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CS-D507E Closed Loop Stepper Drive User Manual

Page | 15

need to swap the wiring of motor phase
A+ and phase A-

Motor lost steps

Control signal is too weak

Ensure the current of control signal is
within 7-16mA

Control signal is interfered

Don’t tie the control signal cable with
power cable together

Control Signal timing wrong

ENA signal should ahead pulse signal
500ms

Something wrong with motor coil

Check the motor is normal

Motor stalls during acceleration

Current setting is too small

Choose another power supply with lager
power or increase the output current of
drive

Motor is undersized for the application Choose another motor with higher torque
Acceleration is set too high

Reduce the acceleration

Power supply voltage too low

Choose another power supply with large
voltage output

Excessive motor & drive heating

Inadequate heat sinking / cooling

Refer to chapter 2.4

Motor peak current setting is too high

Reduce the current value refer to motor
datasheet

Motor vibration when power on

Position loop Kp is too high

Reduce the position loop Kp value

Motor only one direction

DIR inputs is burned

Check whether S1 is set to 5V, while the
actual control signal is 24V

Mismatched pulse types

Check if SW7 is set incorrectly

Содержание CS-D507E

Страница 1: ...2020 Leadshine Technology Co Ltd Address 15 20 F Block B Nanshan I Valley No 3185 Shahe West Road Nanshan District Shenzhen Guangdong 518055 China Tel 86 755 26409254 Fax 86 755 26402718 Web www leadshine com Sales sales leadshine com Support tech leadshine com ...

Страница 2: ...otherwise without approval from Leadshine While every precaution has been taken in the preparation of the book Leadshine assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Leadshine that is furnished for customer use ONLY Information in this document is...

Страница 3: ...ctor 4 3 1 1 Pin Assignments of P1 4 3 1 2 Connection of Control Signals 5 3 1 3 Connection of ALM Signal 5 3 1 4 Connection of BRK Signal 6 3 2 Connector P2 Encoder Connection 7 3 3 Connector P3 Motor Connection 7 3 4 Connector P4 Power Supply Connection 7 3 5 Connector P5 Tuning Port 7 3 6 LED Light Indication 8 4 Motor Selection 8 5 Power Supply Selection 8 5 1 Regulated or Unregulated Power Su...

Страница 4: ...h Configurations 11 7 Typical Connection 11 8 Sequence Chart of Control Signals 12 9 Fault Protections 12 10 Software Configuration 13 11 Accessories 13 12 Troubleshooting 14 13 Warranty 16 Appendix A Leadshine CS D507E Compatible Stepper Motors 17 Appendix B Leadshine CS D507E Compatible Power Supplies 18 Appendix C Powering a Third Party Motor with CS D507E 18 ...

Страница 5: ... No hunting or overshooting No tuning for easy setup Enhance performance especially at low speed application 60RPM Auto tuning to match wide range NEMA 17 23 and 24 closed loop stepper motors Soft start with no jump when powered on 20 50VDC supply voltage max 7 0A output current Max 500 KHz input frequency 15 micro step settings of 800 51 200 via DIP switches or 200 51 200 via software increase by...

Страница 6: ...50 dutycycle 0 500 kHz Pulse input frequency 24V 50 dutycycle 0 200 KHz Minimal pulse width 1μS 5V or 2 5μS 24V μS Minimal direction setup 5 0 μS Isolation resistance 100 MΩ 2 2 Environment Cooling Natural Cooling or Forced Cooling Operating Environment Environment Avoid dust oil fog and corrosive gases Humidity 40 RH 90 RH Operating Temperature 0 C 40 C 32 F 104 F Vibration 10 50Hz 0 15mm Storage...

Страница 7: ...fications 2 4 Heat Dissipation Temperature of the drive during working should be no more than 65 149 F It is recommended to mount the drive vertically to maximize heat dissipation Mount a cooling fan nearby if necessary If multiple CS D507E drives are installed it is suggested to keep a minimal 30mm 1 2 inches between two of them ...

Страница 8: ...nal is at least 1 0μs or 2 5μs duty cycle is recommended 50 4 Single pulse step direction or double pulse CW CCW is set by DIP Switch SW7 5 DIR signal requires advance PUL signal minimum 5 μs in single pulse mode 6 The factory setting of control signal voltage is 24V must need to set S3 figure 2 if it is 5V PUL CW I DIR CCW I DIR CCW I ENA I Enable Signals Optional no connected default 1 Effective...

Страница 9: ...nection Notes 1 ENA signal is no connected as default 2 Control signal amplitude is 24 V as default If it is 12 V please set the S3 Figure 2 selector switch to 5 V first then connect 1KΩ resistor If it is 5V please set the S3 to 5V 3 1 3 Connection of ALM Signal Fault FAULT output is the default configuration This output signals a fault condition including over voltage over current or position fol...

Страница 10: ...Refer to the following figure for ALM connection Figure 4 ALM Signals Connection 3 1 4 Connection of Brake Signal This signal can be used for automatic brake control while system power failure When use a 24V electromagnetic relay it is recommended to connect a diode such as IN4007 in parallel the polarity should not be reversed The specific connection is as follows figure When use a solid state re...

Страница 11: ...ils Pin Name Details A Stepper motor A connection Connect motor A wire to this pin A Stepper motor A connection Connect motor A wire to this pin B Stepper motor B connection Connect motor B wire to this pin B Stepper motor B connection Connect motor B wire to this pin 3 4 Connector P4 Power Supply Connection The P4 connector in Figure 2 is for power supply connection Refer to the following table f...

Страница 12: ...gh performance stepper motors compatible with the CS D507E which you can find in the Appendix A of this document The CS D507E can also power similar stepper motors with incremental encoders from third party suppliers Notes Contact Leadshine for stepper motor with 2000 line 2500 line 5000 line encoders 5 Power Supply Selection The CS D507E can power small and medium size closed loop stepper motors ...

Страница 13: ...gh power capacity To avoid cross interference connect each stepper drive directly to the shared power supply separately To avoid cross interference DO NOT daisy chain connect the power supply input pins of the Drivers Instead connect them to power supply separately 5 3 Selecting Supply Voltage The CS D507E is designed to operate within 20 50VDC voltage input When selecting a power supply besides v...

Страница 14: ... 16 50 15 E 16 75 10 F 16 100 5 Note factory means the factory switch setting default means the parameters can be set by Leadshine software 6 2 S2 DIP Switch Configurations The 8 bit is located on the side DIP switch S2 in Figure 2 and used to configure settings of micro step resolution output current and motor standstill current as shown below SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 Figure 6 DIP switches...

Страница 15: ...is damaged or judging whether the value of the position loop gain is wrong 2 Pulse Filter Time means S curve acceleration to improve motion smoothness and high speed start frequency in many circumstances The Filter Time value must be set to the same for each CS D507E in multi axis applications 6 3 S3 Selector Switch Configurations The 1 bit selector is located on the top S3 in figure 2 used to con...

Страница 16: ...Remark 1 t1 ENA must be ahead of DIR by at least 500ms Usually ENA and ENA are NC no connected See Connector P1 Configurations for more information 2 t2 DIR must be ahead of PUL effective edge by 5us to ensure correct direction 3 t3 Pulse width not less than 1us 5V 2 5us 24V these widths are based on a 50 duty cycle If it is greater or less than 50 the width time is required to be wider 9 Fault Pr...

Страница 17: ...osition following error is set too small b Motor torque is not enough or motor speed is too high c Motor wiring error check wiring Always PCB board is burned out Contact after sale a Power supply connection is wrong When above protections are active the motor shaft will be free or the red LED blinks Reset the drive by repowering it to make it function properly after removing above problems 10 Soft...

Страница 18: ...n determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Symptoms Possible Problems Solutions Motor is not rotating No power Connect power supply correctly Microstep resolution setting is wrong Setting appropriate microstep Fault condition exists Check wiring and re...

Страница 19: ...pply with lager power or increase the output current of drive Motor is undersized for the application Choose another motor with higher torque Acceleration is set too high Reduce the acceleration Power supply voltage too low Choose another power supply with large voltage output Excessive motor drive heating Inadequate heat sinking cooling Refer to chapter 2 4 Motor peak current setting is too high ...

Страница 20: ...ication or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining Warranty Service To obtain warranty service please contact your seller to obtain a returned material authorization number RMA before returning product for service Shipping Failed Products If your product fail during the warranty period pl...

Страница 21: ... 23 0 6 85 60 2 36 CS M22313 1 3 184 73 2 87 CS M22323 2 3 326 95 3 74 CS M22323 S 2 3 326 95 3 74 0 25 inch 6 35 mm shaft CS M22326 2 6 368 103 4 06 CS M22326 S 2 6 368 105 4 06 0 25 inch 6 35 mm shaft CS M22321 L 2 1 368 86 3 39 CS M22331 L 3 1 439 105 4 13 CS M22331 L S 3 1 439 105 4 13 CS M22313B 1 3 184 117 4 61 24VDC brake integrated CS M22323B 2 3 326 137 5 39 24VDC brake integrated CS M223...

Страница 22: ...hine carry s many other custom models and there may be one there which can satisfy your application need already In the case of powering a third party closed loop stepper motor pay special attention as described below Your stepper motor must be a 2 phase stepper motor Your stepper motor must be mounted with a quadrature rotary encoder with the resolution of 500 5 000 line 2 000 20 000 CPR When the...

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