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m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n.  Clear  the  area.    Make  sure  all  spectators  are  back  and  that  no  one  is  directly  in 

front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the wire rope under tension. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

r. The winching operation is complete once the vehicle is on stable ground and is able 

to drive under its own power. 

s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park.   

t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 

long periods of time. 

u. Disconnect the wire rope from the anchor. 

v.  Rewind the wire rope.   Make sure that  any  wire already on the drum has spooled 

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

is tight. 

w.  Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being 

drawn in. 

x. Secure the hook and hook strap. 

y. Disconnect the remote control and store in a clean, dry place. 

z. Clean and inspect connections and mounting hardware for next winching operation. 

 

WINCH ASSEMBLY AND MOUNTING 

1.  Your 9500lb winch is designed with a bolt pattern that is standard in this class 

of winch.   Many winch mounting kits are available that utilize this bolt pattern 

Содержание LV-O9500-Q

Страница 1: ...SPEED WINCH LV O9500 Q LV O9500S Q Assembly Operating Instructions...

Страница 2: ...AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 10 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 2 MAINTENANCE 1 2 TROUBLE SHOOTING 1 3 WINCH ASSEM...

Страница 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 4: ...lvanized aircraft cable designed specifically for load capacity of 9500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept t...

Страница 5: ...natch block that can double the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of th...

Страница 6: ...e spools in the under wind position with the cable entering the drum from the bottom not the top To spool correctly you should keep a slight load on the cable while pushing the remote button to draw i...

Страница 7: ...d the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as muc...

Страница 8: ...ll balanced especially after you operated the clutch test running winch can make winch in gear WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b Put on gloves to protect...

Страница 9: ...tor cool down for a few minutes and then resume the winching operation r The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power s Secure the v...

Страница 10: ...gh the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting...

Страница 11: ...and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position P...

Страница 12: ...uality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a...

Страница 13: ...o double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for...

Страница 14: ...Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old cable connected to the drum InserttheendofthenewropeandsecurethescrewM6x10 Part X0950009...

Страница 15: ...e is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If pro...

Страница 16: ...14 WINCH ASSEMBLY DRAWING LV O9500 Q...

Страница 17: ...5 34 35 33 6 5 3 2 1 4 26 25 28 29 24 22 23 20 19 18 3 5 6 30 5 32 4 3 16 17 4 31 10 8 15 21 38 37 OUT IN 13 12 10 7 8 9 11 12 13 36 14 27 39 WINCH PARTS LIST LV O9500 Q No Part Qty Description Remark...

Страница 18: ...sket 19 X0950016 1 Gear Ring 20 X0950400 1 Gear Carrier Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950...

Страница 19: ...6 27 23 21 22 24 28 29 19 18 6 5 42 40 41 10 36 37 38 39 3 16 17 4 15 14 12 11 8 5 7 9 10 13 8 12 13 4 1 2 3 6 20 3 30 5 32 4 31 34 33 OUT IN 35 43 WINCH PARTS LIST LV O9500S Q No Part Qty Description...

Страница 20: ...Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950018 1 Trust Washer 25 X0950019 1 Gear Housing 26 X09500...

Страница 21: ...24mm 22 7 6 3 10 7 577mm 160 mm 272 mm Net weight Ibs kg 69 7 31 6 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kg 12V DC 24V DC 12V DC 24V DC 0 0 50...

Страница 22: ...20 4 5593 2537 85 3 26 0 NOTES...

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