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Superabrasive                       User Manual                      Original Language

 

                      Lavina

®  21-X 

   4/2015

 

 

7

 

 

2. SAFETY INSTRUCTIONS 

RECOMMENDED USE 
 

 

The 

Lavina®X machine is designed and manufactured to grind 

and polish concrete, terrazzo and natural stone floors. It can be 
used  for  renovations  as  well  as  for  polishing.  The  machine  is 
designed for dry or wet use. When using it dry, use a vacuum of 
appropriate  size.  For  more  information,  please  refer  to  the 
chapter  on  handling  the  vacuum 
connection.  

PROHIBITED USE 

 

 

The machine MUST NOT be used: 

 

For  applications  different  from  the  ones  stated  in  the 
General Description chapter. 

 

For not-suitable materials. 

 

In environments which: 

 

Possess risks of explosion 

 

Possess high concentration of powders or oil substances in 
the air  

 

Possess risks of fire 

 

Feature inclement conditions.  

 

Possess electromagnetic radiation. 

 

The machine should be not connected to electricity when 

changing the tools 

PREPARATION FOR WORK 

Make sure that: 

 

You  have  closed  the  work  area,  so  that  no  person 
unfamiliar with operating the machine can enter the area 

 

The  tool  plate  and  tools  are  adjusted  to  the  machine 
properly 

 

There are no missing parts of the machine 

 

The machine is in upright working position 

 

The protection devices are working properly. 

 

The electrical cable is free to move and follow the machine 
easily.  In  order  to  keep  the  electrical  cable  from  being 
damaged, no vehicle should cross the zone where electrical 
cables are situated. 

PROTECTION DEVICES
 

 

 

 

The  machine  is  equipped  with  several  protection  devices 
including the following:  

 

An emergency stop button 

 

A protection skirt and a hood for protecting the tool plates.  

 

These  devices  protect  the  operator  and/or  others  persons 
from  potential  injuries.  Do  not  remove  them.  On  contrary, 
before using the machine, please ensure that all protection 
devices are mounted and function properly. 

ARREST FUNCTIONS 
 

 

Functions of arresting of the machine are following: 

 

Button to stop the motor (category 1) 

 

Emergency button (category 1) 

 

SAFE USE 

 

 

 

 

The 

Lavina®21-X  is  designed  to  eliminate  all  risks 

correlated  with  its  use.  However,  it  is  not  possible  to 
eliminate  the  risks  of  an  eventual  accident  with  the 
machine.  Unskilled  or  uninstructed  operator  may  cause 
correlated residual risks. Such risks are: 

  Position Risks  

due  to  operator’s  incorrect  working 

position   

  Tangling  up  Risks  due  to  wearing  inappropriate 

working clothes  

  Training Risks  due to lack of operational training  

NOTE

:  In  order  to  reduce  all  consequences  of  the  above-

mentioned risks, we advise that machine operators will follow the 
instructions in the manual at all times. 

RESIDUAL RISKS 
 

 

 

During  the  normal  operating  and  maintenance  cycles,  the 
operator  is  exposed  to  few  residual  risks,  which  cannot  be 
eliminated due to the nature of the operations. 

BEFORE YOU BEGIN 
 

 

 

Working  area  must  be  clear 
from any debris or objects. 

 

A  first-time  operator must  always  read  the  manual  and  pay 
attention to all safety instructions. 

 

All  electric  connections  and  cables  must  be  inspected  for 
potential damages. 

 

Ground  wire  system  of  the  power  supply  must  be  also 
inspected. 

 

Perform  general  daily  inspections  of  the  machine  and 
inspect the machine before each use.  

 

Always inspect the safety devices: 

 

The emergency break must be clear and working 

 

The tool protector must be working 

 

The machine must be clean 

 

Never operate the machine in the rain! 

 

Confirm  that  there  are  no  missing  parts  especially  after 
transportation, repair or maintenance. 

 

Before  filling  the  water  tank  with  water  make  sure  the 
machine is not working and the main switch is turned off. 

 

Before  turning  on  the  machine  make  sure  that  the  base  is 
placed  on  the  floor,  the  machine  MUST  NOT  be  in  an 
upright position when turned on! 

OPERATING MACHINE
 

 

 

 

When operating the 

Lavina®21-X make certain that there is 

no one, but you around the machine. 

 

Never leave the machine unattended while working. 

The  electrical  cable  must  move  freely  and  must  be 
damage-free and should not go below the machine. 

The water hose must move freely and must be damage-free. 

 

Check if  the  floor,  you  work  on,  is not  too  uneven.  If this  is 
the case, it may damage the machine. 

 

AFTER WORK IS 
COMPLETED 

      Clean the machine and its surroundings properly  

 

Empty and clean the water tank 

 

Unplug the machine and wind up the electrical cable 

 

Store the machine in a safe place 

 

THE WORK AREA 
 

 

 

Make  certain  that  people  or  vehicles  do  not  enter  the  work 
area. 

 

Avoid cables and hoses being in the way.  

 

Always check the floor for debris  

 

 

 
PERSONAL PROTECTIVE
 

 EQUIPMENT (PPE)

 

 

 

 

 

 

 

Always wear safety shoes when working with the machine. 

Содержание 21-X

Страница 1: ...LAVINA 21 X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 21 X 4 2015 2...

Страница 3: ...arts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine...

Страница 4: ...Plate 11 Security plate for Quickchange pads 11 6 POPULAR TOOLS 12 RECOMMENDED TOOLS 12 7 MAINTENANCE AND INSPECTION 13 Cleaning 13 Check Daily 13 Check and replace Every 200 Working Hours 13 Check a...

Страница 5: ...ther use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 21 X is made of two main component sections LAVINA 21 MAIN DESIGN The two main component sections the carriage 1 a...

Страница 6: ...is operated with the recommended tools and in normal conditions However as previously stated the operator must wear ear protectors LABEL DATA The data on the label provides the correct Voltage and kW...

Страница 7: ...ructed operator may cause correlated residual risks Such risks are Position Risks due to operator s incorrect working position Tangling up Risks due to wearing inappropriate working clothes Training R...

Страница 8: ...rtaining to the operation of The operator must have floor grinding experience The operator must know what to do in case of emergency The operator must have an adequate technical knowledge and preparat...

Страница 9: ...ion in mind STORAGE Always store and transport the LAVINA X machine in a dry place Never transport the LAVINA X machine unprotected it may be damaged if transported unprotected during rain or snow 4 O...

Страница 10: ...tton Power led starts the motor lights green when power on 4 Potentiometer Adjusts the RPM of the grinding plates between 300 500 rpm STARTING THE MACHINE Follow the directions in chapter Safety Devic...

Страница 11: ...hts stacks on the 3 posts around the outer bowl Fig 5 2 or on top of each other Fig 5 3 The additional weights depend on the tools it is not always possible to add weights Some tools work too aggressi...

Страница 12: ...They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for...

Страница 13: ...t fly away if the buffers get damaged Quickchange should be clean also CHECK AND REPLACE EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully...

Страница 14: ...attached by a technician The yellow green cable is ground We recommend the cable should be H07BQ F3x2 5mm with maximum length 20 meters On the cable should be attached a socket min 16A 110V IP55 acco...

Страница 15: ...2 6 Then take the adaptor and push the V Ring down with the adaptor Fig 8 2 7 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mo...

Страница 16: ...Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because the security system preventing the separation of part of th...

Страница 17: ...lanetary belt that interrupts the operation of the machine you can tighten the belt Loose slightly the two bolts and the nut of the tensioning device Fig 8 4 6 Fig 8 4 7 Fig 8 4 8 Unscrew the stop nut...

Страница 18: ...6 3 shows the scheme of belt location To dismount the main belt pos 1 unscrew the bolt on pos 5 unscrew the three nuts on pos 2 and the nut on pos 3 enough to be able to turn the tensioner pos 6 aroun...

Страница 19: ...ts as previous described Dismount the planetary tensioner Fig 8 7 1 1 Unscrew the screw on pos 2 Fig 8 7 1 2 and dismount the front washer Fig 8 7 1 3 the drive pulley of the planetary belt Fig 8 7 1...

Страница 20: ...ecause the use of longer cable or cable with lower section than the indicated above could cause problems during the working process In case of changing the motor please check the cable connection to y...

Страница 21: ...y 2 5 L21X 10 00 00 Main Head 1 6 L16P 00 00 00 01 Three Way Air Duct 1 2 LAVINA 21 X TOP COVER PARTS 1 No Item No Description Pcs 1 L20SPS 05 00 00 00 Guard Assembly 1 2 M6X10ISO7380F Screw 4 3 L20X...

Страница 22: ...m Port 1 9 L21X 15 01 00 Water Fitting 1 3 LAVINA 21 X GUARD PARTS No Item No Description Pcs 1 D4X10DIN7337 Rivet 18 2 M4DIN9021A Washer 18 3 L20SPS 05 00 00 01 Ring 1 4 L20SPS 05 00 00 02 Guard 1 5...

Страница 23: ...o Item No Description Pcs 1 A44 00 00 Tool Holder A44 3 1 1 M8X20DIN6921 Bolt 12 2 A42 04 01 Adaptor 3 3 TWVA00800 V Ring Type A 3 4 M6X12DIN933 Bolt 6 5 M6 Zn UN9440 Washer 6 6 L21X 13 00 00 Bottom C...

Страница 24: ...5MHP25 Endless Transmission Belt 1 2 L21X 17 00 00 Tensioning Support 1 2 1 M8DIN6923 Nut 2 2 2 M8DIN934 Nut 2 2 3 L21X 17 00 01 Pin 1 2 4 M8X16DIN6921 Bolt 1 2 5 L21X 17 00 02 Plain Washer 1 2 6 L21X...

Страница 25: ...asher 4 15 L25SPS 00 00 00 34 Distance Ring 1 4 S216 Electro Motor 1 16 B65DIN471 Retaining Ring 1 5 D4X2X455 Seal 1 17 L21X 11 00 00 Pulley Unit Assembly 1 6 L21X 14 10 00 Base plate 1 17 1 M6X12 Scr...

Страница 26: ...4 8 20DIN6921 Bolt 4 5 A40 20 01 Flange 1 10 LAVINA 21 X CARRIAGE PARTS No Item No Description Pcs No Item No Description Pcs 1 L21X 21 00 00 Carriage 1 13 L25S 23 00 09 Nut 1 2 M8X12ISO7380F Screw 2...

Страница 27: ...Superabrasive User Manual Original Language Lavina 21 X 4 2015 27...

Страница 28: ...ity Parts In Set Kit Kit Description Quantity In Kit A0005 1 Hour Meter 110V 1 K1019 Socket Plug Kit 220V 1 A0006 Emergency Stop 1 A0009 Button With Cap 1 A1010 1 Control Box 1 A0011 1 Relay 110V 1 A0...

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