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innovators in agriculture

www.lely.com

Lely Industries N.V. 

LELY JUNO 150  
Feed Pusher 

Installation and Operator Manual 

D-I012.1109EN 

English Original 

Содержание 5.4301.0000.1

Страница 1: ...innovators in agriculture www lely com Lely Industries N V LELY JUNO 150 Feed Pusher Installation and Operator Manual D I012 1109EN English Original...

Страница 2: ...ii D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 3: ...blication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this...

Страница 4: ...iv D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 5: ...rd 2 4 5 6 8 9 Rewritten safety devices component description Added new pictures new position inductive sensor Added updated software description Modify Route Added new procedure Adjust the inductive...

Страница 6: ...vi D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 7: ...es All instructions pictures and specifications in this manual are based on the latest information that was available at the time of publication Your JUNO 150 Feed Pusher may comprise improvements fea...

Страница 8: ...n does maintenance on a JUNO 150 the owner must examine the service pass of the technician and make sure the technician is currently certified to do maintenance on the JUNO 150 Technician Training All...

Страница 9: ...ng information The name of the technician A photograph of the technician The certification number of the technician The date of expiry of the certification Contact Number Local Service Provider We sug...

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Страница 11: ...8 2 5 3 Safety Bracket 2 8 2 5 4 Interlocking Lid 2 8 2 5 5 Acoustic Warning Device 2 8 2 5 6 Hardware Safety Protection 2 8 2 5 7 Software Controlled Charging System 2 9 2 5 8 Fuse 2 9 2 5 9 Overloa...

Страница 12: ...nstall the Cover 5 9 5 4 7 Install the Inductive Metal Guiding Strips 5 10 5 5 Install the JUNO 150 5 12 5 5 1 Hoist the JUNO 150 5 12 5 5 2 Install the Safety Bar 5 13 5 5 3 Put the JUNO 150 in Opera...

Страница 13: ...4 2 Replace the Rubber Skirt 7 5 7 4 3 Tighten a Chain 7 6 8 Test and Adjustment 8 1 8 1 Introduction 8 1 8 2 Settings 8 1 8 2 1 Set the Real Time Clock 8 1 8 2 2 Set the Display Language 8 1 8 2 3 Mo...

Страница 14: ...D I012 1109EN innovators in agriculture 9 4 Recovery Procedures 9 14 9 4 1 Reset the System 9 14 9 4 2 Calibrate the Gyroscope 9 14 9 4 3 Charge the JUNO 150 9 14 10 Diagrams 10 1 Glossary of Terms In...

Страница 15: ...ormation to do maintenance The technician uses the information to install and set up the JUNO 150 to program the initial route and to instruct the farmer Both the operator and the technician should re...

Страница 16: ...1 2 Introduction D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 17: ...l 2 2 Signal Words Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The signal word for each message uses the following guidelines DANGER Indicates an imminently ha...

Страница 18: ...proved spare parts and make sure they are only installed by authorized technicians 2 3 1 Electrical Safety Only an authorized electrician must install the electrical power supply for the charging stat...

Страница 19: ...ll be operated under supervision only or in areas that are not accessible for unauthorized people especially small children Keep hands feet hair and clothing away from all moving parts Never touch the...

Страница 20: ...r supplies to operate maintain or adjust the JUNO 150 Only trained persons are permitted to do corrective maintenance on the JUNO 150 Keep tools and metal parts away from the battery Disconnect and is...

Страница 21: ...Entanglement Hazard Symbol WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from moving parts during operation of the JUNO 150 2 4 1 2 High Voltage Elec...

Страница 22: ...USA Figure 7 Do not sit on the vehicle and Keep safe distance decal except Canada and USA DANGER Do not sit on the vehicle Keep safe distance 2 4 1 5 Danger Area with Unmanned Autonomous Vehicle Figur...

Страница 23: ...hesive surface of the decal onto the mounting surface 6 Slowly remove the backing paper and attach the rest of the decal to the mounting surface 7 Puncture small air pockets in the decal with a pin an...

Страница 24: ...r if a cow bites the ring the vehicle waits 2 seconds and tries to continue its route If the collision detector is activated 4 more times within 50 cm the vehicle stops and generates an alarm message...

Страница 25: ...y and keeps it fully charged until the next operation 2 5 8 Fuse The Multiboard PCB has a one time use fuse that breaks the circuit in the event of a power malfunction or an electrical short circuit 2...

Страница 26: ...ry Stop The battery stop 3 is used to disconnect the battery It is installed on the battery 1 3 5 4 2 Figure 10 Position of the safety devices KEY 1 Protection ring 2 Safety bracket 3 Acoustic warning...

Страница 27: ...attery terminals 195 mm 7 7 in Height excluding battery terminals 173 mm 6 8 in 3 1 3 Operation Number of different programmable routes max 16 Number of actions per route max 125 Number of routes per...

Страница 28: ...luding floor column 84 kg 185 2 lbs Floor column Width 37 cm 14 6 in Depth 10 cm 3 9 in Height 210 cm 82 7 in Weight floor column 44 kg 97 lbs 3 2 2 Battery Charger Type Exendis 9 1188 0027 0 Input vo...

Страница 29: ...DESCRIPTION AND OPERATION 4 1 Introduction This chapter describes the parts of the JUNO 150 Feed Pusher It also explains how the parts work together to push the feed to the feed fence Figure 11 Main...

Страница 30: ...er system to store and distribute power Control system to control the JUNO 150 using the programmed route and sensors Shock system Figure 12 Main components JUNO 150 Feed Pusher KEY 1 Hinged lid 2 Cov...

Страница 31: ...icle This device rotates and pushes the forage against the feed fence while the vehicle drives in a straight line along the feeding alley The operator opens the lid to get access to the E Link The tec...

Страница 32: ...cle has no steering wheel Its direction is controlled by letting one of the motors run faster than the other The driving mechanism has the following parts Drive motor 2 Chain 2 Gear set 2 Wheel left a...

Страница 33: ...rrupt the power supply Charging takes place at the charging station The charging process is controlled by the multiboard pcb The power system has the following primary parts Battery with battery stop...

Страница 34: ...JUNO 150 The power energizer 2 generates the pulse in the protection ring 3 The pulse is only on when the vehicle drives a route The shock system has a power energizer The power energizer gets input...

Страница 35: ...Control System The control system has the following parts Multiboard PCB Encoders Ultrasonic sensor Gyroscope embedded on the multiboard pcb Inductive sensor All the parts work together to keep the J...

Страница 36: ...sensor left 9 Inductive sensor right 10 Inductive sensor left 11 Gyroscope 12 Motor right 13 Motor left 14 Encoder right 15 Encoder left 16 Fuse 17 Loading strips charger 18 Battery 19 Power energize...

Страница 37: ...sor The JUNO 150 has an inductive sensor device with two sensors to detect pre installed metal strips along the feeding alley This ensures accuracy of the programmed routes The device is installed in...

Страница 38: ...e connector of the E Link Manual Controller is connected to the multiboard PCB box The E Link has the following buttons Soft buttons 1 execute the command on the LCD display above the applicable butto...

Страница 39: ...ery The charging station has a 20 A electronic battery charger The battery charger electrodes are at the front near the bottom of the charging station The charging station can be installed in the barn...

Страница 40: ...ture Buttons or to select a menu item to wake up the E Link and to confirm ESC to go to the previous menu 4 3 1 Work The menu Work is used for daily operation of the JUNO 150 You can operate the JUNO...

Страница 41: ...enu Work The level is indicated by a tab with a black dot on the right side of a display There are four levels Menu Work indicated by the upper dot Manual route indicated by the second dot MANUAL DRIV...

Страница 42: ...possible when the time path is switched OFF Display Description Let the vehicle drive a series of maximum 3 subsequent routes page 6 10 page 6 14 Buttons START STOP to start or stop the action ESC to...

Страница 43: ...n Let the vehicle automatically drive to the charging station starting within 1 m from the strip in front of the charging station page 6 4 The values on the display indicate the battery voltage and th...

Страница 44: ...t distance travelled in mm Strip indicates 1 when above the strip Buttons START STOP to start or stop Soft button MAN to adjust the position of the vehicle to get a good start position direction Strai...

Страница 45: ...t Turn right 5 degrees Turn right 25 degrees Turn right 180 degrees stop in adjacent lane 60 cm 23 6 in to the right Turn right 60 degrees Turn right 180 degrees Turn right 180 degrees stop in the adj...

Страница 46: ...he variable you want to modify Push or to adjust the value of the selected variable START STOP to start or stop Soft button MAN to adjust the position of the vehicle Note The same description applies...

Страница 47: ...he wall or fence mm Buttons or to modify the value of the selected variable START STOP to start or stop Soft button MAN to adjust the position of the vehicle Charger strip Drive the vehicle back to th...

Страница 48: ...is done for example bringing new forage into the feeding alley The display shows the following information Display Description Actionr sequence number for the action in this route time min Waiting ti...

Страница 49: ...ber of the route Buttons or to select a route in the time path Soft button Del to delete a timed route from the time path Soft button New to add a new timed route to the time path Soft button to selec...

Страница 50: ...d shows per route the action numbers have a high risk of failure It also gives an indication of the fault Failure Probability per Route The display Fail problty displays for each route numbered from 1...

Страница 51: ...Vehicle ends action angled 10 degrees due to for instance a collision H Straight 5 m Deviation caused by driving straight for more than 5 m 15 4 ft I No strip No strip detected or strip length too sh...

Страница 52: ...gs RealTime clock The menu RealTime clock is used to set the date and time of the JUNO 150 The correct date setting is also important to search for alert reports on a date Date 02 09 8 dd mm y Time 16...

Страница 53: ...rt resets the service information data service technicians only Wheel diameter Set the wheel diameter The default value is 250 mm 9 8 in 4 3 4 Alarms The JUNO 150 monitors itself continuously and info...

Страница 54: ...NO 150 drives through a barn along a programmed route A route is built up of actions like Strip follow or Turn L A route always starts and ends at the charging station Refer to the following example f...

Страница 55: ...en a turn is programmed Figure 22 Control system functions Driving distance The encoders on the drive motor shafts measure the number of revolutions of the motors This value is used to calculate the t...

Страница 56: ...that is at least 60 cm above floor level The reaction of the JUNO 150 depends on the object type If the vehicle hits a solid object for instance a tractor the JUNO 150 drives back until there is no c...

Страница 57: ...rized electrician Make sure an earthing electrode or an earthed fencing is nearby and get it approve by the energy company Make sure the feeding alley is a fenced off area so accidental admittance is...

Страница 58: ...ith power supply cable and 12V battery cable packed separately 2 2 M6 bolts 1 Cover 6 1 Grounding cable 11 3 Self adhesive cable ties 12 cable ties Make sure the following parts are available in the p...

Страница 59: ...an and even floor surface Make sure the required power supply is available near the charging station Make sure the required earth connection is available near the charging station The location of the...

Страница 60: ...on can be installed on the wall on an optional floor column 5 4 1 Install a Floor Column Note Do not install a floor column if installation of the charging station on a wall is possible Parts 1 Floor...

Страница 61: ...Electrode assembly 2 Brackets 8 M8 bolts washers and lock nuts Installation 1 Install the two brackets 2 fig 26 page 5 5 on the mounting plate 1 with four M8 bolts washers and lock nuts 4 5 2 Install...

Страница 62: ...the mounting plate is level 1 3 Install the mounting plate on the wall with the four bolts and washers 2 3 5 6 4 Make sure the charging electrodes are in the middle of the charging strips on the vehi...

Страница 63: ...ply cable 1 Battery charger mounting plate 2 M6 bolts Installation 1 Install the battery charger mounting plate 1 fig 28 page 5 8 on the mounting plate 2 2 Put the battery charger 3 in the tray of the...

Страница 64: ...the terminal Note Make sure the cable is minimum of 2 cm 0 8 in from the side 5 Connect the cable to the frame with self adhesive cable ties Figure 28 Install the battery charger 5 4 5 Install the Ear...

Страница 65: ...nd wire through the self adhesive cable ties 5 Secure the earth wire on the frame with cable ties 6 Connect the end of the ground wire to the ground wire of the grounding pin Figure 29 Install the ear...

Страница 66: ...l Guiding Strips Parts 3 Metal guiding strip 12 Split nail 6x35 mm Installation 1 Put the metal strips 1 fig 31 page 5 11 2 and 3 on the floor 2 Make sure the distance between the strips and the wall...

Страница 67: ...Installation 5 11 D I012 1109EN innovators in agriculture Figure 31 Install the inductive metal guiding strips...

Страница 68: ...50 1 Remove the cover page 7 2 WARNING Make sure you use equipment suitable for hoisting 575 kg 1268 lb 2 Attach the hoisting rope to the hoisting eye 1 fig 32 page 5 12 3 Hoist the JUNO 150 and trans...

Страница 69: ...t side 5 5 3 Put the JUNO 150 in Operation WARNING Before you supply power to the JUNO 150 or operate maintain or adjust the machine read and understand the safety instructions carefully page 2 2 Make...

Страница 70: ...andle 1 until the skirt on the side of the feed fence 2 and on the front side 4 reaches the floor 3 Fasten the knob 4 Make sure the height of the lower charging strip is 76 5 cm 30 1 in Close up 1 Clo...

Страница 71: ...E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 In the main menu of the E Link select Settings and push 4 Select Strip width 5 Push or to select the strip width page 4 24 6 Pu...

Страница 72: ...eps and shows a flashing arrow on the right push the vehicle to the right until the flashing arrow disappears Adjust the horizontal position 1 Find both levels that indicate the horizontal position of...

Страница 73: ...Y 1 Clamp 2 Clamp 3 Level X Y 4 Level Z 5 Clamp 5 6 4 Make Different Routes per Distance to the Feed Fence Preparation 1 Read the requirements for a good route page 6 5 2 Remove the feed near the feed...

Страница 74: ...nce 1 80 m 5 9 ft to the fence page 6 5 2 Make copies from the route for each planned route page 6 9 3 Modify the distances to the fence in each copied route page 6 9 Note You can also program each ro...

Страница 75: ...hicle DANGER Keep safe distance WARNING Only persons who have read and understood all applicable safety instructions are permitted to enter the area WARNING Only operate the JUNO 150 with the safety b...

Страница 76: ...n or close the lid fig 37 page 6 2 Figure 37 Open the lid 6 2 Operate the E Link Manual Controller WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from...

Страница 77: ...ure 38 Operate the E Link Manual Controller 6 3 Switch ON or OFF the JUNO 150 Note The JUNO 150 does not need to be switched OFF during normal operation To switch ON 1 Open the lid 2 On the pcb box fi...

Страница 78: ...lease START STOP to stop Figure 39 Manual driving 6 5 Drive the JUNO 150 to the Charging Station 1 Stop all timed actions page 6 13 2 Manually drive the JUNO 150 to 0 5 m 2 ft or less from the strip p...

Страница 79: ...turn or driving straight Program a long action strip follow or ultrasound after a short action turn or straight Make it easy for yourself Program routes from different positions in the barn back to th...

Страница 80: ...6 7 Turn R page 6 7 Turn L page 6 7 Feed push L Ultrasound L page 6 8 Charger strip page 6 8 Waiting time page 6 9 Note The actions are explained in the next section 7 If the vehicle has returned to...

Страница 81: ...u want to turn left select Turn L and push 2 If you want to turn right select Turn R and push 3 Read the message on the display and push Note You can choose from 9 standard turns and modify the turn a...

Страница 82: ...than 2 meters away Do not use this action to push feed 1 Select the menu Ultrasound L and push 2 Read the actual distance to the wall UltraDst from the display 3 Push or to select the required distan...

Страница 83: ...copy and push 7 Push soft button Yes to confirm 6 7 3 Modify a Route 1 Get the E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 Test the route...

Страница 84: ...rm 6 7 5 Delete a Route 1 Get the E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 In the main menu of the E Link select Routes and push 5 Sel...

Страница 85: ...d actions page 6 13 4 In the main menu of the E Link select Routes and push 5 Select voer groepen and push 6 Select the route and push 7 Select the feed push action you want to define a feed group to...

Страница 86: ...select Routes and push 5 Select push power and push 6 Select the applicable feed group and push 7 Select the applicable push power and push 8 Push button ESC 6 7 9 Set a Time Path 1 Get the E Link Man...

Страница 87: ...top all timed actions page 6 13 2 In the main menu of the E Link select Routes and push 3 Select Backup route and push 4 Push soft button Bckup 5 Push soft button Yes 6 Wait until the process ends wit...

Страница 88: ...select the series of routes A B C or D 5 Push START STOP 6 If you want to switch ON the time path after the manual route push soft button Yes Else push soft button No To pause or stop a manual route...

Страница 89: ...Routes and push 3 Select Blockage route and push 4 Push to select the route that you want to block and push 5 Push to block the route value 1 and push ESC to confirm and go one level up Note Blocking...

Страница 90: ...6 16 Operating Instructions D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 91: ...ventive maintenance must obey local regulations if applicable Note The frequencies of the tasks shown in the table are the minimum frequencies recommended Frequencies Maintenance Tasks Operating Month...

Страница 92: ...g 43 page 7 2 To close the power circuit 1 Fasten the knob on the battery stop Figure 43 Break the Power Circuit 7 3 2 Remove or Install the Cover Removal 1 Open the lid 1 fig 44 page 7 3 2 Loosen the...

Страница 93: ...r ON the JUNO 150 Note The JUNO 150 does not need to be switched OFF during normal operation To switch OFF 1 Open the lid 2 On the PCB box push the button OFF to take the JUNO 150 out of operation 3 C...

Страница 94: ...ly to the charging station 2 Manually drive the JUNO 150 to a clean and quiet location page 6 4 Clean 1 Thoroughly clean the charging strips 1 fig 45 page 7 4 of the JUNO 150 with sand paper 2 Thoroug...

Страница 95: ...on the clamping strip the carved side on the outside with four bolts 2 Loosely install the clamping strip with the new rubber skirt on the frame with the four bolts and four washers and nuts 3 Loosely...

Страница 96: ...Preparation 1 Manually drive the JUNO 150 to a clean and quiet location page 6 4 2 Remove the cover page 7 2 3 Switch OFF the JUNO 150 page 7 3 page 6 3 4 Break the power circuit page 7 2 Removal 1 Su...

Страница 97: ...1 Loosen the four bolts 2 on the motor support 2 Turn the bracket with the motor until the chain can move freely 3 Tighten the four bolts 2 on the motor support Close up 1 Close the power circuit page...

Страница 98: ...7 8 Maintenance D I012 1109EN innovators in agriculture Figure 47 Tighten a chain...

Страница 99: ...nu Settings select RealTime Clock and push 5 Push soft button to select a menu item Note The real time clock has a 24 hour format For instance 7 00 is not the same as 19 00 6 Push or to increase or de...

Страница 100: ...ength 5 Push or to modify the length Note The standard value is 200 mSec 6 Push ESC to confirm and go one level up 8 2 5 Modify the Feed Push Power 1 Get the E Link Manual Controller page 6 2 2 Push E...

Страница 101: ...E Link 4 Make sure the route is correct 8 3 3 Make sure the Battery is Loaded 1 Stop all timed actions page 6 13 2 In the main menu of the E Link select Work and push 3 Make sure the battery voltage...

Страница 102: ...ic Sensor Test 1 Manually drive the JUNO 150 to a location more than 6 m 6 6 yrd from a wall 2 Make sure no object is between the ultrasonic sensor and the wall 3 In the main menu of the E Link select...

Страница 103: ...and Adjustment 8 5 D I012 1109EN innovators in agriculture Close up 1 Manually drive the JUNO 150 to the charging station page 6 4 2 Start the timed actions page 6 13 Figure 50 Test the ultrasonic se...

Страница 104: ...8 6 Test and Adjustment D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 105: ...ritical report is recorded in the report list the JUNO 150 continues functioning The system also displays information about the operation of the JUNO 150 9 2 1 Recover Alarms 1 Get the E Link Manual C...

Страница 106: ...tive sensors are installed level 4 Level the inductive sensors if necessary page 5 15 5 If the problem remains call your local Lely service provider 4 TURN BLOCK Juno can not make the turn 1 Make sure...

Страница 107: ...e JUNO 150 to the charging station page 6 4 3 Make sure the battery is charging page 8 3 4 If the problem remains call your local Lely service provider 10 STARTUP Alarm appears with every startup of t...

Страница 108: ...50 to the charging station page 6 4 3 Make sure the battery is charging page 8 3 4 If the problem remains call your local Lely service provider 20 BATTVOLT LOW Battery power too low to start route Dri...

Страница 109: ...CHARGING Battery is recharging For information only 34 BATT FULL Battery is full For information only 35 BATT ERROR Battery recharge failed mains voltage is too low 1 Call your local Lely service pro...

Страница 110: ...your local Lely service provider 48 BATTERY_OFF After 1 hour of alarm 43 the JUNO 150 will power off 1 Clean the charging strips and the charging electrodes page 7 4 2 Manually drive the JUNO 150 to...

Страница 111: ...on detector activated 1 Call your local Lely service provider 82 EMERG_BUTTON Emergency stop button pushed Reset the emergency stop button 1 Reset the emergency stop button page 6 15 Start the timed a...

Страница 112: ...drive time The JUNO 150 must not drive more than 40 of the total time in a time path It must spend minimum 60 of the total time charging at the charge station 2 Left chain is slack Check chain tension...

Страница 113: ...city Vehicle drives back 2 m automatically to protect the battery 1 Call your local Lely service provider 15 Battery power too low to start route charge first 1 Clean the charging strips and the charg...

Страница 114: ...It must spend minimum 60 of the total time charging at the charging station Delete some routes from the time path NOTE Gyroscope End actions straight Alternate long action with short action For infor...

Страница 115: ...activated 1 Make sure the collision detector has no contact with any object The route is blocked 1 Remove the blockage No route is programmed 1 Program a route page 6 5 Time path is not set 1 Set the...

Страница 116: ...ovider JUNO 150 is searching the fence when driving Ultrasound L 1 Call your local Lely service provider The skirt does not rotate smoothly The rubber skirt is worn out 1 Replace the skirt page 7 5 Th...

Страница 117: ...ow LED together blink 2 times followed by a few seconds rest Battery loader defect Call your local Lely service provider Temperature lower than 15 degrees C 5 degrees F Warm the barn and try again Gre...

Страница 118: ...Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 Select Settings and push 5 Select Gyroscope Note Do not move the JUNO 150 6 Push soft button Y...

Страница 119: ...Diagrams 10 1 D I012 1109EN innovators in agriculture 10 DIAGRAMS...

Страница 120: ...10 2 Diagrams D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 121: ...r a device which ensures the unit follows the programmed routes accurately kg kilogram lb pound LED Light Emitting Diode m metre mA milliAmperes manual route series of routes that can be started manua...

Страница 122: ...2 Glossary of Terms D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 123: ...anguage set the 8 1 M manual driving 6 4 manual route set a manual route 6 10 start a manual route 6 14 menu routes 4 15 N note 2 1 P preventive maintenance schedule 7 1 R route blockage route 6 15 ma...

Страница 124: ...2 Index D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 125: ...D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Страница 126: ...D I012 1109EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

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