2006-2013 FXD Renegade Rev. 6
Trunk Door Installation
Note: Lip on weather seal will face away from door opening;
top of seal is flush with top of door.
1.
See Fig. 1
.Install (1) 6’ weather stripping (CW2536) around
edge of body, starting at center on bottom. Trim using
scissors; glue ends together.
2.
See Fig. 2
.Insert cable through top bend on stop bracket
(FB1036). Make a small loop in the end of (1) cable
(S001686) and crimp using (1) aluminum clip CC1900
(see inset figure M-2). There should be 7-1/2” between
the stop and pre-made end of lanyard.
See Fig. 2
.
3.
Apply masking tape to body just below hinge mounting
holes to prevent scratching of paint by hinges.
4.
See Fig. 3
.Install (2) door hinges (GH0093) and stop
cable brackets to body with (2) hinge gaskets (FG1003)
underneath hinge using (4) screws (CS4024-0) and (4)
plated star nuts (CN1898).
5.
Fasten door to hinges using (4) 10/32 x 3/8” screws
CS4024-1.
6.
Attach stop cables to door using (2) 1/4”-20 x .438” shoulder
screws (CB1151) with flat washers under cable.
7.
See Fig. 3.
Torque shoulder screws to 10ft-lbs using 5/32”
Allen socket.
8.
Install latch cable bracket onto key switch.
9.
Install rear door key latch using 7/8” wrench and adjust
bracket in an upright position.
10.
See Fig. 4
.Attach cable to key mechanism while key is in
vertical position with head of screw from cable facing out.
Note: Tape emergency release cable to inside front of body
during body installation.
Fig. 1
Fig. 2
7 1/2”
Insert through bracket
Loop and crimp
Fig. 3
Shoulder Screw
Fig. 4
Key switch
Cable bracket
Washer under
cable end
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