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Following the crimping operation, any contact material deformed between the crimp dies

which prevents the contact assembly from being fitted into the Insulator assembly should be
removed, in line with normal working practices.

Fit the crimped contact into the insulator and visually align the Retention pin holes.

Fit the Retention pin, tapered end first into the insulator/contact using either a press or a

soft hammer. Note that the Retention pin should only be used once. Re-using the Retention
pin will invalidate the IP67 rating.

Ensure that the Retention pin is visible from both sides of the assembly after fitting and is

flush/sub flush with the insulator.

10.

Screw the cable gland into the insulator, tightening to a torque of 13Nm.

11.

Finally inspect overall assembly.

Inspection hole:
Copper strands visible

Electroustic Ltd www.electroustic.co.uk +44 (0)1908 307200

Содержание EPIC POWERLOCK

Страница 1: ...1 EPIC POWERLOCK Assembly instruction for Crimp and Set screw types Electroustic Ltd www electroustic co uk 44 0 1908 307200 L44420211EN 19 10 2016...

Страница 2: ...panel type connector 2 Termination Methods EPIC POWERLOCK connectors can be terminated to cables by using one of the following methods Crimp termination Set screw termination Threaded post termination...

Страница 3: ...factory crimped joint They vary depending on the actual cable contact combination to be crimped A hexagon type crimp is recommended Across Flat Dimension Width Dimension 2 1 3 Crimp Tool Depending on...

Страница 4: ...C 240 44420336 Crimpwerkzeug Crimp Die Type Description Crimp Die Details Die Across Flat Dimension mm Die Width Dimension mm C 130 44420330 44420331 44420332 44420333 44420334 44420335 44420336 C 25...

Страница 5: ...imping 120mm cables and smaller Each crimp should be positioned centrally within the contact crimp area The crimp area is between inspection hole and end of contact If a single crimp is used the crimp...

Страница 6: ...straight within a distance of 1 metre of the crimping location This ensures that the individual cable wire strands are not distorted or displaced to each other caused by bending the cable With the cr...

Страница 7: ...pin tapered end first into the insulator contact using either a press or a soft hammer Note that the Retention pin should only be used once Re using the Retention pin will invalidate the IP67 rating 9...

Страница 8: ...torques to ensure a satisfactory termination 2 2 1 Screw Connector Components Show below are the components supplied for both line drain and line source connectors Both connector types include the fol...

Страница 9: ...ctor stranding All sleeves down to the size recommended for the cable in use should be used i e for the 50m2 cable the R120 R95 R70 and R50 sleeves should all be used The sleeves fit inside each other...

Страница 10: ...tor and visually align the Retention pin holes 7 Fit the Retention pin tapered end first into the insulator contact using either a press or a soft hammer Note that the Retention pin should only be use...

Страница 11: ...r users of fine stranded cables When using fine stranded power cables it is advisable to use the maximum number of sleeves and increase the torque setting This will protect the individual cable strand...

Страница 12: ...2 Recommended Assembly Procedure 1 Fit the contact into the front insulator and visually align the Retention pin holes 2 Fit the Retention pin tapered end first into the insulator contact using eithe...

Страница 13: ...13 U I Lapp GmbH D 70565 Stuttgart Germany www lappgroup com A company of the Lapp Group Electroustic Ltd www electroustic co uk 44 0 1908 307200...