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Superabrasive Owner’s Manual – Lavina
®
32R-S-E 11/2014
2
1. GENERAL INFORMATION................................................3
Machine characteristics ........................................................................... 3
Lavina
®
32R ‐ S ‐ E Main design .................................................................... 3
Environmental Conditions ........................................................................ 4
Electrical Connection ............................................................................... 4
Vacuum Connection ................................................................................. 4
Technical Data .......................................................................................... 4
CE ‐ Certification ........................................................................................ 4
Vibrations ................................................................................................. 4
SONOROUS EMISSIONS ............................................................................ 4
Label Data ................................................................................................ 4
Customer Service ..................................................................................... 4
2.SAFETY ISTRUCTIONS......................................................
5
Recommended Use .................................................................................. 5
Prohibited Use ......................................................................................... 5
Preparation for work ................................................................................ 5
Protection Devices ................................................................................... 5
Arrest Functions ....................................................................................... 5
Safe Use ................................................................................................... 5
Residual Risks ........................................................................................... 5
Before You Begin ...................................................................................... 5
Operating Machine .................................................................................. 5
After Work is completed .......................................................................... 5
The Work Area ......................................................................................... 5
PERSONAL PROTECTIVE Equipment (ppe) ................................................ 5
Operator .................................................................................................. 6
3. HANDLING AND TRANSPORTATION................................
6
Positioning the handle ............................................................................. 6
Flipping the machine up ........................................................................... 7
Splitting the carriage from the main head ............................................... 7
Lifting ....................................................................................................... 7
Leading power cable ................................................................................ 8
Third wheel .............................................................................................. 8
RELEASINGING THE WHEELS OF THE CARRIAGE ...................................... 8
Storage ..................................................................................................... 8
4.OPERATION...................................................................
10
Preliminary Controls .............................................................................. 10
Control of the waterflow ........................................................................ 10
Adjusting and Mounting Tools ............................................................... 10
FRAME BLOCKING (u ‐ joint] .................................................................... 10
CONTROL PANEL .................................................................................... 10
Operating the Machine .......................................................................... 12
Stopping the Machine ............................................................................ 12
Alarm ..................................................................................................... 12
5.TOOLS AND ACCESSORIES.............................................
12
Weights .................................................................................................. 12
Foam Plate ............................................................................................. 12
Security plate for Quickchange pads ...................................................... 12
6. POPULAR TOOLS..........................................................
13
7. EXPLODED VIEW..........................................................
14
General Exploded View (fig.7.1) ............................................................ 14
TOOL HOLDER FOR MACHINES Exploded View (fig.7.2) ........................ 14
BOTTOM COVER ASSEMBLY Exploded View (fig.7.3)............................. 14
PULLEY UNIT Exploded View (fig.7.4) .................................................... 14
MOTOR SUPPORT Exploded View (fig.7.5) ............................................. 14
CENTRAL SHAFT BEARING Exploded View (fig.7.6) ................................ 15
Top Cover Exploded View (fig.7.7) ......................................................... 15
GUARD ASSEMBLY Exploded View (fig.7.8) ........................................... 15
Carriage Exploded View (fig.7.9)............................................................. 15
STEERING BRACKET Exploded View (fig.7.10) ......................................... 15
Tool Holder Exploded View (fig.7.11) ..................................................... 15
8. MAINTENANCE AND INSPECTION.................................
16
Cleaning .................................................................................................. 16
Check Daily ............................................................................................. 16
Check after the first 15 Working Hours .................................................. 16
Check Every 200 Working Hours ............................................................ 16
Check Every 400 Working Hours ............................................................ 16
Vacuum .................................................................................................. 16
Water Leaks ............................................................................................ 16
Electrical System .................................................................................... 16
Mechanical Parts .................................................................................... 16
CARRIAGE WHEELS ................................................................................. 16
BATTERY OF THE DRIVING ...................................................................... 17
Baterry of the PANEL .............................................................................. 17
LAVINA
®
32R ‐ S ‐ E Electrical schemes with Yaskawa Inverter 380 Volt ..... 18
9. TROUBLESHOOTING.....................................................
21
Index of Problems and Solutions ............................................................ 21
9.3 Tensioning used planetary Belt ........................................................ 22
9.4 Mounting and tensioning a new planetary belt ................................ 22
9.5 tensioning and replacing the belts.................................................... 22
9.6 replacing the PULLEYS ...................................................................... 23
9.7 replacing the wheel .......................................................................... 23
9.8 replacing the BATTERY ...................................................................... 23
9.9 Motor connection ............................................................................. 23
Fault list LAVINA
®
32R ‐ S ‐ E ...................................................................... 24
Fault diagnosis Inverter YASKAWA V1000 .............................................. 25
Return Policy for LAVINA
®
32R ‐ S ‐ E .......................................................... 28
10. DISPOSAL...................................................................
28
11. MANUFACTURER’S CONTACTS...................................
28
12. SPARE PARTS..............................................................
29
1. LAVINA®32R ‐ S ‐ E General Parts ........................................................ 29
2. LAVINA®32R ‐ S ‐ E TOOL HOLDER FOR MACHINES Parts .................... 29
3. LAVINA®32R ‐ S ‐ E BOTTOM COVER ASSEMBLY Parts ......................... 29
4. LAVINA®32R ‐ S ‐ E PULLEY UNIT Parts ............................................... 30
5. LAVINA®32R ‐ S ‐ E BOTTOM COVER ASSEMBLY Parts ......................... 30
5a. LAVINA®32R ‐ S ‐ E FOR ALL PULLEY UNITS ........................................ 31
6. LAVINA®32R ‐ S ‐ E CENTRAL SHAFT BEARING Parts ........................... 31
8. LAVINA®32R ‐ S ‐ E GUARD ASSEMBLY Parts ...................................... 31
9. LAVINA®32R ‐ S ‐ E Carriage Parts ....................................................... 32
10. LAVINA®32R ‐ S ‐ E STEERING BRACKET Parts .................................... 33
11. LAVINA®32R ‐ S ‐ E Water Supply Parts ............................................. 33
12. LAVINA®32R ‐ S ‐ E Tool Holder Parts .................................................. 33
13. LAVINA®32R ‐ S ‐ E motor FAN Parts .................................................. 33
14. Lavina® 32R ‐ S ‐ E Control Box Parts 380 Volt ..................................... 34
LAVINA®32R ‐ S ‐ E Control Box Parts 380 Volt ........................................ 34