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Raychem Devices

No: RCPS-200-20
Rev: E1
Date: August 10, 2016

Installation Procedures for D-436-XX and D-200-XX

(Miniseal™) Sealed Crimp Splices

_________________________________________
Unless otherwise specified dimensions are in millimeters. [Inches dimensions are in between brackets]
© 2007-2016 TE Connectivity Corporation. All rights reserved.

If this document is printed it becomes uncontrolled. Check for the latest revision.

Scope:
This document covers the installation procedures and inspection requirements for D-436-
XX and D-200-XX devices for making immersion-resistant crimped splices.

References:

(1) MiniSeal™ Wire Splices Selection Guide (H50279 6/79).

(2) Tyco Electronics Customer Drawings (CD), D-436-XX.

(3) Tyco Electronics Customer Drawings (CD), D-200-XX

Application Equipment and Tools:

3.1

Crimp Tools
(1) AD-1377 Crimp Tool.
(2) Manufacturer's recommended crimp tool for splices other than Tyco Electronics/

Raychem crimp splices.

3.2

Heating Tools

Products

Heating Tool

Reflector

Setting

D-436-XX

AA-400 Superheater

Solder Sleeve

700°F (370°C)

HL1910E

PR-25D-
REFLECTOR
with HL-1802E-
ADAPT-PR or
HL1802E-07616
REFLECTOR

6 on dial

(1)

HL2010E

700°F (370°C) on LCD

(1)

D-200-XX

AA-400 Superheater

Solder Sleeve

750°F (400°C)

HL1910E

PR-25D-
REFLECTOR
with HL-1802E-
ADAPT-PR or
HL1802E-07616
REFLECTOR

7 on dial

(1)

HL2010E

750°F (400°C) on LCD

(1)

D-436-XX,
D-200-XX

IR-500 or IR-550
Infrared Heater

RG-2
RG-6

N/A

Note: CV-1981 Heating Tools are suitable alternatives. See product brochure for additional details.

General Information:

4.1

Description

The parts covered by this document are designed for making immersion resistant crimped

splices in wires rated for at least 135



C. This procedure covers crimp splices for making

Содержание RAYCHEM D-200 Series

Страница 1: ...X 3 Application Equipment and Tools 3 1 Crimp Tools 1 AD 1377 Crimp Tool 2 Manufacturer s recommended crimp tool for splices other than Tyco Electronics Raychem crimp splices 3 2 Heating Tools Products Heating Tool Reflector Setting D 436 XX AA 400 Superheater Solder Sleeve 700 F 370 C HL1910E PR 25D REFLECTOR with HL 1802E ADAPT PR or HL1802E 07616 REFLECTOR 6 on dial 1 HL2010E 700 F 370 C on LCD...

Страница 2: ...supplied in three basic configurations according to the number of wires that can be spliced together These part and splice configurations are as follows 4 1 1 One Wire to One Wire In Line Splices or Two Wire Stub Splices Parts for each splice are 1 One crimp splice 2 One sealing sleeve with two integral one hole seals shown 4 1 2 Multiple Wire to One Wire In Line Splices or Multiple Wire Stub Spli...

Страница 3: ...the D 436 XX and D 200 XX series Separate procedures are provided for parts conforming to paragraphs 4 1 1 4 1 2 and 4 1 3 WARNING Follow installation instructions carefully Use adequate ventilation and avoid charring or burning during installation Charring or burning the product will produce fumes that may cause eye skin nose and throat irritation Consult Material Safety Data Sheets RAY5106 for f...

Страница 4: ...in the splicing tables to fold any conductors back fold the appropriate conductor s as shown below 5 3 One to one In line Splices and Two wire Stub Splices 5 3 1 Select proper slice components and prepare the wires as shown See 5 0 1 5 0 2 5 3 2 Splicing Procedure 1 If making an in line splice slide the sealing sleeve onto either wire For stub splices the sealing sleeve will be installed later 2 C...

Страница 5: ...llows a Use one of the heating tools listed in section 3 b Heat from one end toward the other For stub splices start at the end from which the wires exit c Continue heating until the seals melt and flow along the wire insulation and if a stub splice one seal melts and closes the end d Allow the assembly to cool undisturbed WARNING The heating tool and the assembly become hot during the installatio...

Страница 6: ... All rights reserved If this document is printed it becomes uncontrolled Check for the latest revision 5 4 2 Splicing Procedure 1 Insert one of the multiple wires through each hole of the multiple hole seal and slide the sealing sleeve back over the multiple wires as shown 2 Crimp the wires in the crimp splice as shown in the appropriate figure below Make sure that the multiple wires do not become...

Страница 7: ... the multiple wire seal melts and flows around and along the wire insulation c Move the heat toward the single wire or open end shrinking the sleeve along the way d Heat the second end until the seal melts and flows along the wire insulation or closes the open end e Allow the assembly to cool undisturbed WARNING The heating tool and the assembly become hot during the installation of the Sealing Sl...

Страница 8: ...ultiple wires coming from the other direction through the separate seal one wire per hole as shown 3 Crimp the wires in the crimp splice as shown below Make sure that the multiple wires do not become crossed between either one of the multiple hole seals and the crimp splice 4 Push the separate multiple hole seal up against the crimp splice 5 Position the sealing sleeve over the splice and over the...

Страница 9: ...isturbed WARNING The heating tool and the assembly become hot during the installation of the Sealing Sleeve To prevent burns allow tool and the assembly to cool down before handling 7 Inspect the completed sealed splice per section 6 6 Inspection 6 1 Inspection for Proper Assembly 1 The sealing sleeve must be centered over the splice area so that the melted seal overlaps the wire insulation by at ...

Страница 10: ...or the latest revision 3 The sealing sleeve must not be discolored to the point where it prevents visual inspection of the splice overheated condition 6 3 Inspection for Damage 1 The sealing sleeve must not be cut or split 2 The wire insulation must not show signs of mechanical damage or overheating such as cuts tears melting charring 7 Inspection Photos 7 1 Insufficient Heat Unacceptable Meltable...

Страница 11: ...s tears melting charring 1 These values are for reference only and may change based on other variables i e reflector type sleeve s relative distance to the reflector etc DISCLAIMER All of the above information including illustrations is believed to be reliable Users however should independently evaluate the suitability of each product for their application Tyco Electronics makes no warranties as t...

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