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Page 13

13HPX SERIES

WHEN BRAZING

LINE SET TO

SERVICE VALVES,

POINT FLAME

AWAY FROM

SERVICE VALVE.

LIQUID LINE SERVICE VALVE

LIQUID LINE

BRAZE LINE SET

Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set. Water
saturated cloths must remain water saturated throughout the brazing and cool−down process.

WATER SATURATED
CLOTH

6

SUCTION / VAPOR LINE

WATER SATURATED
CLOTH

SUCTION / VAPOR LINE

SERVICE VALVE

After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water saturated cloths to both
service valves to cool piping. Once piping is cool, remove all water saturated cloths.

WHEN BRAZING LINE SET TO SERVICE VALVES, POINT FLAME AWAY

FROM SERVICE VALVE.

PREPARATION FOR NEXT STEP

7

WRAP SERVICE VALVES

To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use
additional water saturated cloths underneath the valve body to protect the base paint.

4

FLOW NITROGEN

Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and
out of the suction / vapor valve stem port. See steps 

3A, 3B 

and 

3C

 on manifold gauge set connections

5

ANGLE−TYPE SERVICE
VALVE

VAPOR LINE SERVICE VALVE

COULD BE EITHER A ANGLE−TYPE

OR BALL−TYPE VALVE.

Figure 9. Brazing Procedures (continued)

IMPORTANT

Allow braze joint to cool. Apply additional water saturated cloths to help cool brazed joint. Do not remove water saturated
cloths until piping has cooled. Temperatures above 250ºF will damage valve seals.

WARNING

FIRE, PERSONAL INJURY, OR PROPERTY DAMAGE may result if you do not wrap a water satu-
rated cloth around both liquid and suction line service valve bodies and copper tube stub while brazing
in the line set! The braze, when complete, must be quenched with water to absorb any residual heat.

Do not open service valves until refrigerant lines and indoor coil have been leak−tested and evacuated.
Refer to procedures provided in this supplement.

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Содержание 13HPX

Страница 1: ...previously charged with HCFC 22 must be flushed INSTALLATION INSTRUCTIONS Merit Series 13HPX Units HEAT PUMP UNITS 506727 01 06 11 Supersedes 04 11 Litho U S A TABLE OF CONTENTS Shipping and Packing...

Страница 2: ...s mm SIDE VIEW A B OPTIONAL UNIT STANDOFF KIT 4 FIELD INSTALLED SIDE VIEW C A Model No A B C 13HPX 018 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 024 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 030 230...

Страница 3: ...LY Figure 1 Typical Unit Parts Arrangement Caps and Fasteners Torque Requirements IMPORTANT Only use Allen wrenches of sufficient hardness 50Rc Rockwell Harness Scale minimum Fully insert the wrench i...

Страница 4: ...stem cap with an appropriately sized wrench 2 Use a service wrench with a hex head extension 3 16 for liquid line valve sizes and 5 16 for vapor line valve sizes to back the stem out counterclockwise...

Страница 5: ...tem Remove existing refrigerant using one of the following procedures RECOVERING REFRIGERANT 1 2 3 NOTE Use the recovery machine instructions to make the correct manifold gauge set connections for rec...

Страница 6: ...lope tolerance as described in figure 5 detail B ROOF MOUNTING Install the unit a minimum of 4 inches 102 mm above the roof surface to avoid ice build up around the unit Locate the unit above a load b...

Страница 7: ...bers 94J45 4 each or 30K79 20 each When installed in areas where low ambient temperatures exist locate unit so winter prevailing winds do not blow directly onto outdoor unit Locate unit away from over...

Страница 8: ...irst then B C and finally D When reinstalling panels reverse that order starting with panel D C B and finally A REMOVAL REPEAT STEPS 1 2 AND 3 TO REMOVE PANELS B C AND FINALLY D STEP 1 STARTING WITH P...

Страница 9: ...as listed in table 2 and total length of installation Number of elbows vertical rise or drop in the piping USING EXISTING LINE SET Things to consider Liquid line that meter the refrigerant such as RF...

Страница 10: ...METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set...

Страница 11: ...rform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORTAN...

Страница 12: ...lated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND DEBUR CAP AND CORE REMOV...

Страница 13: ...saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on...

Страница 14: ...from the liquid line orifice housing Take care not to twist or damage distributor tubes during this process G Remove and discard check expansion valve and the two Teflon rings H Use a field provided...

Страница 15: ...distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with ref...

Страница 16: ...aks Use the following procedure to test for leaks 1 With both manifold valves closed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC...

Страница 17: ...e dry nitrogen from the line set and indoor unit E Reconnect the manifold gauge to the vacuum pump turn the pump on and continue to evacuate the line set and indoor unit until the absolute pressure do...

Страница 18: ...power 24VAC 40 VA minimum Refer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units...

Страница 19: ...lled low and high voltage circuits NOTE Do not bundle any excess 24VAC control wires inside control panel TYPICAL CONTROL WIRING R C W1 Y1 O G R C W1 W2 W3 G REVERSING VALVE Thermostat Indoor Unit R C...

Страница 20: ...Page 20 506727 01 Figure 15 Typical Unit Wiring Diagram Downloaded from ManualsNet com search engine...

Страница 21: ...SWITCH S4 LIQUID LINE LOW PRESSURE SWITCH S87 SUCTION LINE REVERSING VALVE L1 DEFROST THERMOSTAT S6 CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 16 Typical Unit Factory Wiring Downloaded...

Страница 22: ...REVERSING VALVE L1 DEFROST THERMOSTAT S6 THERMAL SWITCH S173 CRANKCASE HEATER HR1 060 ONLY GROUND WIRE GREEN CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 17 Typical Unit Factory Wiring C...

Страница 23: ...for Outdoor Units Delivered Void of Charge The following procedures are only required if it has been determine that the new outdoor unit is void of charge Skip to the next section if refrigerant charg...

Страница 24: ...DIAMETER OUNCES PER 5 FEET GRAMS PER 1 5 METERS ADJUST FROM 15 FEET 4 6 METERS LINE SET 3 8 9 5 MM 3 OUNCE PER 5 85 GRAMS PER 1 5 M If line length is greater than 15 feet 4 6 meters add this amount I...

Страница 25: ...2 Set the thermostat for either cooling or heating demand Turn on power to the indoor unit and close the outdoor unit disconnect switch to start the unit 3 Allow unit to run for five minutes to allow...

Страница 26: ...is between 70 to 80 F 21 27 C This temperature range is what the target subcooling values are base upon in table 3 If indoor return air temperature is not within reference range set thermostat to cool...

Страница 27: ...CX34 38A B 8 16 1 2 CH33 60D 7 6 0 11 CBX40UHV 024 11 22 1 6 CX34 44 48B C 8 19 1 6 CR33 50 60C 7 6 0 12 CH33 25B 11 13 0 15 042 CBX26UH 042 11 7 1 1 CR33 60D 7 6 0 12 CH33 36B 11 13 0 15 CBX27UH 042...

Страница 28: ...299 309 316 245 265 285 307 330 354 381 409 438 469 505 13HPX 060 275 287 293 326 339 259 272 294 315 343 366 388 416 443 474 494 Temperature of the air entering the outside coil Table 5 HFC 410A Tem...

Страница 29: ...o 70 F 21 C Crankcase Heater HR1 and Thermostat Switch S40 60 model only All models sizes are equipped with a belly band type crankcase heater HR1 prevents liquid from accumulating in the compressor T...

Страница 30: ...at service light during periods of inefficient operation Defrost Control Diagnostic LEDs The defrost board uses two LEDs for diagnostics The LEDs flash a specific sequence according to the condition T...

Страница 31: ...ed for your system call your Lennox dealer for assistance 3 Reusable Filter Many indoor units are equipped with reusable foam filters Clean foam filters with a mild soap and water solution rinse thoro...

Страница 32: ...ce Book Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Compressor...

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