background image

Page 33

PROBLEM 5: BURNERS LIGHT WITH HEATING DEMAND BUT UNIT SHUTS DOWN

 PREMATURELY (CONT.)

Condition

Possible Cause

Corrective Action/Comments

5.3

 − Combustion air inducer energizes
with a heating demand.
 − Burners light.
 − Roll−out switch trips during the
heating demand.

Diagnostic lights flash roll out fail

5.3.1

Unit is firing above 100% of the

nameplate input.

ACTION 1 −

 Check that the manifold pressure

matches value listed on nameplate. See installa-
tion instructions for proper procedure.

ACTION 2 − 

Verify that the installed orifice size

match the size listed on the nameplate or instal-
lation instructions.

ACTION 3 − 

Check the input rate to verify rate

matches value listed on nameplate.

 − Diagnostic lights flash roll−out fail-
ure.

LED#1−On

5.3.2

Gas orifices leak at the manifold con-

nection.

ACTION 1 − 

Tighten orifice until leak is sealed.

NOTE: 

Be careful not to strip orifice threads.

ACTION 2 − 

Check for gas leakage at the

threaded orifice connection. Use approved
method for leak detection (see unit instructions).

LED#1 On
LED#2−Slow Flash

5.3.3

Insufficient flow through the heat ex-

changer caused by a sooted or re-

stricted heat exchanger.

ACTION 1 

− Check for sooting deposits or other

restrictions in the heat exchanger assembly.
Clean assembly as outlined in instruction manu-
al.

ACTION 2

 − Check for proper combustion. See

NO TAG Heating System Service Checks sec-
tion NO TAG.

5.3.4

Burners are not properly located in

the burner box.

ACTION 1 − 

Check that the burners are firing into

the center of the heat exchanger openings. Cor-
rect the location of the burners if necessary.

5.4

 − 

Combustion air inducer energizes

with a heating demand.
 − Burners light roughly and the unit

5.4.1

Poor Venting

ACTION 1 

−Check vent pipe and remove any ob-

structions

ACTION 2 − 

Check for correct exhaust vent

installation. See instructions

   Burners light roughly and the unit
fails to stay lit.
 − Diagnostic lights flash watchguard
flame failure.

5.4.2

Improper burner cross−overs

ACTION 1 − 

Remove burner and inspect the

cross−overs for burrs, or any restriction or if
crossover is warped. Remove restriction or re-
place burners.

LED#1−Alternating Slow Flash
LED#2−Alternating Slow Flash

5.4.3

Burrs in gas orifices

ACTION 1 − 

Remove gas orifices and inspect.

Remove any burrs that are present or replace
orifice.

5.5

 − Combustion air inducer energizes
with a heating demand. 
 − Burners light.
 − Diagnostic lights flash watch guard
flame failure.
 − NOTE" Unit might go into 60 min-
ute Watchguard mode depending on

5.5.1

Loose sensor wire connection

causes intermittent loss of flame sig-

nal.

ACTION 1 − 

Check that the sensor is properly lo-

cated.

ACTION 2 −

 Check that the sense  wire is proper-

ly attached to both the sensor and the control.
Pay extra attention to the pin connectors.

ute Watchguard mode depending on
intermittent nature of sensor signal.

LED#1−Alternating Slow Flash
LED#2−Alternating Slow Flash

5.5.2

 Poor ground to burner box

ACTION 1 − 

Check for proper ground and repair

as necessary.

Содержание 80UGH

Страница 1: ...Nitrogen Oxides NOx Standards and California Sea sonal Efficiency requirements All units use a redundant gas valve to assure safety shut off as required by A G A or C G A Units may be installed in up...

Страница 2: ...46J66 15 lbs 8 kg SPECIFICATIONS Model No 80UHG3 4 X 100 80UHG4 5 X 100 80UHG3 4 X 120 80UHG4 5 X 120 Input Btuh kW 100 000 29 3 120 000 35 2 Output Btuh kW 82 000 24 0 98 400 28 8 A F U E 80 1 80 0...

Страница 3: ...375 20 50 1370 645 1180 555 980 460 790 375 25 62 1350 635 1160 545 970 460 780 370 30 75 1330 630 1140 540 955 450 770 365 40 100 1280 605 1095 515 925 435 750 355 50 125 1210 570 1040 490 900 425 72...

Страница 4: ...lace Also see Filter Air Resistance table FILTER AIR RESISTANCE cfm L s in w g Pa 0 0 0 00 0 200 95 0 01 2 400 185 0 03 7 600 280 0 04 10 800 375 0 06 15 1000 470 0 09 22 1200 560 0 12 30 1400 655 0 1...

Страница 5: ...BOX SECONDARY LIMITS FRONT ACCESS PANEL DOOR INTERLOCK SWITCH CONTROL BOARD TRANSFORMER PROVE SWITCH 80UHG PARTS IDENTIFICATION FIGURE 2 HEAT EXCHANGER COMBUSTION AIR INDUCER MANIFOLD ROLLOUT SWITCH...

Страница 6: ...protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic dis charge by putting the furnace the control and the technician at the same electrostatic po...

Страница 7: ...pen the combustion air inducer is energized When the differ ential in the prove switch is great enough the prove switch closes and a 15 second pre purge begins If the prove switch is not proven within...

Страница 8: ...ed OR Pressure switch closed prior to activation of combustion air blower ALTERNATING SLOW FLASH ALTERNATING SLOW FLASH Watchguard burners fail to ignite SLOW FLASH OFF Flame sensed without gas valve...

Страница 9: ...gnal is sensed NOTE The 80UHG furnace contains electronic com ponents that are polarity sensitive Make sure that the furnace is wired correctly and is properly grounded PARK TERMINAL DESIGNATIONS COOL...

Страница 10: ...its If the primary or secondary heating limits open the control de energizes the main gas valve and combustion air blower while the indoor blower remains en ergized When the limit automatically resets...

Страница 11: ...is a heating demand On Flash Primary or Secondary Limit Switch Open Auto Reset Switch Flash Off Pressure Switch Watchguard pressure switch opened during operation Alternate Flash Alternate Flash Watch...

Страница 12: ...P 1 2 1 3 1 4 5MFD 370V 5MFD 370V 7 5MFD 370V 80UHG5 6 80UHG4 80UHG4 5 1 2 7 5MFD 370V 3 4 40MFD 370V 3 4 40MFD 370V FIGURE 11 SUPPLY AIR BLOWER AND SECONDARY LIMITS Front Bottom Right Left Top Back B...

Страница 13: ...t point will be printed on the limit Two limits are supplied in each furnace 80UHG3 80UHG4 and 80UHG4 5 model units built prior to Apri 1999 will have one each of style shown in figures 13 and 14 If s...

Страница 14: ...DEL SHOWN FIGURE 18 SPARK ELECTRODE SPARK ELECTRODE TO BURNER GAP 80UHG 1 MODEL SHOWN BURNER FLAME SENSOR TO BURNER GAP BURNER FLAME SENSOR SPARK ELEC TRODE 5 16 in 7 mm 5 16 in 7 mm 13 Combustion Air...

Страница 15: ...ard 80UHG 1 units are equipped with a direct spark igni tion system Do not attempt to light manually 1 STOP Read the safety information at the beginning of this section 2 Set thermostat to lowest sett...

Страница 16: ...to check for gas leaks D Testing Gas Supply Pressure When testing supply gas pressure connect test gauge to inlet pressure tap field provided See figure 20 Check gas line pressure with unit firing at...

Страница 17: ...amp DC meter is needed to check the flame signal on the ignition control Flame microamp signal is an electrical current which passes from the furnace control through the sensor during unit opera tion...

Страница 18: ...mperature is too low decrease blower speed If temperature is too high first check the firing rate Provided the firing rate is acceptable in crease blower speed to reduce temperature To change blower s...

Страница 19: ...in the heat exchanger cleaning is not recommended Removal is for inspection only NOTE Use papers or protective covering in front of fur nace while cleaning furnace To clean burners 1 Remove screws ho...

Страница 20: ...ting in gas leaks fire or explosion C Supply Air Blower 1 Check and clean blower wheel 2 Motors used on the Lennox 80UHG series units are permanently lubricated and need no further lu brication D Flue...

Страница 21: ...n control energizes the combustion air inducer B6 When the combustion air inducer nears full speed combustion air prove switch S18 closes Switch must close within 2 1 2 minutes or control goes into 5...

Страница 22: ...OR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON Fixed 45 second delay PRIMARY SECONDARY LIMITS MONITORED IN HEAT C...

Страница 23: ...MOSTAT CONTROL ENERGIZES SYSTEM FAN AT HEATING SPEED ACC TERMINAL ENERGIZED THERMOSTAT CALLS FOR HEAT LED Slow flash rate REMAINS UNCHANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN...

Страница 24: ...guard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 SureLight control energizes ignitor A 20 second warm up period begins 5 Gas valve opens for a 4 second trial for ignition i...

Страница 25: ...AS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED 1 SLOW FLASH LED 2 OFF GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LED 1 OFF LED 2 SLOW FLASH Sequen...

Страница 26: ...S CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HEAT DEMAND WATCHGUARD MODE GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY LEDs SIGNAL WATCHGUARD FAIL...

Страница 27: ...D SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY COOLING SPEED EAC H TERM ENERGIZED COMPRESSO...

Страница 28: ...THERMOSTAT CALLS FOR HEAT W THERMOSTAT CALLS FOR COOLING THERMOSTAT OPENS SYSTEM FAN SWITCHED TO COOL H SPEED EAC H TERM REMAINS ON THERMOSTAT OPENS MANUAL FAN SELECTION MADE AT THERMOSTAT CONTROL G...

Страница 29: ...he roll out switch by pushing the top button ACTION 2 Determine the cause of the roll out switch activation before leaving furnace code 1 2 2 Roll out switch failure ACTION 1 Check continuity across r...

Страница 30: ...WER DOES NOT ENERGIZE Condition Possible Cause Corrective Action Comments 2 1 Unit operates with a cooling or con tinuous fan demand Combustion air inducer will not start with a Heating demand Diagnos...

Страница 31: ...e pressure switch failure code 2 5 minutes after heating demand 3 1 2 Pressure switch does not close due to obstructions in the pressure lines ACTION 1 Remove any obstructions from the the pressure li...

Страница 32: ...switch code LED 1 Off LED 2 Slow Flash 5 1 1 Low pressure differential at the pres sure switch ACTION 1 Check for restricted exhaust vent Remove all blockage ACTION 2 Check for proper vent sizing See...

Страница 33: ...3 4 Burners are not properly located in the burner box ACTION 1 Check that the burners are firing into the center of the heat exchanger openings Cor rect the location of the burners if necessary 5 4...

Страница 34: ...Action Comments 7 0 Indoor blower fails to operate in continuous fan cooling or heating mode 7 1 1 Miswiring of furnace or improper con nections at control or indoor blower motor ACTION 1 Correct wir...

Отзывы: