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senses rollout, the ignition control immediately stops igni-
tion and closes the gas valve. If unit is running and flame
rollout is detected, the gas valve will close and ignition con-
trol will be disabled.  Rollout can be caused by a blocked
flue or lack of combustion air. The switch is factory set and
cannot be adjusted. The setpoint will be printed on the side of
the limit. The switch can be manually reset. To manually re-
set a tripped switch, push the reset button located on the
control.

FIGURE 12

ROLLOUT SWITCH (S47)

MANUAL

RESET BUTTON

9−Primary Limit Control (S10)

FIGURE 13

80UHG SERIES UNITS

LIMIT CONTROL FOR

THIS TYPE AUTO-RESET LIMIT

IS USED FOR THE PRIMARY LIMIT (S10) AND

RIGHT SECONDARY LIMIT (S21)

(see FIGURE 11)

The primary limit (S10) on 80UHG units is located in the
middle of the heating vestibule panel.  When excess heat is
sensed in the heat exchanger, the limit will open. If the limit is
tripped, the furnace control energizes the supply air blower
and closes the gas valve. The limit automatically resets when
unit temperature returns to normal. The switch is factory set
and cannot be adjusted. The switch may have a different
setpoint for each unit model number. However, the setpoint
will be printed on the side of the limit.

10−Secondary Limit Controls (S21)

The secondary limit (S21) on 80UHG units is located in the
blower compartment in the back side of the blower housing.
When excess heat is sensed in the  blower compartment, the
limit will open. If the limit is tripped, the furnace control ener-
gizes the supply air blower and closes the gas valve. The limit
automatically resets when unit temperature returns to normal.
The switch is factory set and cannot be adjusted. The set-
point will be printed on the limit.

Two limits are supplied in each furnace. 80UHG3, 80UHG4
and 80UHG4/5 model units

 

built prior to Apri 1999, will

have one each of style shown in figures 13 and 14. If stick
limit (figure 14) suffers frm  nuisance trips on the above
model units and the furnace is in the horizontal position, re-
place with limit kit no. 50L98. All  80UHG2 model units  will
have one of each style shown in figures 13 and 14.

INSULATING COVER (s)

FIGURE 14

SECONDARY LIMIT CONTROL (S21)

FOR 80UHG SERIES UNITS

SP

ADE CONNECT

ORS

INSULA

TING COVER

LIMIT

LIMIT

THIS TYPE AUTO-RESET LIMIT IS

USED FOR THE LEFT SECONDARY

LIMIT (S21) (see FIGURE 11)

11−Spark Electrode and Flame Sensor 

80UHG−1 Models

Figure 17 shows the arrangement of flame sensor, spark
electrode and burners. The ignition control uses direct
spark to ignite the rightmost burner and the burners cross-
light to the left. The flame sensor uses flame rectification to
sense combustion. A flame retention ring in the end of
each burner is used to maintain correct flame length and
shape and to keep the flame from lifting off the burner
head.

Figure 18 shows the gap between tip of the electrodes and
the burner surface, and the gap between the sensor and
burner surface.

12−Gas Valve

The 80UHG  uses a  gas valve manufactured by Honey-
well or White Rodgers. The valve is internally redundant to
assure safety shut−off. If the gas valve must be replaced,
the same type valve must be used.

24VAC terminals and gas control knob are located on top of
the valve. All terminals on the gas valve are connected to
wires from the electronic ignition control. 24V applied to the
terminals energizes the valve.
Inlet and outlet pressure taps are located on the valve. A regu-
lator adjustment screw (figures 15 and 16)  is located on the
valve.
LPG  changeover kits are available from Lennox. Kit s  include
burner orifices and a gas valve regulator conversion kit.

Содержание 80UGH

Страница 1: ...Nitrogen Oxides NOx Standards and California Sea sonal Efficiency requirements All units use a redundant gas valve to assure safety shut off as required by A G A or C G A Units may be installed in up...

Страница 2: ...46J66 15 lbs 8 kg SPECIFICATIONS Model No 80UHG3 4 X 100 80UHG4 5 X 100 80UHG3 4 X 120 80UHG4 5 X 120 Input Btuh kW 100 000 29 3 120 000 35 2 Output Btuh kW 82 000 24 0 98 400 28 8 A F U E 80 1 80 0...

Страница 3: ...375 20 50 1370 645 1180 555 980 460 790 375 25 62 1350 635 1160 545 970 460 780 370 30 75 1330 630 1140 540 955 450 770 365 40 100 1280 605 1095 515 925 435 750 355 50 125 1210 570 1040 490 900 425 72...

Страница 4: ...lace Also see Filter Air Resistance table FILTER AIR RESISTANCE cfm L s in w g Pa 0 0 0 00 0 200 95 0 01 2 400 185 0 03 7 600 280 0 04 10 800 375 0 06 15 1000 470 0 09 22 1200 560 0 12 30 1400 655 0 1...

Страница 5: ...BOX SECONDARY LIMITS FRONT ACCESS PANEL DOOR INTERLOCK SWITCH CONTROL BOARD TRANSFORMER PROVE SWITCH 80UHG PARTS IDENTIFICATION FIGURE 2 HEAT EXCHANGER COMBUSTION AIR INDUCER MANIFOLD ROLLOUT SWITCH...

Страница 6: ...protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic dis charge by putting the furnace the control and the technician at the same electrostatic po...

Страница 7: ...pen the combustion air inducer is energized When the differ ential in the prove switch is great enough the prove switch closes and a 15 second pre purge begins If the prove switch is not proven within...

Страница 8: ...ed OR Pressure switch closed prior to activation of combustion air blower ALTERNATING SLOW FLASH ALTERNATING SLOW FLASH Watchguard burners fail to ignite SLOW FLASH OFF Flame sensed without gas valve...

Страница 9: ...gnal is sensed NOTE The 80UHG furnace contains electronic com ponents that are polarity sensitive Make sure that the furnace is wired correctly and is properly grounded PARK TERMINAL DESIGNATIONS COOL...

Страница 10: ...its If the primary or secondary heating limits open the control de energizes the main gas valve and combustion air blower while the indoor blower remains en ergized When the limit automatically resets...

Страница 11: ...is a heating demand On Flash Primary or Secondary Limit Switch Open Auto Reset Switch Flash Off Pressure Switch Watchguard pressure switch opened during operation Alternate Flash Alternate Flash Watch...

Страница 12: ...P 1 2 1 3 1 4 5MFD 370V 5MFD 370V 7 5MFD 370V 80UHG5 6 80UHG4 80UHG4 5 1 2 7 5MFD 370V 3 4 40MFD 370V 3 4 40MFD 370V FIGURE 11 SUPPLY AIR BLOWER AND SECONDARY LIMITS Front Bottom Right Left Top Back B...

Страница 13: ...t point will be printed on the limit Two limits are supplied in each furnace 80UHG3 80UHG4 and 80UHG4 5 model units built prior to Apri 1999 will have one each of style shown in figures 13 and 14 If s...

Страница 14: ...DEL SHOWN FIGURE 18 SPARK ELECTRODE SPARK ELECTRODE TO BURNER GAP 80UHG 1 MODEL SHOWN BURNER FLAME SENSOR TO BURNER GAP BURNER FLAME SENSOR SPARK ELEC TRODE 5 16 in 7 mm 5 16 in 7 mm 13 Combustion Air...

Страница 15: ...ard 80UHG 1 units are equipped with a direct spark igni tion system Do not attempt to light manually 1 STOP Read the safety information at the beginning of this section 2 Set thermostat to lowest sett...

Страница 16: ...to check for gas leaks D Testing Gas Supply Pressure When testing supply gas pressure connect test gauge to inlet pressure tap field provided See figure 20 Check gas line pressure with unit firing at...

Страница 17: ...amp DC meter is needed to check the flame signal on the ignition control Flame microamp signal is an electrical current which passes from the furnace control through the sensor during unit opera tion...

Страница 18: ...mperature is too low decrease blower speed If temperature is too high first check the firing rate Provided the firing rate is acceptable in crease blower speed to reduce temperature To change blower s...

Страница 19: ...in the heat exchanger cleaning is not recommended Removal is for inspection only NOTE Use papers or protective covering in front of fur nace while cleaning furnace To clean burners 1 Remove screws ho...

Страница 20: ...ting in gas leaks fire or explosion C Supply Air Blower 1 Check and clean blower wheel 2 Motors used on the Lennox 80UHG series units are permanently lubricated and need no further lu brication D Flue...

Страница 21: ...n control energizes the combustion air inducer B6 When the combustion air inducer nears full speed combustion air prove switch S18 closes Switch must close within 2 1 2 minutes or control goes into 5...

Страница 22: ...OR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON Fixed 45 second delay PRIMARY SECONDARY LIMITS MONITORED IN HEAT C...

Страница 23: ...MOSTAT CONTROL ENERGIZES SYSTEM FAN AT HEATING SPEED ACC TERMINAL ENERGIZED THERMOSTAT CALLS FOR HEAT LED Slow flash rate REMAINS UNCHANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN...

Страница 24: ...guard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control energizes ignitor A 20 second warm up period begins 5 Gas valve opens for a 4 second trial for ignition i...

Страница 25: ...AS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED 1 SLOW FLASH LED 2 OFF GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED 2 SLOW FLASH Sequen...

Страница 26: ...S CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HEAT DEMAND WATCHGUARD MODE GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LEDs SIGNAL WATCHGUARD FAIL...

Страница 27: ...D SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY COOLING SPEED EAC H TERM ENERGIZED COMPRESSO...

Страница 28: ...THERMOSTAT CALLS FOR HEAT W THERMOSTAT CALLS FOR COOLING THERMOSTAT OPENS SYSTEM FAN SWITCHED TO COOL H SPEED EAC H TERM REMAINS ON THERMOSTAT OPENS MANUAL FAN SELECTION MADE AT THERMOSTAT CONTROL G...

Страница 29: ...he roll out switch by pushing the top button ACTION 2 Determine the cause of the roll out switch activation before leaving furnace code 1 2 2 Roll out switch failure ACTION 1 Check continuity across r...

Страница 30: ...WER DOES NOT ENERGIZE Condition Possible Cause Corrective Action Comments 2 1 Unit operates with a cooling or con tinuous fan demand Combustion air inducer will not start with a Heating demand Diagnos...

Страница 31: ...e pressure switch failure code 2 5 minutes after heating demand 3 1 2 Pressure switch does not close due to obstructions in the pressure lines ACTION 1 Remove any obstructions from the the pressure li...

Страница 32: ...switch code LED 1 Off LED 2 Slow Flash 5 1 1 Low pressure differential at the pres sure switch ACTION 1 Check for restricted exhaust vent Remove all blockage ACTION 2 Check for proper vent sizing See...

Страница 33: ...3 4 Burners are not properly located in the burner box ACTION 1 Check that the burners are firing into the center of the heat exchanger openings Cor rect the location of the burners if necessary 5 4...

Страница 34: ...Action Comments 7 0 Indoor blower fails to operate in continuous fan cooling or heating mode 7 1 1 Miswiring of furnace or improper con nections at control or indoor blower motor ACTION 1 Correct wir...

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