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ICS-7-OEM Instruction Manual 

 

02058-53-000 

Page 23 of 29

 

Issue 3          19 January 2021 

 

Mismatch Detection Settings 

 

 

 
The Safety Circuit Mismatch Detection behaviour is set by the option switch on the right-hand side 
of the Emergency Stop input terminals. The options are described below. 
 

Option

 

On

 

Off

 

Mismatch  fault  is  automatically  reset  on 
cycling  the  24V  power.  Power  must  be 
turned off for at least 10 seconds. 

Mismatch  fault  must  be  reset  by  pressing 
the Fault Reset button or by a momentary 
contact closure at the Fault Reset input 

Mismatch  detection  is  disabled,  for  use 
with single-channel systems 

Mismatch detection works normally 

Mismatch  detection  on  the  Output 
Monitor  input  is  disabled,  but  still 
operates on safety circuits 

Mismatch  detection  works  on  safety 
circuits and the Output Monitor input 

 

Pre-check Mismatch Detection and Safety Logic Plus 

 
Safety  relays  used  on  expansion  cards  are  also  monitored  for  mismatch,  so  should  any  of  these 
relays  become  stuck  a  mismatch  is  signalled.  The  Safety  Logic  Plus  interface  card  generates  a 
mismatch event during its start-up sequence, so if this expansion card is being used the pre-check 
mismatch detection must be disabled by setting Option 3 to On. Mismatch detection of the safety 
circuits is still provided in this mode. 
 
 

8.2  Clearing a Mismatch Fault Indication 

 
In  all  cases  the  fact  that  a  mismatch  fault  has  been  indicated  warns  users  that  the  safety  of  the 
system  may  be  compromised.  Site-specific  instructions  should  indicate  the  actions  to  be  taken  by 
users in such an event. 
 
If  the  auto  reset  option  has  been  selected,  the  system  may  be temporarily  cleared  by  turning  the 
power  supply  off,  waiting  for  ten  seconds,  then  turning  it  back  on  again.  In  this  case  the  system 
should be attended to by a suitably qualified technician to identify and repair the fault at the earliest 
opportunity as a fault has been identified and the system may cease to provide protection without 
further warning. 
 
If the ICS-7-OEM has been configured to permanently lock out, it can only be reset by pressing the 
Fault Reset button. This should only be undertaken by suitably qualified technicians once the fault 
has been identified and repaired as otherwise the unit will just lock out again. 
 
 

Содержание ICS-7-OEM

Страница 1: ...ICS 7 OEM Instruction Manual 02058 53 000 Issue 3 19 January 2021 LASERMET ICS 7 OEM INSTRUCTION MANUAL FAIL SAFE LASER INTERLOCK CONTROLLER...

Страница 2: ...7 OEM Illuminated Sign Control Output 14 6 3 Interlock Operator Output Contacts 15 7 Expansion Boards 20 7 1 Installing Expansion Boards 21 7 2 Use with Active Guarding 21 7 3 Expansion Board Fault Ou...

Страница 3: ...ies with the basic requirements for health and safety as provided by the following directives and standards Directives Machinery Directive 2006 42 EC June 2010 Low Voltage Directive 2014 35 EU EMC Dir...

Страница 4: ...fixing holes They must not come into contact with each other or any other moving part when in use The parts should never be subject to impact or mechanical strain Safety switches should never be defe...

Страница 5: ...mance level e Eight safety interlock outputs each rated at 4A resistive 50VDC are provided to enable the laser operate door locks or provide signals to a PLC The interlock outputs are volt free contac...

Страница 6: ...ny queries Contact details are given at the end of this manual 3 1 Differences between ICS 7 OEM and ICS 6 OEM Power supply to expansion modules is now switched on in the disarmed state allowing visua...

Страница 7: ...be wired as described in this manual using suitably rated door sensors and measures taken to minimise the effects of common cause failures in the sensors and wiring which may be connected to the unit...

Страница 8: ...sition for wiring It should be inaccessible by operators It has indicator lights on its top surface which would normally only need to be observed by installation and maintenance personnel Provision sh...

Страница 9: ...controller All dual channel inputs and outputs are wired ABBA with one channel connected A A and the other channel B B Input signals are connected on the right bottom of the controller and are indica...

Страница 10: ...satile interlock system and there are a variety of ways in which it can be used Be sure you know which configuration you require before you attempt to wire the unit If you require further assistance p...

Страница 11: ...lock switch should have two safety contacts which are closed when the door is closed Some door contacts such as Lasermet s IS MECH switches have an additional monitor contact which closes when the doo...

Страница 12: ...ls Fit a wire link across the B terminals The Mismatch Detector cannot be used and must be disabled see the Mismatch Detector section below It is usual to use low voltage 4 core flexible cable for the...

Страница 13: ...cts which open when the button is pressed 2NC Connect one safety contact which opens when the button is pressed to the A terminals of the E STOP terminal block Connect the other safety contact to the...

Страница 14: ...er is armed One of the seven normally open outputs of the ICS 7 OEM is used to illuminate the sign This output must not then be used to operate a laser interlock as well Option 2 Two way Illuminated W...

Страница 15: ...directly wired to the ICS 7 OEM Where there is any possibility of the equipment being changed or moved it is often most convenient to be able to unplug the equipment Lasermet provide a range of small...

Страница 16: ...l only work off 12VDC LS 20 and LS 200 Shutter The LS 20 and LS 200 Shutters can use the above circuit however it is recommended that the monitoring circuit shown below is included to allow the ICS 7...

Страница 17: ...t the shutter closes when the Interlock Operator contact opens Any ICS 7 OEM output used for shutters must not also be used for laser interlock control The contact is limited to 4A resistive load If y...

Страница 18: ...13849 1 and feature two interlock input channels This will require a distribution plug and socket with more connections Furthermore some lasers also include one or two laser safe contacts which can be...

Страница 19: ...ile always allowing people to enter or leave the room in the event of a power loss In order to ensure that people can always enter or leave the room in the event of an emergency it will be necessary t...

Страница 20: ...used with lasers which are potentially capable of damaging or burning through their enclosures The enclosure is lined with replaceable active detection panels If the laser burns through the panel it...

Страница 21: ...s to be seen On closing the Arm inputs the switched 24V supply is switched off momentarily to test the operation of the Active Guarding circuits then switched back on if the test succeeds NOTE This be...

Страница 22: ...ote that the use of a single channel safety contact and the disabling of the mismatch detector will reduce the achievable safety performance level of the system 8 1 Configurable Options for Safety Cir...

Страница 23: ...lus interface card generates a mismatch event during its start up sequence so if this expansion card is being used the pre check mismatch detection must be disabled by setting Option 3 to On Mismatch...

Страница 24: ...the system has been wired up For each Interlock a pair of yellow LEDs indicate that the interlock is open If the contact is not used and a wire link has been fitted the corresponding LED will not ill...

Страница 25: ...is triggered which disables the system and illuminates a red Fault light on the front panel The Mismatch Detector also monitors the internal relays of the controller and the safety proving contacts o...

Страница 26: ...illuminated in yellow This may occur if an expansion board has detected a fault or if the expansion socket is open and no termination plug has been fitted 10 Operation Once correctly wired the ICS 7 O...

Страница 27: ...s power to the shutters or the laser and may result in accessible laser beams depending on your system set up This action should only be taken when everyone is ready and the necessary safety precautio...

Страница 28: ...Weight 0 8kg Dimensions are approximate Values given as typical are average values measured across a number of samples and are not guaranteed Lasermet reserve the right to alter any specification wit...

Страница 29: ...ovide a complete system We also supply equipment and consultancy covering all aspects of laser safety Full support design and installation is available from Lasermet please contact us for any queries...

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