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ME542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    5                              Web Site: 

www.leadshine.com

 

 

Figure 4: Connection to PNP signal (common-cathode) 

5. Connecting the Motor 

The ME542 driver can drive any 2-pahse and 4-pahse hybrid stepping motors.   

Connections to 4-lead Motors 

4  lead  motors  are  the  least  flexible  but  easiest  to  wire.  Speed  and  torque  will  depend  on  winding 
inductance.  In  setting  the  driver  output  current,  multiply  the  specified  phase  current  by  1.4  to 
determine the peak output current.

 

 

Figure 5: 4-lead Motor Connections 

Connections to 6-lead Motors 

Like 8 lead stepping motors, 6 lead motors have two configurations available for high speed or high 
torque operation. The higher speed configuration, or half coil, is so described because it uses one half 
of the motor

s inductor windings. The higher torque configuration, or full coil, uses the full windings 

of the phases.

 

Half Coil Configurations 

As previously stated, the half coil configuration uses 50% of the motor phase windings. This gives 
lower inductance, hence, lower torque output. Like the parallel connection of 8 lead motor, the torque 

                   

ME542 Economical Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                    6                              Web Site

www.leadshine.com

 

output will be more stable at higher speeds. This configuration is also referred to as half chopper. In 
setting the driver output current multiply the specified per phase (or unipolar) current rating by 1.4 to 
determine the peak output current. 

 

Figure 6: 6-lead motor half coil (higher speed) connections 

Full Coil Configurations 

The full coil configuration on a six lead motor should be used in applications where higher torque at 
lower  speeds  is  desired.  This  configuration  is  also  referred  to  as  full  copper.  In  full  coil  mode,  the 
motors should be run at only 70% of their rated current to prevent over heating. 

 

Figure 7: 6-lead motor full coil (higher torque) connections 

Connections to 8-lead Motors 

8 lead motors offer a high degree of flexibility to the system designer in that they may be connected 
in series or parallel, thus satisfying a wide range of applications. 

Series Connections 

A series motor configuration would typically be used in applications where a higher torque at lower 
speeds is required. Because this configuration has the most inductance, the performance will start to 
degrade at higher speeds. In series mode, the motors should also be run at only 70% of their rated 
current to prevent over heating.

 

 

Figure 8: 8-lead motor series connections 

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Содержание ME542

Страница 1: ...unction or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or inj...

Страница 2: ...el Connections 7 6 Power Supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 9 Dynamic Current Setting 9 Standstill Current Setting 9 8 Wiring Notes 10 Contents II 9 Typical Connection 10 10 Sequence Chart of Control Signals 11 11 Prote...

Страница 3: ...beling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low vibration high speed and high precision 2 Specifications and Operating Environment Electrical Specifications Tj 25 ME542 Parameters Min Typical Max Unit Output Current 1 0 4 2 3 0A RMS A Supply voltage 20 36 50 VDC Logic signal current 7 10 16 mA Pulse input frequen...

Страница 4: ...bling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Selecting Active Edge or Active Level and Control Signal Mode There are two jumpers J1 and J2 inside the ME542 specifically for the purpose of selecting active edge or active level and control signal mode as shown in figure 2 Default setting is PUL DIR mode and upward rising edge active a J1 J2 open circuit b ...

Страница 5: ...Web Site www leadshine com output will be more stable at higher speeds This configuration is also referred to as half chopper In setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current Figure 6 6 lead motor half coil higher speed connections Full Coil Configurations The full coil configuration on a six lead motor sho...

Страница 6: ...n of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Multiple Drivers It is recommended to have multiple drivers to share one power supply to reduce cost if the supply ME542 Economical Microstepping Driver Manual V1 0 Tel 08...

Страница 7: ...half of the dynamic current and ON meaning that standstill current is set to be the same as dynamic current The current automatically reduced to 60 of dynamic current setting one second after the last pulse Theoretically this will reduce motor heating to 36 due to P I2 R of the original value If the application needs a different standstill current please contact Leadshine ME542 Economical Microste...

Страница 8: ...2 doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting pr...

Страница 9: ...ed to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty last...

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