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11 

 

CAUTION

  Do  not  winch  from  an  acute  angle  as  the  wire  rope 

will  pile  up  on  one  side  of  the  drum  causing  damage  to  wire  rope 

and the winch.  Fig 3.2 

Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  

Long pulls should be done with the wire rope at a 90° angle to the 

winch/vehicle. 

 

When pulling a heavy load, place a blanket or jacket over the wire 

rope five or six feet from the hook.  In the event of a broken cable it 

will  dampen  the  snap  back.    For  additional  protection  open  the 

hood of the vehicle as shown in Fig 3.3 

 

For  pulls  over  70%  rated  line  pull,  we  recommend  the  use  of  the 

snatch block/pulley block to double line the wire rope.  Fig 3.4 

This reduces the load on the winch and the strain on the rope by up 

to 50% depending on the included angle. 

 

 

WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.    

 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the 

“CLUTCH OUT” position.  

2.  Grab  the  cable  assembly  (Part#  X0951000)  and  pull  the  cable  to  the  desired 

length, then attach to item being pulled.  

Caution: 

Always  leave  at  least  five  turns  of  cable  on  the  drum;  Review  winch 

safety warnings and precautions on page 2

3 before continuing.  

3.  Reengage the clutch by turn the clutch handle  (Part# X0950023) to the 

“CLUTCH 

IN

” position, rarely if ever the clutch is difficult to engage, you should slightly turn 

the drum by hand, and then turn the clutch. 

 

Fig 3.2 

 

Fig 3.3 

 

Fig 3.4 

     

 

Fig 3.5 

Содержание LV-O9500-Q

Страница 1: ...SPEED WINCH LV O9500 Q LV O9500S Q Assembly Operating Instructions...

Страница 2: ...AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 10 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 2 MAINTENANCE 1 2 TROUBLE SHOOTING 1 3 WINCH ASSEM...

Страница 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 4: ...lvanized aircraft cable designed specifically for load capacity of 9500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept t...

Страница 5: ...natch block that can double the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of th...

Страница 6: ...e spools in the under wind position with the cable entering the drum from the bottom not the top To spool correctly you should keep a slight load on the cable while pushing the remote button to draw i...

Страница 7: ...d the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as muc...

Страница 8: ...ll balanced especially after you operated the clutch test running winch can make winch in gear WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b Put on gloves to protect...

Страница 9: ...tor cool down for a few minutes and then resume the winching operation r The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power s Secure the v...

Страница 10: ...gh the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting...

Страница 11: ...and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position P...

Страница 12: ...uality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a...

Страница 13: ...o double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for...

Страница 14: ...Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old cable connected to the drum InserttheendofthenewropeandsecurethescrewM6x10 Part X0950009...

Страница 15: ...e is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If pro...

Страница 16: ...14 WINCH ASSEMBLY DRAWING LV O9500 Q...

Страница 17: ...5 34 35 33 6 5 3 2 1 4 26 25 28 29 24 22 23 20 19 18 3 5 6 30 5 32 4 3 16 17 4 31 10 8 15 21 38 37 OUT IN 13 12 10 7 8 9 11 12 13 36 14 27 39 WINCH PARTS LIST LV O9500 Q No Part Qty Description Remark...

Страница 18: ...sket 19 X0950016 1 Gear Ring 20 X0950400 1 Gear Carrier Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950...

Страница 19: ...6 27 23 21 22 24 28 29 19 18 6 5 42 40 41 10 36 37 38 39 3 16 17 4 15 14 12 11 8 5 7 9 10 13 8 12 13 4 1 2 3 6 20 3 30 5 32 4 31 34 33 OUT IN 35 43 WINCH PARTS LIST LV O9500S Q No Part Qty Description...

Страница 20: ...Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950018 1 Trust Washer 25 X0950019 1 Gear Housing 26 X09500...

Страница 21: ...24mm 22 7 6 3 10 7 577mm 160 mm 272 mm Net weight Ibs kg 69 7 31 6 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kg 12V DC 24V DC 12V DC 24V DC 0 0 50...

Страница 22: ...20 4 5593 2537 85 3 26 0 NOTES...

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