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Page 31

13HPX SERIES

5. Check all wiring for loose connections.
6. Check for correct voltage at unit. (blower operating)
7. Check amp draw on blower motor.

Motor

 

Nameplate

:_________ 

Actual

:__________.

Indoor Coil

1. Clean coil if necessary.
2. Check connecting lines, joints and coil for evidence of

oil leaks.

3. Check condensate line and clean if necessary.

HOMEOWNER

Cleaning of the outdoor unit’s coil should be performed by
a trained service technician. Contact your dealer and set
up a schedule (preferably twice a year, but at least once a
year) to inspect and service your outdoor unit. The
following maintenance may be performed by the
homeowner.

CAUTION

Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.

IMPORTANT

Sprinklers and soaker hoses should not be installed
where they could cause prolonged exposure to the
outdoor unit by treated water. Prolonged exposure of the
unit to treated water (i.e., sprinkler systems, soakers,
waste water, etc.) will corrode the surface of steel and
aluminum parts and diminish performance and longevity
of the unit.

Outdoor Coil

The outdoor unit must be properly maintained to ensure its
proper operation.

Please contact your dealer to schedule proper
inspection and maintenance for your equipment.

Make sure no obstructions restrict airflow to the
outdoor unit.

Grass clippings, leaves, or shrubs crowding the unit
can cause the unit to work harder and use more
energy.

Keep shrubbery trimmed away from the unit and
periodically check for debris which collects around the
unit.

Routine Maintenance

In order to ensure peak performance, your system must be
properly maintained. Clogged filters and blocked airflow
prevent your unit from operating at its most efficient level.

1.

Air Filter

 Ask your Lennox dealer to show you

where your indoor unit’s filter is located. It will be either
at the indoor unit (installed internal or external to the
cabinet) or behind a return air grille in the wall or

ceiling. Check the filter monthly and clean or replace
it as needed.

2.

Disposable Filter 

 Disposable filters should be

replaced with a filter of the same type and size.

NOTE 

 If you are unsure about the filter required for your

system, call your Lennox dealer for assistance.

3.

Reusable Filter

 Many indoor units are equipped

with reusable foam filters. Clean foam filters with a
mild soap and water solution; rinse thoroughly; allow
filter to dry completely before returning it to the unit or
grille.

NOTE 

 The filter and all access panels must be in place

any time the unit is in operation.

4.

Indoor Unit 

 The indoor unit’s evaporator coil is

equipped with a drain pan to collect condensate
formed as your system removes humidity from the
inside air. Have your dealer show you the location of
the drain line and how to check for obstructions. (This
would also apply to an auxiliary drain, if installed.)

Thermostat Operation

See the thermostat homeowner manual for instructions on
how to operate your thermostat.

Heat Pump Operation

Your new Lennox heat pump has several characteristics
that you should be aware of:

Heat pumps satisfy heating demand by delivering
large amounts of 

warm

 air into the living space. This

is quite different from gas- or oil-fired furnaces or an
electric furnace which deliver lower volumes of
considerably 

hotter

 air to heat the space.

Do not be alarmed if you notice frost on the outdoor coil
in the winter months. Frost develops on the outdoor
coil during the heating cycle when temperatures are
below 45

F (7

C). An electronic control activates a

defrost cycle lasting 5 to 15 minutes at preset intervals
to clear the outdoor coil of the frost.

During the defrost cycle, you may notice steam rising
from the outdoor unit. This is a normal occurrence. The
thermostat may engage auxiliary heat during the
defrost cycle to satisfy a heating demand; however,
the unit will return to normal operation at the
conclusion of the defrost cycle.

Extended Power Outage

The heat pump is equipped with a compressor crankcase
heater which protects the compressor from refrigerant

slugging 

during cold weather operation.

If power to your unit has been interrupted for several hours
or more, set the room thermostat selector to the
EMERGENCY HEAT setting to obtain temporary heat
without the risk of serious damage to the heat pump.

In EMERGENCY HEAT mode, all heating demand is
satisfied by auxiliary heat; heat pump operation is locked
out. After a six-hour compressor crankcase warm-up
period, the thermostat can be switched to the HEAT setting
and normal heat pump operation may resume.

Preservice Check

If your system fails to operate, check the following before
calling for service:

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Содержание 13HPX

Страница 1: ...previously charged with HCFC 22 must be flushed INSTALLATION INSTRUCTIONS Merit Series 13HPX Units HEAT PUMP UNITS 506727 01 06 11 Supersedes 04 11 Litho U S A TABLE OF CONTENTS Shipping and Packing...

Страница 2: ...s mm SIDE VIEW A B OPTIONAL UNIT STANDOFF KIT 4 FIELD INSTALLED SIDE VIEW C A Model No A B C 13HPX 018 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 024 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 030 230...

Страница 3: ...LY Figure 1 Typical Unit Parts Arrangement Caps and Fasteners Torque Requirements IMPORTANT Only use Allen wrenches of sufficient hardness 50Rc Rockwell Harness Scale minimum Fully insert the wrench i...

Страница 4: ...stem cap with an appropriately sized wrench 2 Use a service wrench with a hex head extension 3 16 for liquid line valve sizes and 5 16 for vapor line valve sizes to back the stem out counterclockwise...

Страница 5: ...tem Remove existing refrigerant using one of the following procedures RECOVERING REFRIGERANT 1 2 3 NOTE Use the recovery machine instructions to make the correct manifold gauge set connections for rec...

Страница 6: ...lope tolerance as described in figure 5 detail B ROOF MOUNTING Install the unit a minimum of 4 inches 102 mm above the roof surface to avoid ice build up around the unit Locate the unit above a load b...

Страница 7: ...bers 94J45 4 each or 30K79 20 each When installed in areas where low ambient temperatures exist locate unit so winter prevailing winds do not blow directly onto outdoor unit Locate unit away from over...

Страница 8: ...irst then B C and finally D When reinstalling panels reverse that order starting with panel D C B and finally A REMOVAL REPEAT STEPS 1 2 AND 3 TO REMOVE PANELS B C AND FINALLY D STEP 1 STARTING WITH P...

Страница 9: ...as listed in table 2 and total length of installation Number of elbows vertical rise or drop in the piping USING EXISTING LINE SET Things to consider Liquid line that meter the refrigerant such as RF...

Страница 10: ...METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set...

Страница 11: ...rform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORTAN...

Страница 12: ...lated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND DEBUR CAP AND CORE REMOV...

Страница 13: ...saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on...

Страница 14: ...from the liquid line orifice housing Take care not to twist or damage distributor tubes during this process G Remove and discard check expansion valve and the two Teflon rings H Use a field provided...

Страница 15: ...distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with ref...

Страница 16: ...aks Use the following procedure to test for leaks 1 With both manifold valves closed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC...

Страница 17: ...e dry nitrogen from the line set and indoor unit E Reconnect the manifold gauge to the vacuum pump turn the pump on and continue to evacuate the line set and indoor unit until the absolute pressure do...

Страница 18: ...power 24VAC 40 VA minimum Refer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units...

Страница 19: ...lled low and high voltage circuits NOTE Do not bundle any excess 24VAC control wires inside control panel TYPICAL CONTROL WIRING R C W1 Y1 O G R C W1 W2 W3 G REVERSING VALVE Thermostat Indoor Unit R C...

Страница 20: ...Page 20 506727 01 Figure 15 Typical Unit Wiring Diagram Downloaded from ManualsNet com search engine...

Страница 21: ...SWITCH S4 LIQUID LINE LOW PRESSURE SWITCH S87 SUCTION LINE REVERSING VALVE L1 DEFROST THERMOSTAT S6 CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 16 Typical Unit Factory Wiring Downloaded...

Страница 22: ...REVERSING VALVE L1 DEFROST THERMOSTAT S6 THERMAL SWITCH S173 CRANKCASE HEATER HR1 060 ONLY GROUND WIRE GREEN CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 17 Typical Unit Factory Wiring C...

Страница 23: ...for Outdoor Units Delivered Void of Charge The following procedures are only required if it has been determine that the new outdoor unit is void of charge Skip to the next section if refrigerant charg...

Страница 24: ...DIAMETER OUNCES PER 5 FEET GRAMS PER 1 5 METERS ADJUST FROM 15 FEET 4 6 METERS LINE SET 3 8 9 5 MM 3 OUNCE PER 5 85 GRAMS PER 1 5 M If line length is greater than 15 feet 4 6 meters add this amount I...

Страница 25: ...2 Set the thermostat for either cooling or heating demand Turn on power to the indoor unit and close the outdoor unit disconnect switch to start the unit 3 Allow unit to run for five minutes to allow...

Страница 26: ...is between 70 to 80 F 21 27 C This temperature range is what the target subcooling values are base upon in table 3 If indoor return air temperature is not within reference range set thermostat to cool...

Страница 27: ...CX34 38A B 8 16 1 2 CH33 60D 7 6 0 11 CBX40UHV 024 11 22 1 6 CX34 44 48B C 8 19 1 6 CR33 50 60C 7 6 0 12 CH33 25B 11 13 0 15 042 CBX26UH 042 11 7 1 1 CR33 60D 7 6 0 12 CH33 36B 11 13 0 15 CBX27UH 042...

Страница 28: ...299 309 316 245 265 285 307 330 354 381 409 438 469 505 13HPX 060 275 287 293 326 339 259 272 294 315 343 366 388 416 443 474 494 Temperature of the air entering the outside coil Table 5 HFC 410A Tem...

Страница 29: ...o 70 F 21 C Crankcase Heater HR1 and Thermostat Switch S40 60 model only All models sizes are equipped with a belly band type crankcase heater HR1 prevents liquid from accumulating in the compressor T...

Страница 30: ...at service light during periods of inefficient operation Defrost Control Diagnostic LEDs The defrost board uses two LEDs for diagnostics The LEDs flash a specific sequence according to the condition T...

Страница 31: ...ed for your system call your Lennox dealer for assistance 3 Reusable Filter Many indoor units are equipped with reusable foam filters Clean foam filters with a mild soap and water solution rinse thoro...

Страница 32: ...ce Book Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Compressor...

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