background image

                   

ME542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    11                              Web Site

www.leadshine.com

 

10. Sequence Chart of Control Signals 

In order to avoid some  fault operations and deviations, PUL, DIR and ENA signals  must  abide by 

some  rules,  as  shown  in  the  following  diagram  (assuming  J1  default  setting  is  upward-rising  edge 

effective): 

 

 

Figure 11: Sequence chart of control signals 

Remark: 

(1)

 

t

1

:  ENA  must  be  ahead  of  DIR  by  at  least  5

μ

s.  Usually,  ENA+  and  ENA-  are  NC  (not 

connected). See 

Connector P1 Configurations

 for more information. 

(2)

 

t

2

: DIR must be ahead of PUL active edge by at least 5

μ

s to ensure correct direction; 

(3)

 

t

3

: Pulse width not less than 1.5

μ

s; 

(4)

 

t

4

: low level width not less than 1.5

μ

s. 

11. Protection Functions 

To improve reliability, the driver incorporates some built-in protections features. 

Over-voltage protection                             

When power supply voltage e52VDC, protection will be activated and power indicator LED 
will turn red. When power supply voltage is lower than +20VDC, the driver will not works properly. 

Coil-ground Short Circuit Protection 

Protection will be activated in case of short circuit between motor coil and ground. 

                   

ME542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    12                              Web Site

www.leadshine.com

 

Attention

:

 Since there is no protection against power leads (

) reversal, it is critical to make 

sure that power supply leads correctly connected to the driver. Otherwise, the driver will be damaged 
instantly.

12. Frequently Asked Questions 

In  the  event  that  your  ME542  doesn

t  operate  properly,  the  first  step  is  to  identify  whether  the 

problem is electrical or mechanical in nature. The next step is to isolate the system component that 
is  causing  the  problem.  As  part  of  this  process  you  may  have  to  disconnect  the  individual 
components that make up your system and verify that they operate independently. It is important to 
document each step in the troubleshooting process. You may need this documentation to refer back 
to at a later date, and these details will greatly assist our Technical Support staff in determining the 
problem should you need assistance. 

Many  of  the  problems  that  affect  motion  control  systems  can  be  traced  to  electrical  noise, 
controller software errors, or mistake in wiring. 

Problem Symptoms and Possible Causes 

Symptoms 

Possible Problems 

No power 

Microstep resolution setting is wrong 

DIP switch current setting is wrong   

Fault condition exists 

Motor is not rotating 

The driver is disabled 

Motor rotates in the wrong direction   

Motor phases may be connected in reverse 

DIP switch current setting is wrong 

The driver in fault 

Something wrong with motor coil 

Control signal is too weak 

Control signal is interfered 

Wrong motor connection 

Something wrong with motor coil 

Erratic motor motion 

Current setting is too small, losing steps 

Current setting is too small 

Motor is undersized for the application   

Acceleration is set too high 

Motor stalls during acceleration 

Power supply voltage too low 

Inadequate heat sinking / cooling 

Automatic current reduction function not being utilized 

Excessive motor and driver heating 

Current is set too high 

Authorized Distributor of Leadshine Technology

www.leadtronker.com

www.leadtronker.com

雷赛智能官方代理:雷创智能科技

Содержание ME542

Страница 1: ...unction or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or inj...

Страница 2: ...el Connections 7 6 Power Supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 9 Dynamic Current Setting 9 Standstill Current Setting 9 8 Wiring Notes 10 Contents II 9 Typical Connection 10 10 Sequence Chart of Control Signals 11 11 Prote...

Страница 3: ...beling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low vibration high speed and high precision 2 Specifications and Operating Environment Electrical Specifications Tj 25 ME542 Parameters Min Typical Max Unit Output Current 1 0 4 2 3 0A RMS A Supply voltage 20 36 50 VDC Logic signal current 7 10 16 mA Pulse input frequen...

Страница 4: ...bling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Selecting Active Edge or Active Level and Control Signal Mode There are two jumpers J1 and J2 inside the ME542 specifically for the purpose of selecting active edge or active level and control signal mode as shown in figure 2 Default setting is PUL DIR mode and upward rising edge active a J1 J2 open circuit b ...

Страница 5: ...Web Site www leadshine com output will be more stable at higher speeds This configuration is also referred to as half chopper In setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current Figure 6 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor sho...

Страница 6: ...n of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Multiple Drivers It is recommended to have multiple drivers to share one power supply to reduce cost if the supply ME542 Economical Microstepping Driver Manual V1 0 Tel 08...

Страница 7: ...half of the dynamic current and ON meaning that standstill current is set to be the same as dynamic current The current automatically reduced to 60 of dynamic current setting one second after the last pulse Theoretically this will reduce motor heating to 36 due to P I2 R of the original value If the application needs a different standstill current please contact Leadshine ME542 Economical Microste...

Страница 8: ...2 doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting pr...

Страница 9: ...ed to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty last...

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