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554515_A_PUB_DATE_1_FEB_2014.DOC

INSTALLATION AND MAINTENANCE MANUAL

INSTALLATION AND MAINTENANCE MANUAL

1. CONTENTS

1. CONTENTS................................................................................................................... 15

IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 16

2.1. SYMBOLS ON THE MACHINE .........................................................................................................19

2.2. IMPORTANT INFORMATION BEFORE INSTALLATION ..................................................................19

3. TECHNICAL SPECIFICATIONS ................................................................................... 20

3.1. WASHERS 33-40-55 kg / 80-100-125 lb ...........................................................................................20

3.2. WASHERS 80-100-120 kg / 180-230-275 lb ......................................................................................22

3.3. DIMENSIONS AND COMPONENTS OF THE WASHERS 33-40-55 kg / 80-100-125 lb..............................24

3.4. DIMENSIONS OF THE WASHERS 40-55 kg / 100-125 lb WITH FORWARD TILTING.................................26

3.5. DIMENSIONS AND COMPONENTS OF THE WASHERS 80-100-120 kg / 180-230-275 lb.......................27

3.6. DIMENSIONS OF THE WASHERS 80-100-120 kg / 180-230-275 lb WITH FORWARD TILTING ......29

3.7. DIMENSIONS OF THE WASHERS 80-100-120 kg / 180-230-275 lb WITH TWO-WAY TILTING
(FORWARD AND BACKWARD) ............................................................................................................30

4. INSTALLATION ............................................................................................................ 31

4.1. HANDLING, TRANSPORT AND STORAGE .....................................................................................31

4.2. SPACE REQUIREMENTS ................................................................................................................32

4.3. MACHINE POSITIONING .................................................................................................................32

4.4. CONNECTIONS ...............................................................................................................................43

4.5. PUTTING THE MACHINE INTO SERVICE .......................................................................................51

5. MAINTENANCE ............................................................................................................ 54

5.1. INTRODUCTION ..............................................................................................................................54

5.2. DAILY...............................................................................................................................................54

5.3. MONTHLY OR AFTER 200 WORKING HOURS ...............................................................................54

5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS .................................................................54

5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS................................................................55

5.6. SAFETY VIBRATION SWITCH.........................................................................................................55

5.7. TIGHTENING MOMENTS.................................................................................................................58

5.8. LUBRICATION .................................................................................................................................60

5.9. DRIVING MECHANISM ....................................................................................................................61

5.10. WATER AND STEAM FILTERS......................................................................................................62

5.11. THRUST OF DOOR SEAL..............................................................................................................63

5.12. SPRING UNIT ................................................................................................................................64

5.13. REPLACEMENT WASHER FUSES ................................................................................................65

5.14. EARTH LEAKAGE TRIPS...............................................................................................................65

6. TROUBLE SHOOTING AIDS........................................................................................ 66

6.1. DOOR BLOCKING ...........................................................................................................................66

6.2. ERROR INDICATION SHOWN ON DISPLAY ...................................................................................67

7. LIST OF RECOMMENDED SPARE PARTS................................................................. 68

8. PUTTING THE MACHINE OUT OF SERVICE .............................................................. 69

8.1. DISCONNECTING THE MACHINE...................................................................................................69

8.2. MACHINE DISPOSAL ......................................................................................................................69

Содержание LH-550

Страница 1: ...High spin industrial washer extractors 33kg 40kg 55kg 80kg 100kg 120kg Original user s manual Original installation and maintenance manual 554515 A Publication date 1 Feb 2014...

Страница 2: ......

Страница 3: ...3 SYMBOLS ON THE MACHINE DEPENDING ON THE MACHINE MODEL 6 4 OPERATION INSTRUCTION 8 4 1 BEFORE WASHING 8 4 2 OPENING THE DOOR 8 4 3 LOADING THE MACHINE WITH LINEN 8 4 4 CLOSING THE DOOR 9 4 5 PROGRAM...

Страница 4: ...hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances The warranty of the machine cannot be...

Страница 5: ...a vapour outlet to prevent pressure building in the washer extractor WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTERSERVICING REPLACE ANDSECURE ALL PANELSINTHEOR...

Страница 6: ...b MACHINE Figure 3 B Hanging control 1 Button for drum rotating direction of rotating is clockwise from the frontal view 2 Button for drum rotating direction of rotating is counter clockwise from the...

Страница 7: ...NCREASING THE TIME SEQUENCE CONFIRM THE SELECTION INFO overview of available wash programs and program information CANCEL THE SELECTION SERVIS servicing information MOVE UP DIRECTION OF TILTING IS FOR...

Страница 8: ...eeds In order to tilt the machine backwards press and hold two buttons at the same time the button for tilting see figure 3 B pos 4 and the button 5 After a certain time delay of up to approx 10 secon...

Страница 9: ...SH PROGRAMS OVERVIEW Wash program 1 Hot wash intensive 90 C Wash program 2 Warm wash intensive 60 C Wash program 3 Coloured wash intensive 40 C Wash program 4 Bright wash intensive 30 C Wash program 5...

Страница 10: ...ergent can lead to poor wash results and suds overflow which can damage the machine Take care that the lid of the soap dispenser is closed when the machine starts 4 8 START THE WASHER After selecting...

Страница 11: ...be interrupted if you release the pressed buttons When the extreme position is reached tilting is stopped Tilting is possible only with open drum door Unloading the linen WARNING DURING UNLOADING WHI...

Страница 12: ...Fill Fill failure Full stop request for Continue While filling E12 OverFill Failure due to water overfill water level above the pre set value Full stop tumble After filling or during the filling proce...

Страница 13: ...nfiguration menu E80 SoapTimeOut Incorrect signal for liquid detergent dispensing Full stop tumble Whole cycle E81 No Reheat Heating Failure Full stop tumble Wash Step Traceability only E82 No Refill...

Страница 14: ...r traceability For Info only Traceability function whole cycle E551 TRACEYBILIT Y Full Internal Traceability memory is full For Info only Traceability function whole cycle E560 E563 USB Errors Errorsi...

Страница 15: ...RS 80 100 120 kg 180 230 275 lb WITHTWO WAYTILTING FORWARDANDBACKWARD 30 4 INSTALLATION 31 4 1 HANDLING TRANSPORT AND STORAGE 31 4 2 SPACE REQUIREMENTS 32 4 3 MACHINE POSITIONING 32 4 4 CONNECTIONS 43...

Страница 16: ...mply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the f...

Страница 17: ...qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts...

Страница 18: ...THE APPLIANCE AND ALL PERSONS WHO INSTALL OPERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS IT IS UP TO THE USER TO TAKE PROPER CARE WHEN OPERATING THE A...

Страница 19: ...ure could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot coll...

Страница 20: ...1 DRUM DIMENSIONS Diameter mm inch 914 36 914 36 914 36 Depth mm inch 510 20 610 24 790 31 1 Drum volume dm gal 335 88 400 106 518 137 Door opening mm inch 540 21 3 540 21 3 540 21 3 WEIGHT Net weight...

Страница 21: ...n 2 inch G1 4 Air pressure MPa bar PSI 0 3 0 5 3 5 43 73 Powder dispenser cups 5 5 5 Liquid soap signals 8 8 8 External liquid soap connections 6 6 6 Hosefor press airconnection machine with forward t...

Страница 22: ...UM DIMENSIONS Diameter mm inch 1110 43 70 1200 47 24 1300 51 18 Depth mm inch 838 33 860 33 85 870 34 25 Drum volume dm gal 807 213 1003 265 1180 312 Door opening mm inch 530 20 86 650 25 59 WEIGHT Ne...

Страница 23: ...tubes 1 x 1 x Hosefor press airconnection machinewithforwardtilting mm inch outside diameter 8 0 31 Air pressure machine with forward tilting Mpa bar PSI 0 35 3 5 51 GENERAL DATA Ambient temperature...

Страница 24: ...panel 2 Tub ventilation 60mm 2 4 3 Lubrication points 4 Entry soap supply cable 5 Entry main power cable 6 Main switch 7 Hard cold water inlet 8 Hot water inlet 9 Soft cold water inlet 10 Hose connec...

Страница 25: ...74 730 28 74 K 2 mm inch 1567 61 69 1567 61 69 1567 61 69 L mm inch 422 16 61 422 16 61 422 16 61 M mm inch 80 3 15 80 3 15 80 3 15 N mm inch 80 3 15 80 3 15 80 3 15 O mm inch 70 2 75 70 2 75 70 2 75...

Страница 26: ...82 52 C WITHOUT LOAD mm inch 980 38 58 D mm inch 910 35 83 E mm inch 1260 49 61 F mm inch 1747 68 78 G mm inch 1878 73 94 H mm inch 614 24 17 662 26 06 I mm inch 1463 57 60 1643 64 68 J mm inch 228 8...

Страница 27: ...stated in mm inches 1 Box of electrical components 2 Soap dispenser ventilation 3 Control panel 4 Soap dispenser 5 Electrical signals liquid soap 6 Steam inlet 7 Tub ventilation 8 Cover for pneumatic...

Страница 28: ...83 3 27 N mm inch 210 8 26 210 8 26 210 8 26 O 1 mm inch 1900 74 80 1518 59 76 1548 60 94 P 1 for position 9 mm inch 1787 70 35 1405 55 31 1435 56 50 Q 1 mm inch 1983 78 07 1950 76 77 1980 77 95 R mm...

Страница 29: ...h 1366 53 78 1394 54 88 1392 54 80 E BOTTOMOFTHEDOOROPENING mm inch 1008 39 68 1045 41 14 995 39 17 F mm inch 910 35 83 977 38 46 915 36 02 G mm inch 1993 78 46 2057 80 98 2145 84 45 H mm inch 688 27...

Страница 30: ...BOTTOMOFTHEDOOROPENING mm inch 1008 39 68 1045 41 14 995 39 17 F mm inch 910 35 83 977 38 46 915 36 02 G mm inch 1952 76 85 2016 79 37 2096 82 52 H mm inch 630 24 80 660 25 98 660 25 98 I mm inch 496...

Страница 31: ...ng the package Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover water inlet and outlet pipes etc MAKE SURE THAT T...

Страница 32: ...the discharged water quantity and the number of washing machines 4 3 MACHINE POSITIONING CARRYING CAPACITY OF THE FLOOR WARNING ALWAYS CONSULT THE STATIC REQUIREMENTS WITH A STATIC ENGINEER IN ORDER...

Страница 33: ...1 Anchoring necessary in case of uneven or tilted floor in case of slippery surface and in case of floor with variable surface structure Anchoring also necessary in any other cases when there is a ris...

Страница 34: ..._FEB_2014 DOC Figure 4 3 A Machines 33 40 55 kg 80 100 125 lb without weighing system and tilting system 1 Machine line of contour 2 Machine footing 3 Waste sump 4 Anchoring bolt not supplied with the...

Страница 35: ...CE MANUAL 35 Figure 4 3 B Machines 80 100 120 kg 180 230 275 lb without weighing system and tilting system 1 Machine line of contour 2 Machine footing 3 Waste sump 4 Anchoring bolt not supplied with t...

Страница 36: ...0 30 70 X5 mm inch 130 5 12 15 0 59 13 0 51 15 0 59 X6 mm inch 77 3 03 132 5 20 132 5 20 145 5 71 X7 mm inch 60 2 36 40 1 57 X8 mm inch 160 6 29 150 5 9 X9 mm inch 350 13 77 415 16 33 X10 mm inch 300...

Страница 37: ...the floor it stands on the load sensor feet Take into consideration that the entire machine acts as a measuring gauge Therefore anything that you place onto the machine or anything that is in physica...

Страница 38: ...5 kg 100 125 lb with forward tilting make sure the clearance is the same on both sides of the pins THREADED ROD M14 x 120 AND CHEMICAL FILLING ARE NOT SUPPLIED WITHTHEMACHINE ANCHORING BOLT SUPPLIED W...

Страница 39: ...e view B shows the distance adjustment of the air spring plate pos 1 from the hinge for tilting system pos 10 by means of an arm pos 5 The bolt pos 6 must be in the middle of the slotted hole of the a...

Страница 40: ...NOT SUPPLIED WITH THE MACHINE ON REQUEST VIEW FROM ABOVE Figure 4 3 J Machines 80 100 120 kg 180 230 275 lb with forward tilting and without weighing system drilling points for anchoring bolts dimensi...

Страница 41: ...plate side figure 4 3 L pos 1 and the machine frame pos 2 to 133 mm 5 24 see the detailed view F 3 Set the X distance see detailed view A i e the distance between the axis of the air springs on the p...

Страница 42: ...52 D 316 12 44 355 13 98 374 14 72 table 4 3 E Machines 80 100 120 kg 180 230 275 lb dimensions are stated in mm inches Figure 4 3 M Machines 80 100 120 kg 180 230 275 lb with two way tilting forward...

Страница 43: ...ORTANT TEMPERATURE IN WASHING TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the t...

Страница 44: ...rature direct injury will appear VENTING WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING figure 3 3 pos 2 and 15 figure 3 5 pos 2 and 7 DO NOT COVER The vent air opening is part o...

Страница 45: ...D In some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter ALCI or earth ground leakage current breaker Specifica...

Страница 46: ...sconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W N conductors Make sure there can not be accidental contact since the supply cable stay...

Страница 47: ...30 6 AWG 9 6 AWG 9 63 50 50 10 AWG 7 10 AWG 7 80 63 16 AWG 5 16 AWG 5 100 80 25 AWG 3 16 AWG 5 125 100 35 AWG 2 25 AWG 3 160 125 50 35 AWG 2 200 160 70 50 250 200 95 70 300 250 120 95 Table 4 4 Manuf...

Страница 48: ...usly make sure to make equipotential bonding between all these appliances The external protective terminal for this purpose is located on the rear panel of the machine frame figure 4 4 E pos 3 The min...

Страница 49: ...sent figure 4 4 F to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 5 of 8 mm 0 315 in the plastic hose connection part for each pump On t...

Страница 50: ...electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals...

Страница 51: ...emove the three striking color transport braces securing the vibrating machine components during the transport One brace figure 4 5 A pos 1 is located in the front part of the machine accessible after...

Страница 52: ...into operation remove the six striking color transport braces securing the vibrating machine components during the transport The three braces are placed on the left side of the machine and three brace...

Страница 53: ...reful reading of the operation manual before the machine start and following the instructions stated 6 Check of the drum rotation direction during extracting MACHINES 33 40 55 kg 80 100 125 lb LOOKING...

Страница 54: ...ean the machine cabinet to remove any traces of washing soaps 4 Soap hoppers must be cleaned at the end of each working day 5 Clean up the door gaskets to remove sediments and dirt Do not use solvents...

Страница 55: ...d this entire assembly is bolted to the bottom of the switchboard 4 The switch controlling element is inserted into the rubber bushing 3 located into the limiter 2 which is bolted to the drum front fa...

Страница 56: ...36 between the limiters 2 and the vibration switch 4 see the side view 3 Moving the holder 6 with the switch left or right direction B you will centre the switch control element to the distance axis...

Страница 57: ...nt face of the drum 2 Limiter 3 Bushing 4 Switchboard bottom 5 Vibration switch 6 Adjusting nut 7 Vibration switch holder FRONT SIDE RIGHT SIDE Figure 5 6 B Machines 80 100 120 kg 180 230 275 lb dimen...

Страница 58: ...en the loosened bolts using the torque value stated in the following tables MACHINES 33 40 55 kg 80 100 125 lb TIGHTENING MOMENTS VALUES OF BOLTS AND NUTS FOR MACHINES 33 40 55 kg 80 100 125 lb figure...

Страница 59: ...369 100 kg 230 lb 12 A 120 kg 275 lb M20x70 16 600 443 80 kg 180 lb 4 B 100 120 kg 230 275 lb M10x60 6 60 44 C 80 100 120 kg 180 230 275 lb M16x75 12 500 369 80 100kg 180 230lb M8x25 D 120 kg 275 lb...

Страница 60: ...ATION POINTS QUANTITY AND LUBRICATION PERIODS MACHINES 33 40 55 kg 80 100 125 lb LUBRICANT Use a multipurpose lithium lubricant containing high pressure additives of consistency NLGI 2 SKF LGEP 2 ESSO...

Страница 61: ...nder stress and their life service has been shortened If the belts are too loose they can be slipping on the pulley and cause a noisy operation In the case of need tighten the belts Change the belts i...

Страница 62: ...faces If all points A B C D are touching the ruler the pulleys are aligned 1 Main housing with the pulley 2 Drum 3 Drive motor 4 Ruler Figure 5 9 5 10 WATER AND STEAM FILTERS Machines are equipped wit...

Страница 63: ...the casing 2 from the door bearer 3 always by a whole turn that the groove in the casing thread 2 appears bellow the securing bolt 1 3 To make the casing turning 2 easier use the semicircle notches 4...

Страница 64: ...not been sufficient exchange the door seal 5 12 SPRING UNIT MACHINES 33 40 55 kg 80 100 125 lb Spring units figures 5 12 A pos 1 are to be adjusted in the case that you found out the suspended machine...

Страница 65: ...O case a higher value If the fuse blows again do not change it but find the cause of the failure Contact your commercial distributor for help if necessary 5 14 EARTH LEAKAGE TRIPS If the laundry is eq...

Страница 66: ...RE DURING OPERATION When the power supply has been interrupted during a washing cycle the door lock stays in a blocked position and the door cannot be opened UNBLOCKING OF THE DOOR LOCK IN CASE OF EME...

Страница 67: ...NCE MANUAL 67 Figure 6 1 A Machines 33 40 55 kg 80 100 125 lb view from above Figure 6 1 B Machines 80 100 120 kg 180 230 275 lb door lock cover 6 2 ERROR INDICATION SHOWN ON DISPLAY See User s manual...

Страница 68: ...e parts drain valve 1 way inlet valve 2 way inlet valve 3 way inlet valve steam valve door lock microswitch door lock coil fuses thermostat sensor motor contactor heating contactor heating element V b...

Страница 69: ...y For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you di...

Страница 70: ...INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAI...

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