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Section 6 Maintenance

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

30

Table of Contents

7.

Remove belt by rolling it off over the drive pulley and
then lifting it up off the driven pulley.

8.

Reinstall new belt by placing it over the driven pulley
and then rolling it over the drive pulley.

9.

Re-tension power steering belt and tighten take-up
bolt.

10. Reinstall belt cover and fasteners.
11. Reconnect battery negative cable.
12. Remove blocks securing cargo box up and lower

cargo box.

Engine Air Filter

Refer to Figure 6-8

A specially designed high density paper filter element
surrounded by an oil filled foam precleaner filter element
cleans the air supplied to the engine. Protect your engine
by ordering only genuine Land Pride parts when replacing
the air filter elements.

Air Filter Maintenance Schedule

•

Check air filter daily before starting engine for dirt and
debri buildup. Also check daily for loose and damaged
filter components. Tighten loose components and
replace damaged components.

•

Service precleaner foam element ever 25 hours of
operation. Service more often when operating in
extremely dusty or dirty conditions.

•

Service paper element every 100 hours of operation.
Service more often when operating in extremely dusty
or dirty conditions.

Air Filter Replacement Parts

Order genuine Land Pride parts when replacing the
precleaner element.

Description

Part No.

Precleaner Element (61 mm deep) . . . . 24-083-02-S
Paper Element (65 mm deep) . . . . . . . . . 47-083-03-S

Precleaner Foam Element

Refer to Figure 6-8 and Figure 6-9

1.

Prepare vehicle for maintenance as outlined in steps
1-6 on page 24.

2.

Safely secure the seat console in the raised position.

3.

Loosen air cleaner cover knob and remove cover.

4.

Remove outside precleaner element from the paper
element.

5.

Wash precleaner element with warm water and
detergent. Rinse thoroughly to remove all traces of
detergent. Do not wring precleaner. Squeeze
excess water out and allow time to air dry.

NOTE: Do not operate engine with a damaged air filter
or without the air filter elements installed. Dirt will
enter the engine and cause a dust ingested engine
failure.

6.

Saturate precleaner with new engine oil and gently
squeeze all excess oil out.

7.

Inspect precleaner element for holes and tears before
reinstalling it. Replace element if damaged.

8.

Reinstall precleaner element over the paper element
being careful not to damage the elements.

9.

Reinstall air cleaner cover and secure with cover
retaining knob.

Figure 6-8

Figure 6-9

Figure 6-10

Air Cover Knob

Air Cleaner Cover

21368

21369

Element Cover

Wing Nut

Element

Cover

Paper Element

Behind Precleaner

Precleaner Foam

Element

21370

Rubber Seal On

Air Cleaner Stud

Air Cleaner

Base

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Содержание 22081

Страница 1: ...entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Table of Contents 720 132M 7 01 05 Gondo Operator s Manual For Serial Numbers 407616 407618 409626 and 421461 4400EX Heavy Duty Off Road Utility Vehicle 22081 22076 ...

Страница 2: ...ng Instructions 14 Operator Responsibilities 14 Pre Start Check List 14 General Operation 14 Starting the Engine 14 Dashboard Switches and Instruments 14 Foot Operated Controls 15 Hand Operated Controls 16 Engine Hood Release 16 Fuel Indicator 17 Steering 17 Seat Belts 17 Driving Conditions 18 Towing the Gondo 19 Towing Without a Trailer 19 Towing Loaded on a Trailer 19 Traveling Tips From the Tra...

Страница 3: ... downloaded free of charge from our website at www landpride com or printed from the Land Pride Service Support Center by your dealer Terminology Right hand and left hand as used in this manual are determined by facing the direction the vehicle will travel while in use unless otherwise stated Definitions The following terms are used throughout this manual Application Models Covered 4400EX Getting ...

Страница 4: ... and in all kinds of weather Owner Assistance The safety video should be viewed by the owner and the Warranty Registration card should be filled out by the dealer at the time of purchase The owner should also receive a copy of the safety video upon purchasing the vehicle as well as have participated in a short drivers training course with the dealer This information is necessary to provide you wit...

Страница 5: ...zardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT Read and understand a...

Страница 6: ...arts Make sure parts are in good condition and installed properly Remove build up of grease oil or debris Remove all tools and unused parts from the Gondo before operation Wear Protective Equipment Wear protective clothing and equipment Wear clothing and equipment appropriate for the job Avoid loose fitting clothing Because prolonged exposure to loud noise can cause hearing impairment or hearing l...

Страница 7: ...loosely Hanging clothing long hair jewelry etc can catch in the tires and other rotating objects Keep hands feet long hair clothing and jewelry away from moving parts and obvious pinch points to avoid getting caught Some conditions may warrant extra safety gear to be worn such as safety helmets and or goggles Keep hands arms feet and all bodily appendages safely inside the confines of the vehicle ...

Страница 8: ...loading Always park on level ground stop engine set park brake and remove ignition key before leaving the vehicle Chock tires if condition warrants Use extreme caution when cresting hills or when visibility is limited Proceed slowly until you are sure trail conditions immediately ahead are safe Keep front wheels straight when cresting hills or going over bumps Do not stop start suddenly or over ac...

Страница 9: ... or replace hydraulic leaks and damaged hoses immediately 21435 Safety Decals 1 Your Gondo Heavy Duty Utility Vehicle comes equipped with all safety decals in place They were designed to help you safely operate this vehicle and to serve as a reminder to keep safety uppermost in your mind Read and follow decal directions 2 Keep all safety decals clean and legible 3 Replace all damaged or missing de...

Страница 10: ...afety Information 4400EX Heavy Duty Off Road Utility Vehicle 720 132M 7 01 05 8 Table of Contents 838 629C Warning Pinch Point or Crushing Hazard 838 492C Caution Maximum Power Source 21440 21443a 21443a 21443b 21443a 21458 ...

Страница 11: ... Important Safety Information 4400EX Heavy Duty Off Road Utility Vehicle 720 132M Table of Contents 838 489C Warning Rollover Hazard 838 491C Warning Improper Use 21439 21439 838 486C Warning General Utility Vehicle 21439 ...

Страница 12: ...icle 720 132M 7 01 05 10 Table of Contents 838 628C Warning Load Rating and Trailer Towing Information 22063 838 490C Caution Stop Engine 21438 22063 838 667C Caution Rear Visibility Restricted When dumping Warning Label Included with Seat Warning Check Seat mounting 20971 21345 ...

Страница 13: ...mation 4400EX Heavy Duty Off Road Utility Vehicle 720 132M Table of Contents 838 444C Danger Muffler hot 21436 22080 838 508C Warning Before Filling Tank with Gasoline 838 688C Warning Machine Rollover Location Right Hand Inside ROPS post 22445 ...

Страница 14: ... place ___Check headlights to make sure they are working and are properly mounted Each vehicle must undergo a Pre Delivery Inspection by the Dealer Listed below is an example of the checklist that is included with the Warranty Registration that is to be submitted to Land Pride upon Retail Sale The Pre Delivery Certificate and Warranty Registration must be submitted to Land Pride in order to activa...

Страница 15: ...icle controls have been explained ___Fuel transportation and storage procedures have been explained ___Fluid fill and lubrication points have been located and explained to the customer ___Customer has completed the driving course ___Information on the safety decals have been reviewed with the customer Customer Acceptance List Customer initials required where accepted as successfully completed ___C...

Страница 16: ...ication is a safety violation and could result in voiding the warranty General Operation Starting the Engine Follow starting procedures displayed at the gearshift lever and as noted below Section 4 Operating Instructions DANGER Avoid injury or death from entanglement in the rotating components and pinch points All shields must be in place and secure when operating Keep all persons away from rotati...

Страница 17: ...vel and add if low See your authorized Land Pride dealer if oil level shows full on 1 2 3 4 21438 5 8 21342 6 7 the dipstick and oil light stays on after the engine is running 8 Power Plug Outlet 12 volt accessories such as a cell phone or light can be connected to this outlet Foot Operated Controls Refer to Figure 4 2 9 Accelerator Pedal Changes engine rpm and vehicle ground speed Press down on t...

Страница 18: ...and brake pedal before coming to a complete stop Hand Operated Controls Refer to Figure 4 3 12 Park Brake Lever The park brake lever is located on the floor board right of the operator and should be set at all times the vehicle is not in operation Push the lever forward to the horizontal position to set the brake Release the brake by pulling back on the lever to the vertical position Do not drive ...

Страница 19: ...g up as it has a different feel than normal front wheel steered vehicles 21346 Power Steering Hydraulic Cylinder Center Swivel Yoke 20 Pivot Point WARNING Lap belts should fit snugly and as low around the hips as possible Wearing seat belts high around the waist greatly increases the chances of that person being injured in a dangerous situation WARNING Never use a lap belt for more than one person...

Страница 20: ...mber slick surfaces require more time to slow down make turns and stops Uneven Terrain The Gondo s center articulating steering enables the four driving wheels to maintain contact in various uneven terrain situations Because of this the vehicle is capable of maneuvering over rough surfaces up and down steep inclines Avoid operating on excessively steep hills and especially on hills that are steepe...

Страница 21: ...istance to retrieve it from an area where a trailer won t go IMPORTANT Do not tow the Gondo at speeds over 5 mph Higher speeds may result in loss of control and damage to the Gondo vehicle towing the Gondo and personnel Towing Without a Trailer The following precautions should be followed when towing the Gondo behind a tractor or another vehicle Approved tow chain or rope must be securely attached...

Страница 22: ...gear and clothing to cover all contingencies It doesn t have to snow for you to fall victim to hypothermia or exposure Take or wear appropriate eye and head protection gloves boots a long sleeve shirt long pants a jacket rain gear dry socks and a full change of dry clothing 2 Plan your gear and gear up for the best and worst of environmental conditions 3 Pack a first aid kit sunblocker lip balm wa...

Страница 23: ...erous situation If you are on level ground always look behind you and back up slowly If you find yourself having to back down a hill apply the brakes very lightly Hard braking can cause total loss of control and a rollover situation Try to back straight down the hill without turning Turning in this situation can also cause a rollover 9 Whenever possible park your vehicle on a level surface with th...

Страница 24: ...hains in the notched brackets at the desired opening length Press down on the tailgate release lever to open the gate Drive forward while raising the cargo box to discharge bulk material out the back See note below Tailgate Secured Shut Figure 5 1 NOTE Do not raise cargo box any higher than necessary while discharging bulk material out the back Raising cargo box too high will cause material to spi...

Страница 25: ...r Land Pride Gondo a very functional and useful vehicle See your nearest Land Pride Dealer for all accessories available Accessories available are Grab light Rear receiver type hitch Hydraulic bed lift Certified ROPS with seat belts if not originally equipped with ROPS Cab enclosure with soft doors and windshield wiper Front snow blade Log skidder Cold weather engine kit Prevents carburetor icing ...

Страница 26: ...gnaling a problem Visually inspect the vehicle for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is the best insurance Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Land Pride dealer when assistanc...

Страница 27: ...icle securely with jack stands before working under and around the vehicle Tire Inflation Chart Tire Inflation PSI Front Tires 15 Rear Tires 20 IMPORTANT Use a hydraulic jack floor jack or scissor type jack to lift vehicle Do not use a handyman jack or bumper jack and don t jack against the bumper body differential case axles or hydraulic lines 6 Work may now be performed on the vehicle Be sure to...

Страница 28: ...nnect positive red battery cable to the positive post before reconnecting negative black cable to the negative post WARNING Acid can cause serious injury to skin and eyes Avoid skin contact with battery acid and always wear eye protection when checking the battery Flush area with clean water and call a physician immediately Acid will also damage clothing WARNING Sparks can cause a battery gas expl...

Страница 29: ...tainer and slow loss of static charge When practical remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or containe...

Страница 30: ... Prepare vehicle for maintenance as outlined in steps 1 6 on page 24 2 Follow all Fuel Safety Cautions Warnings and Dangers 3 Remove fuel cap and siphon fuel through the fuel fill opening with a siphon pump into an approved gas container Make sure the container is capable of holding all the gas Do not dump fuel on the ground IMPORTANT Never use methanol gasoline containing methanol and or gasohol ...

Страница 31: ...te failure Trim ravelings with a sharp knife Inspect belt pulley grooves and flanges for wear A new belt or one in good condition should never run against bottom of pulley groove Replace pulley when this is the case otherwise belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belt...

Страница 32: ... dusty or dirty conditions Air Filter Replacement Parts Order genuine Land Pride parts when replacing the precleaner element Description Part No Precleaner Element 61 mm deep 24 083 02 S Paper Element 65 mm deep 47 083 03 S Precleaner Foam Element Refer to Figure 6 8 and Figure 6 9 1 Prepare vehicle for maintenance as outlined in steps 1 6 on page 24 2 Safely secure the seat console in the raised ...

Страница 33: ...a sealed packaged 11 Reinstall paper element precleaner element cover element cover nut and air cleaner cover Secure cover with cover retaining knob Spark Arrester DANGER The spark arrester does not stop all fire emitting sparks from escaping the muffler Use extreme caution when driving through dry grass brush and other fire hazard materials Never stop or park the vehicle over combustible material...

Страница 34: ...e Operation Daily Every 25 Hrs Every 100 Hrs Every 6 Mos As Noted Every Season Refer to Page Check Engine Oil level X 33 Check Hydraulic Fluid Level 1 X 37 Check Tire Pressure X 25 Check for Fluid Leaks X Inspect All Nuts and Bolts for Tightness X 24 Check and Clean Area Around Air Intake X 30 Grease Zerk Fittings for rotating surfaces 1 place X 38 Service Air Cleaner Pre cleaner Foam Element 2 X ...

Страница 35: ...ator s Manual provides additional information necessary to keep the engine in top operating condition Follow all maintenance procedures provided in the Engine Operator s Manual Engine Oil Maintenance Schedule Check oil level daily before starting engine Make first oil change after the first month of operation or at 20 hours of operation whichever comes first Make all subsequent oil changes every 6...

Страница 36: ...th the open end up Pour new engine oil in through the threaded center hole until oil reaches the bottom of the threads Allow one or two minutes for the oil to be absorbed by the filter material 8 Coat new filter O ring with clean engine oil and install filter to engine filter base 9 Hand tighten oil filter until O ring seats Finish tightening by turning in the filter an additional 2 3 to 1 turn 10...

Страница 37: ... to ensure long life of the differentials It is extremely important to use proper type and weight of oil Also it is important to check and change oil as outlined in the maintenance schedule below Differential Maintenance Schedule Check case housing for damage and possible oil leakage after each use Check gear lube level every 6 months or every 100 hours whichever comes first Change gear lube every...

Страница 38: ...ecked cold or after several hours of operation 3 Clean around the dipstick before removing it to keep dirt and debris out of the transmission 4 Remove dipstick and wipe clean 5 Fully insert dipstick and remove Oil hot or cold should be at the H mark on the dipstick but not over 6 If oil level on dipstick is low fill at the dipstick opening with recommended oil Repeat steps 3 4 5 and 6 until oil le...

Страница 39: ...sure can penetrate skin Wear protective gloves and safety glasses or goggles when working with hydraulic systems use a piece of cardboard or wood rather than hands when searching for hydraulic leaks If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result The hydraulic fluid operates the power steering cargo lift and hydraulic...

Страница 40: ...nt is emerging through the seals Front Drive Line U Joint Figure 7 12 Rear Drive Line U Joint Figure7 13 100 hrs 22078 21356 Pillow Block Bearing Refer to Figure 7 14 The Pillow block bearing is located along side the left side of the engine below the fuel filter Grease every 100 hours of operation Type of Grease Multipurpose Quantity 3 or 4 pumps of the grease gun Stop adding grease if lubricant ...

Страница 41: ...l additives containing methanol or ethanol NOTE Gasoline evaporates if left in carburetor for long periods forming gum and varnish deposits in the carburetor These deposits will cause engine flooding and loss of power 8 Clean dirt and chaff from cylinders and fins blower housing and muffler 9 Check oil fill cap and fuel tank cap to make certain they are securely in place Vehicle Storage Preparatio...

Страница 42: ...materials needed to repair the vehicle body All tools paint and materials should be purchased locally 8 Polish to a high luster or as required to match surrounding material 9 Wipe clean with soft clean cloth any dirt on cloth will mar surface Scratch Required Tools and Materials See note to left 1 000 rpm buffing tool DeWalt 849 Meguiars buffing compound 8432 Meguiars polish 8232 optional Meguiars...

Страница 43: ...rials See note on page 39 1 000 rpm buffing tool DeWalt 849 Evercoat Body Filler Easy Sand Sanding Pad DuPont Full Thane Primer 421 15 DuPont 3939 Cleaner DuPont Sealer 42470 DuPont Chroma Base Clear Coat Paint System HVLP Paint Sprayer Steps to Repair 1 Sand damaged area with 500 grit paper to remove raised edges and to create abraded surface for proper adhesion 2 Fill damaged area with Evercoat ...

Страница 44: ...y 300 cca Maximum Towing Capacity 2500 lbs Spark Arrestor Standard Wheel Base 68 Headlights Standard Tread Center Front 43 Tail Lights Standard Tread Center Rear 43 Fuel Capacity 8 gallons Width at front tires 56 Fuel Type Unleaded fuel with 87 min octane Methanol fuel not allowed Width at rear tires 56 Front Rear Differential Oil Capacity and Type 2 US qts S A E 80 90wt GL 5 Gear Lube Inside Turn...

Страница 45: ...tivity Hydraulic Dumping Cargo Bed For Maximum Productivity Lever Activated Hydraulic Outlets For powered cargo dump and front blade lift 2200lb Total Payload Capacity For high productive cargo gear hauling passenger transport capabilities Eight gallon Fuel Tank For extended operating range in off road conditions 56 Wheel Stance For Excellent Stability High Ground Clearance 13 5 Under Floorboard E...

Страница 46: ... fluid to the master cylinder Brake line is broken Replace brake line Brake line has air in it Bleed brake line and add brake fluid Master cylinder is defective Replace master cylinder Electrical system does not work Electrical fuse is blown or missing Replace electrical fuse Battery connections are loose or corroded Clean and tighten battery connections Battery is worn out or defective Replace ba...

Страница 47: ...e plugged Allow engine to cool Clean cooling fins with high pressure air Engine oil level is low Add specified engine oil Carburetor air intake tube is plugged Clean air intake tube Air cleaning element is plugged or missing Replace or clean air cleaner with air Engine runs unevenly Electrical connections are loose Reattach electrical connections Engine cooling fins are plugged Allow engine to coo...

Страница 48: ...jumps out of gear With gear shift in neutral adjust shifter link at transmission to be in neutral position Park brake doesn t work Park brake cable is broken Replace park brake cable Park brake cable is jammed with debris Clean debris from park brake cable Park brake is out of adjustment Adjust knob on end of park brake lever clockwise to tighten brake tension and counterclockwise to loosen brake ...

Страница 49: ... switch Steering does not track correctly Improper tire inflation Inflate all tires to correct tire pressure Hydraulic steering cylinder is not operating properly Inspect thoroughly and replace or tighten malfunctioning components Steering play is excessive Worn mounting bushings at hydraulic cylinder connecting pins Inspect and replace all worn bushing and connecting pins Malfunctioning steering ...

Страница 50: ... 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900 665 7 8 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1 12 370 275 955 705 1350 995 M30 X 3 5 960 705 1510 1120 2100 1550 1 1 8 7 480...

Страница 51: ... pre delivered by an authorized Land Pride Utility Vehicle dealer 4 Limitations This warranty shall not apply to or include any of the following a Repair or replacement required as result of I accident II misuse or neglect III lack of reasonable and proper maintenance IV repairs improperly performed or replacements improperly installed V use of replacement parts or accessories not conforming to La...

Страница 52: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com ...

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