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Specifications are subject to change without notice.
PlayBooster 119930 Crawl Tunnel,
Offset 8"
J:\SPECS\138\13831000.P65
Parts List
Part# Description Qty.
DECK TO DECK
116580-00 Tunnel Panel Straight, Specify Color ...................... 1
119604-00 Tunnel Panel Upper, Specify Color ......................... 1
119602-00 30
o
Tunnel Flanged, Specify Color ........................... 1
119603-00 30 o Tunnel, Specify Color ......................................... 1
119273-00 Spacer, Specify Color ................................................ 8
105327-01 5" Half Clamp, Specify Color .................................. 4
113729-00 Offset Hanger Clamp, Specify Color ....................... 4
113468-00 Spacer Tube, Specify Color ...................................... 4
133047-00 Attachment Block, Specify Color ........................... 12
134034-00 Tunnel Hardware Package ..................................... 1
100171-00
3
/
8
" x 1
1
/
2
" BHCS, SST ............................................ 24
100198-00 3 /
8
" x 1 1 /
8
" BHCS w/Pin, SST ................................. 12
100327-00
3
/
8
" Standard Hex Nut, SST ..................................... 12
100353-00 3 /
8
" Flange Nut w/Pin, SST ...................................... 24
100365-00 3 /
8
" SAE Flat Washer, SST ....................................... 36
124900-00 Tenderdeck Mounting Hardware Package ......... 2
124460-00 3 /
8
" x 3 3 /
4
" BHCS w/Pin, SST .................................. 4
100196-00
3
/
8
" x
7
/
8
" BHCS w/Pin, SST ..................................... 8
100198-00 3 /
8
" x 1 1 /
8
" BHCS w/Pin, SST .................................. 8
100351-00 3 /
8
" Tee Nut, SST ........................................................ 8
100353-00
3
/
8
" Flange Nut w/Pin, SST ...................................... 12
100365-00 3 /
8
" SAE Flat Washer, SST ........................................ 8
FOR GROUND LEVEL, ADD:
105327-01 5" Half Clamp, Specify Color .................................. 2
113729-00 Offset Hanger Clamp, Specify Color ....................... 2
113464-00 Angled Panel Bracket, Specify Color ...................... 1
124947-00 Ground Level Mounting Hardware Package ..... 1
124460-00
3
/
8
" x 3
3
/
4
" BHCS w/Pin, SST .................................. 2
100195-00 3 /
8
" x 5 /
8
" BHCS w/Pin, SST ..................................... 4
100198-00 3 /
8
" x 1 1 /
8
" BHCS w/Pin, SST .................................. 8
100203-00
5
/
8
" x 2
1
/
4
" BHCS w/Pin, SST .................................. 2
100351-00 3 /
8
" Tee Nut, SST ........................................................ 8
100353-00
3
/
8
" Flange Nut w/Pin, SST ....................................... 6
100610-00 1 /
4
" x 5 /
8
" Drive Rivet, AL/SST ................................. 4
Specifications
Permalene
®
Panel: Solid color panel measures 35
5
/
8
" wide x 41" high,
color specified.
Angled Panel Brkt: Weldment comprised of .190" thick 5052 aluminum
formed angle with (2) 6061-T6 aluminum threaded
tubes 1
1 /
8
" O.D. x 1 1 /
2
" long. Finish: ProShield ® , color
specified.
Tunnel Section: Rotationally molded from U.V. stabilized linear low-
density polyethylene, color specified.
Attachment Blocks: U.V. stabilized high-density polyethylene, color speci-
fied.
Spacer Tube: Made from 6061-T6 aluminum
7
/
8
" O.D. x 1
11
/
16
".
Finish: ProShield, color specified.
Offset Hanger
Clamp Assembly: Cast aluminum. Finish: ProShield, color specified.
Fasteners: Primary fasteners shall be socketed and pinned
tamperproof in design, stainless steel (SST) per ASTM
F 879 unless otherwise indicated (see specific prod-
uct installation/specifications).
Installation Time: Approx. 2 1 /
2
man hours Deck To Deck
Approx. 3
1
/
2
man hours Deck To Ground
Min. Use Zone: 6' (1830 mm)
Weight: 93 lbs. Deck To Deck
96 lbs. Deck To Ground
Concrete: 3.7 Cu. Ft. Deck To Ground
Fall Heights: Deck Height Plus 1"
Installation Instructions
DECK MOUNT
1) Fasten tunnel sections together using
3
/
8
" x 1
1
/
8
" BHCS w/pin with
3
/
8
" SAE
flat washers and attachment blocks with 3 /
8
" standard hex nuts on standard
tunnel end. Refer to the Tunnel Assembly Detail.
2) Attach tunnel assembly to panels using spacers,
3
/
8
" x 1
1
/
2
" BHCS with
3
/
8
"
SAE flat washers and 3 /
8
" flange nuts w/pin, as shown. NOTE: Upper tun-
nel panel bolts to the higher deck and the straight tunnel panel bolts to the
lower deck. UPR PNL is inscribed in the upper tunnel panel.
3) Attach offset hanger clamp assemblies to posts at height shown. Using 5"
half clamps and
3 /
8
" x 1 1 /
8
" BHCS w/pin with 3 /
8
" tee nuts. Refer to the
Typical Offset Hanger Clamp Spec Sheet.
4) Attach tunnel assembly panels to the face of the decks using
3
/
8
" x
7
/
8
" BHCS
w/pin with 3 /
8
" SAE flat washers and 3 /
8
" flange nuts w/pin. Refer to the
Tenderdeck Detail.
5) Attach panels to offset hanger clamp assemblies using
3
/
8
" x 3
3
/
4
" BHCS w/pin,
spacer tubes and
3
/
8
" flange nuts w/pin, as shown.
6) Install protective surfacing before users are allowed to play on the structure.
GROUND LEVEL
1) Dig footings spaced as shown.
2) Fasten tunnel sections together using 3 /
8
" x 1 1 /
8
" BHCS w/pin with 3 /
8
" SAE
flat washers and attachment blocks with
3
/
8
" standard hex nuts on standard
tunnel end. Refer to the Tunnel Assembly Detail.
3) Attach tunnel assembly to panels using spacers,
3
/
8
" x 1
1
/
2
" BHCS with
3
/
8
"
SAE flat washers and 3 /
8
" flange nuts w/pin, as shown. NOTE: Upper tun-
nel panel bolts to the higher deck and the straight tunnel panel bolts to the
attachment bracket. UPR PNL is inscribed in the upper tunnel panel.
4) Attach offset hanger clamp assemblies to posts at height shown. Using 5"
half clamps and
3
/
8
" x 1
1
/
8
" BHCS w/pin with
3
/
8
" tee nuts. Refer to the
Typical Offset Hanger Clamp Spec Sheet.
5) Attach angled panel bracket to bottom of straight tunnel panel using
3
/
8
" x
5
/
8
"
BHCS w/pin and
3
/
8
" flange nuts w/pin. See Ground Level.
6) Attach tunnel assembly panel to the face of the deck using 3 /
8
" x 7 /
8
" BHCS w/pin
with
3
/
8
" SAE flat washers and
3
/
8
" flange nuts w/pin. Refer to the Tenderdeck
Detail.
7) Attach angled panel bracket with panel to offset hanger clamp assemblies
using
5
/
8
" x 2
1
/
4
" BHCS w/pin. See Ground Level.
8) Attach top of panels to offset hanger clamp assemblies using
3
/
8
" x 3
3
/
4
" BHCS
w/pin, spacer tubes and
3
/
8
" flange nuts w/pin. See Ground Level.
9) Install 1 /
4
" x 5 /
8
" drive rivets in all 5" half clamps. Refer to the Typical Offset
Hanger Clamp Spec Sheet.
10) With posts plumb pour concrete footings. Allow concrete footings to cure a
minimum of 72 hours before users are allowed to play on the structure.
11) Install protective surfacing before users are allowed to play on the structure.
Eco #51078 Document #13831000 replaces #13671000. Added ground level option.
R