the thermostat to desired setting 4 Affix the wiring diagram sticker to air handler scroll aligned with circuit br...

Страница 20: ...pen and free of any debris Also check to make sure that no debris has fallen into the drain pan during installation that may plug up the drain opening 4 Rotate drain pan 180 front to back and install...

Страница 21: ...orted If you use a chain or strap use a piece of angle iron or sheet metal attached to the unit either above or below to support the length of the cabinet Use securing screws no longer than 1 2 inch t...

Страница 22: ...t damage injury or death When using a high pressure gas such as nitrogen to pressurize a refrigeration or air conditioning system use a regulator that can control the pressure down to 1 or 2 psig 6 9...

Страница 23: ...QUIREMENTS NOTE REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY NOTE CBA25UHV SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUG...

Страница 24: ...PER 3 METERS NOTE WHEN A AIR HANDLER IS LOCATED ABOVE A FINISHED SPACE THE SECONDARY DRAIN PAN MUST HAVE A LARGER FOOTPRINT THAN THE AIR HANDLER MAIN DRAIN TO APPROVED DRAIN FOR NEGATIVE PRESSURE COI...

Страница 25: ...ain line after installation 1 Pour several quarts of water into drain pan enough to fill drain trap and line 2 Check to make sure the drain pan is draining completely no leaks are found in drain line...

Страница 26: ...t be drawn from a room where this air handler or any gas fueled appliance i e water heater or carbon monoxide producing device i e wood fireplace is installed Make sure the liquid line and suction lin...

Страница 27: ...ically ground air handler Connect ground wire to ground terminal marked GND Failure to do so can result in death or electrical shock Inspecting and Replacing Filters IMPORTANT Filter access door must...

Страница 28: ...Page 28 Wiring Diagrams FIGURE 24 Typical Wiring Diagram CBA25UHV Air Handler with Electric Heat Variable Speed Motor...

Страница 29: ...Page 29 WARNING USE COPPER CONDUCTORS ONLY FIGURE 25 Low Voltage Connections Variable Speed Motor...

Страница 30: ...tdoor unit being used Have all unused parts and packaging been disposed of Is the filter clean in place and of adequate size Is the wiring neat correct and in accordance with the wiring diagram Is the...

Страница 31: ...they may also be connect ed to a second stage on the subbase HEATING HEAT PUMP When the thermostat calls for heating 24 volts is put on the blower time delay relay coil Then normally open con tacts c...

Страница 32: ...Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop _______...

Страница 33: ...ternal Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Tem...

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