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25

Section 4 Maintenance and Lubrication

7/14/08

ZRP44 & ZRP52 Zero Turning Radius Mowers    356-117M

Land Pride

Table of Contents

Hour Meter

Refer to Figure 4-2
To recognize when your machine needs servicing, check
the hour meter and the maintenance schedule. The hour
meter shows the number of hours the engine has run and
the maintenance schedule lists the service intervals.

Lubrication

1.

Grease the front gauge wheel bearings per the
Maintenance Schedule. Use SAE multi-purpose
grease.

2.

Grease the four deck lift pivots, located to the side of
the operator’s foot rest per the Maintenance
Schedule. Use SAE multi-purpose grease.

3.

Grease the deck idler per the Maintenance Schedule.
Use SAE multi-purpose grease.

4.

Grease the pump idler per the Maintenance
Schedule. Use SAE multi-purpose grease.

5.

Grease the two deck pusher arm pivots per the
Maintenance Schedule. Use SAE multi-purpose
grease.

Electrical System

Refer to Figure 4-2

The electrical system is 12 volt, negative ground with the
battery located under the seat. Recommended battery is a
maintenance-free garden mower BCI group U1R with 225
or better cranking AMP rating. Otherwise, follow battery
manufacturer’s maintenance, safety, storing and charging
specifications.

.

Battery and Hour Meter

Figure 4-2

!

WARNING!

Shorts caused by battery terminals or metal tools touching
metal tractor components can cause sparks. Sparks can cause a
battery gas explosion which will result in personal injury.
Prevent the battery terminals from touching any metal tractor
parts when removing or installing the battery. Do not allow
metal tools to short between the battery terminals and metal
tractor parts.

!

WARNING!

Avoid skin contact with battery acid. Always wear eye
protection when checking the battery, acid can cause serious
injury to skin and eyes. If contact occurs, flush area with clean
water and call physician immediately. Acid will also damage
clothing. Do not allow open flame near the battery when
charging. Hydrogen gas forms inside the battery. This gas is
both toxic and flammable and may cause an explosion if
exposed to flame. Always remove the negative ground first and
replace it last. Do not overfill battery. Electrolyte may overflow
and damage paint, wiring or structure. When cleaning the
battery, use soap and water. Be careful not to get soap and
water into the battery. Use soda mixed in water to clean
corrosion off the terminals.

!

WARNING!

Incorrect battery cable routing can cause damage to the tractor
and battery cables. This can cause sparks which can cause a
battery gas explosion which will result in personal injury.
Always disconnect the negative (black) battery cable before
disconnecting the positive (red) cable.
Always connect the positive (red) battery cable before
connecting the negative (black) cable.

Common circuit failures are usually caused by shorting,
corroded or dirty terminals, loose connections, defective
wire insulation or broken wires. Switches, solenoids and
ignition components may also fail, causing a shorted or
open circuit.

The electrical system is protected by fuses located on the
right fuel tank instrument panel. The fuses are as follows:

Main - 20 Amp, blade type

Clutch/Aux. - 10 Amp, blade type

Seat/Neutral - Kawasaki engine = 5 Amp, blade type

Honda engine = 10 Amp, blade type

Before attempting any failure diagnosis of the electrical
system, use a test light or voltmeter to check the battery
voltage. If the battery voltage is satisfactory, check the
cleanliness and tightness of the terminals and ground
connections. A general understanding of electrical
servicing and use of basic test equipment is necessary for
troubleshooting and repair.

Major overhaul or repair of the starting motor or alternator
should be performed by trained technicians only.

NOTE: The mower is shipped with negative ground
cable disconnected from the battery. The battery
should be charged slowly 5 to 6 hours before
connecting the ground cable to the battery and
operating the mower.

Battery

21055

Hour Meter

Negative

Connection

Содержание Razor Pro ZRP44

Страница 1: ...d the Operator s Manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Contents...

Страница 2: ...ety Start Interlock System 10 Engine Starting 10 Moving Mower with Stalled Engine 11 Driving the Mower 11 Steering 11 Controlling the Speed 11 To Stop or decrease speed 11 To Increase Speed 11 Operati...

Страница 3: ...e components that for functional purposes cannot be guarded Indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are expos...

Страница 4: ...ore operation Safety at All Times Thoroughly read and understand the instructions given in this manual before operation Refer to the Safety Label section read all instructions noted on them Operator s...

Страница 5: ...otective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a fe...

Страница 6: ...7 14 08 Land Pride Table of Contents 838 303C Danger Battery Beneath Seat 21043 838 305C Warning Rollover Hazard Beneath Bumper on Back of Frame 21042 21043 838 306C Warning Do not operate without de...

Страница 7: ...Zero Turning Radius Mowers 356 117M Land Pride Table of Contents 838 310C Warning General 21041 838 308C Warning Rotating Blade Hazard Both Sides 21043 838 399C Warning Fuel Imbedded in Fuel Tank 210...

Страница 8: ...a true zero turn mower When mowing alongside a building or landscaping the Razor Pro turns within its own width allowing you to turn away and not hit anything with the rear end Also the steering lever...

Страница 9: ...e 26 The seat platform is hinged at the front To raise it release seat platform latch and tilt the seat platform up and forward The seat platform catch will prevent it from going all the way over 2 Mo...

Страница 10: ...rake position out and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage Razor Pro Controls Figure 2 1 1 Ignition Switch 2 Throttle Lev...

Страница 11: ...rating and the control levers are in the park brake position out Figure 2 5 Control Levers Figure 2 4 The Parking Brakes are applied by moving the control levers from the Neutral Position Figure 2 4 t...

Страница 12: ...seat and either the blade engagement switch is up or the control levers are in neutral position 6 Check the function of the seat switch If the engine fails to stop when the blade engagement switch is...

Страница 13: ...Rapid movement of the control levers in either direction could result in a reaction of the mower that can cause serious injury Steering Refer to Figure 2 8 on page 12 After starting engine engage the...

Страница 14: ...the throttle is set at full rpm This gives maximum power to the drive wheels and deck when needed Use the control levers to control ground speed rather than engine rpm WARNING Do not operate the equip...

Страница 15: ...using the choke is usually not necessary With the engine at half throttle reach forward and bring both steering levers equally together in the neutral position just in front of you It s now time to t...

Страница 16: ...and dirt especially in the area of oil fuel and engine combustion air minute dust particles are abrasive to close tolerance engine and hydraulic assemblies Some repairs require the assistance of a tra...

Страница 17: ...orten the steering control linkage until the wheel s come to a stop Repeat for the opposite side if necessary 6 When both wheels remain in neutral tighten the jam nuts to lock the turnbuckle in place...

Страница 18: ...3 5 The control levers may be adjusted vertically and pivoted forward or backward for operator comfort Adjust the control levers vertically by removing the capscrews flat washers and locknuts that at...

Страница 19: ...resistance from the brakes at this point 5 Refer to Figure 3 8 Move the control lever to where it is just inside 1 8 the park brake slot Control Lever Position Figure 3 8 Control Lever Position Figure...

Страница 20: ...operate Hydro Drive Belt Adjustment Refer to Figure 3 12 The pump drive belt tension remains constant by means of a tension idler and spring There is no tension adjustment of this belt Figure 3 12 Dec...

Страница 21: ...perly inflated before starting to level deck 2 Park the unit on a flat surface 3 Refer to Figure 3 15 Raise deck and place 3 of blocking under all 4 corners of the deck This will set the cutting heigh...

Страница 22: ...indicator so that the foot pedal is free Deck Level Adjustment Foot Pedal Figure 3 19 8 Start the leveling process on the left front of the mower 9 Refer to Figure 3 20 Set the amount of threads prot...

Страница 23: ...able from 1 1 2 to 4 1 2 in 1 4 increments The holes in the height adjusting bar are spaced at 1 2 intervals By turning the height adjusting stop around 1 4 increments can be attained due to the 1 4 p...

Страница 24: ...ain Plug 5 Battery 6 Fuel Tanks 7 Hydraulic Oil Reservoir 8 Deck Pusher Arms Zerks 2 9 Hydraulic Oil Filter 10 Gauge Wheel Bearing Zerks 2 11 Engine Oil Filter 12 Deck Height Pivot Zerks 4 13 Park Bra...

Страница 25: ...Engine Owner s Manual Maintenance Schedule Service at Intervals Indi cated Weekly or every 50 Hours Monthly or every 100 Hours Annually or every 500 Hours Verify Safety Start Interlock System Daily Vi...

Страница 26: ...he problem as quickly as possible is the best insurance WARNING Keep your machine clean and remove any deposits of trash and clippings which can cause engine fires and hydraulic overheating as well as...

Страница 27: ...ge clothing Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remo...

Страница 28: ...nd forward about its hinged front A seat platform catch will prevent the seat from going all the way over Release the seat platform catch if more room under the seat is needed and pivot the seat furth...

Страница 29: ...gure 4 7 DANGER Observe usual fuel handling precautions do not smoke while refueling do not fill tank with engine running or while engine is hot Clean up any gasoline spills Allow engine to cool befor...

Страница 30: ...e engine Fuel Shut Off Valve Figure 4 7 Draining the fuel tank 1 Park the unit on a flat surface Stop the engine and remove the ignition key Make sure blade engagement switch is in the down OFF positi...

Страница 31: ...e failures can be attributed to improper air cleaner servicing Ingested dust and dirt will cause cylinder piston and bearing damage in a few hours Dusted engines will result from 1 Over servicing the...

Страница 32: ...disbelieve the need for more expensive air filter elements used on gasoline engines may cause some individuals to opt for a less expensive part The filter element must be sufficient size and construc...

Страница 33: ...as follows 1 Park the unit on a flat surface Stop the engine and remove the ignition key Make sure blade engagement switch is in the down OFF position Place control levers in the park brake position D...

Страница 34: ...the down Off position place control levers in park position and turn engine off Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strik...

Страница 35: ...from crankcase while engine is still warm 3 Refill with fresh oil of proper viscosity 4 Drain fuel tank and run the engine until it stops from lack of fuel Gasoline evaporates if left in carburetor f...

Страница 36: ...eel fan with oil cooler ZRP44 ZRP52 Razor Pro Riding Mowers General Specifications ZRP44 ZRP52 Width of Cut 44 52 Trim Capacity left side 5 1 2 6 Overall width 49 2 57 2 Tire to tire width 44 53 Heigh...

Страница 37: ...ded vinyl seat with armrests and fore and aft adjustment Optional deluxe cushion seat Mainframe Construction 1 1 2 x 2 x 1 8 rectangular steel tubing Drive Motor Mount 179 welded steel Caster Wheels M...

Страница 38: ...nimum Cutting height 1 1 2 to 4 1 2 Range in 1 4 increments to cut any type of turf grass Tires Wide tires offer excellent ground flotation Heavy wheel forks take abuse High blade tip speed 44 16 100...

Страница 39: ...Switch Left Right tank valve Open shut off valves on bottom of tanks by turning counter clockwise See Figure 4 7 on page 28 Engine Runs with continuous misfiring or engine runs unevenly or erratically...

Страница 40: ...neutral Steering linkage needs adjustment Adjust linkage Mower circles or veers in one direction Steering linkage needs adjustment Adjust linkage Wheel motors faulty See your dealer Hydraulic pump fau...

Страница 41: ...265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 185 640 475 90...

Страница 42: ...40 Section 8 Appendix ZRP44 ZRP52 Zero Turning Radius Mowers 356 117M 7 14 08 Land Pride Table of Contents NOTES...

Страница 43: ...serves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship This Warranty does not apply to any part or product which in Land Pride s judgmen...

Страница 44: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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