STAS STAS M Instructions For Use Manual Download

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INSTRUCTIONS FOR USE

Summary of Contents for STAS M

Page 2: ...rake wear 19 3 5 Brake synchronisation 19 3 6 Brake plate 19 3 7 Drum brake 20 3 8 Disc brake 20 3 9 Parking brake spring brake cylinders 20 3 10 Emergency brake 21 4 Suspension 21 4 1 General 21 4 2...

Page 3: ...s 52 2 Maintenance schedule trailer bodywork 52 3 Maintenance schedule tipping mechanism 52 4 Maintenance schedule roof sheet type Cramaro 53 5 Maintenance schedule hinged rear under run bar option 53...

Page 4: ...er at the time of delivery Please apply them correctly Please study these instructions and accompanying documentation carefully prior to including the trailer in your trailer fleet Please ensure the d...

Page 5: ...hould never be left loose and must always be done up It should preferably be of an eye catching colour and be fluorescent which will also offer additional visual safety 2 3 Gloves The operator of the...

Page 6: ...o more than 65 C only neutral cleaning substances should be used This pictogram indicates a slippery surface as a result of spilt oil The hydraulic cylinder is moved by forcing oil into the cylinder b...

Page 7: ...s serve as a reminder in order to guarantee correct use of the trailer There are pictograms containing information on tyre pressure tightening torques for wheel nuts the maximum hydraulic system press...

Page 8: ...rt consists of a tipping body front cylinder multi stage single acting cylinder rear pin hinges The tipping body has a certain shape depending on the intended use The tipping body is provided with doo...

Page 9: ...ydraulic system that is assembled on the towing vehicle or a hydraulic set mounted on the trailer A single line system is used as standard Here there is one pipe between the hydraulic set on lorry or...

Page 10: ...iler identification number is stamped in the chassis to the right at the bottom Figure 5 1 a Position identification information with symmetrically assembled axles Figure 5 1 b Position identification...

Page 11: ...y trailer combination it is essential to respect the correct coupling height The guiding value for the coupling height is stated on the sticker which is attached to the trailer Figure 1 b Sticker coup...

Page 12: ...ype with two landing legs Figure 2 1 b Aluminium type with one landing leg All versions of landing legs are fitted with a rolling base which is able to absorb limited forward movement as a result of l...

Page 13: ...te is just below the fifth wheel of the lorry The landing legs are now in the correct position for the trailer to be coupled Do not forget to return the landing legs to their highest position once the...

Page 14: ...in out of the other landing leg with the type with 2 supporting legs also position this as high as possible using the lever on the base of the landing leg and reposition the locking pin Ensure the loc...

Page 15: ...ressure to be regulated up to air tank pressure For pressure regulation the current setting is transmitted to the trailer modulator and is then regulated depending upon the load In order to adapt the...

Page 16: ...e monitored by the trailer modulator and transmitted to the towing vehicle Two outputs can be used for controlling additional systems on a trailer The function per output of these systems may be progr...

Page 17: ...h when the pressure rises above 4 5 bar Two different sequences of warning signals can be set Sequence 1 Example A once the ignition has been switched on the warning light illuminates and goes out aft...

Page 18: ...ched back to the command pressure for a short time and the system checks via the integrated pressure sensors to see whether pneumatic pressure is present If there is no pneumatic pressure the EBS brak...

Page 19: ...various definitions relating to a vehicle rolling over A vehicle may roll over if the critical lateral acceleration is less than the maximum friction between the tyres and the road The critical latera...

Page 20: ...icator requires an electrical supply It will therefore only function when the Trailer EBS is electrically connected and is not tamper proof Service signal This function may be activated using diagnost...

Page 21: ...f 4 5 volts is measured in the wear input and warning phase 2 is activated During the second warning phase the ABS warning light flashes 4 x 4 cycles total of 16 times once the ignition has been switc...

Page 22: ...of the vehicles takes its share of the braking force in a correct manner and under any loading conditions Synchronisation of the brake system see 3 5 on the lorry and the trailer prevents these proble...

Page 23: ...pedal is operated the connecting rod 1 of the brake cylinder pushes on the lever 2 of the disc brake The wheel which is eccentrically mounted on bearings 3 transfers the force to the bridge 4 The clam...

Page 24: ...n the trailer will automatically go into the braking position so that in principle the trailer cannot be moved With the aid of the emergency brake the trailer can still be moved without the lorry The...

Page 25: ...o adjust the difference in height between the axles and the chassis of the trailer Figure 4 2 a Raising and lowering valve The raising and lowering valve has 5 positions Position for lowering the chas...

Page 26: ...ressures of individual tires Target pressure Confi guration System Source of message i e TEBS E Date Date of message Time Time of message Code First numeric block affected component Second numeric blo...

Page 27: ...rate the vehicle weight is determined and the pressure sensors are calibrated the more exact the axle load is displayed In case of a wrong calibration the axle load indicates wrong values The actuatio...

Page 28: ...side of the trailer at the first axle 5 2 Spare wheel and spare wheel carrier The spare wheel is located as standard in the single spare wheel carrier on the passenger side of the vehicle The spare wh...

Page 29: ...ded swingable or otherwise 6 1 2 Opening and closing the barn doors Prior to opening the door ensure the load allows you to do so safely the load cannot suddenly fall out there is no one in the vicini...

Page 30: ...he load 6 2 2 Opening and closing a top hinged door Prior to opening the door ensure the load allows you to do so safely the load cannot suddenly fall out there is no one in the danger zones between t...

Page 31: ...ion of the locking hooks with blocking valve The automatic operation of the locking hooks with blocking valve can be switched off The operating valve is closed to do this Now compressed air can no lon...

Page 32: ...hatch This grain hatch must not be used to unload goods that must be transported watertight It is only provided to be able to unload goods not to be transported watertight A plate with seals is assem...

Page 33: ...Place the locking pin in the bottom hinge again Tighten the clamps to ensure with the watertightness of the door For operation of the optional grain hatches see 8 2 6 5 Hydraulic top hinged door 6 5 1...

Page 34: ...king of the respective cylinders To only tip without opening the top hinged door one closes the ball valve of the top hinged door hydraulic cylinders 5 and switches off the working of the locking hook...

Page 35: ...anually unlock the locking hook safety catches Check if there is no one in the danger zone behind the hydraulic door Switch on the lorry s hydraulic set usually using the PTO and start slowly tipping...

Page 36: ...ll the roof sheet up or down Figure 7 2 1 a Attachment winding handle 7 2 2 Use of the roll over roof sheet Prior to rolling up the roll over roof sheet the fasteners on the front and left will have t...

Page 37: ...in the chassis Place the tapered head in the opening at the back of the roller tube Make sure the anchoring pins in the tube are firmly in place Turn the lever with 2 hands to roll up the roof sheet u...

Page 38: ...of sheet is folded up back to front using a folding device This can be done manually crank or electrically 7 4 2 Operation It is forbidden to drive with the Cramaro roof sheet without it being fully c...

Page 39: ...the roof sheet the safety fuse 1 will activate and the movement of the roof sheet will stop Remove the obstacle reset the safety fuse and try to open or close the roof sheet again with the selector sw...

Page 40: ...sive pressure on the doors The operator must ensure that during unloading no persons are in the danger zones between the tipping body and chassis just behind the vehicle and that no persons or animals...

Page 41: ...ction plate when it is resting on the chassis a main control unit and a visual warning appliance control light assembled on a place visible to the driver from his cab Operation After the ignition has...

Page 42: ...ublic highway Check that the body is still resting on the chassis tipping not started Remove the safety catches and hinge the rear under run bar Use the safety catches to lock the rear under run bar i...

Page 43: ...t always take place with the body resting on the chassis not tipped For the specific operation of the weighing equipment switching on setting to zero setting alarms etc see the appended documentation...

Page 44: ...lly be provided with floor heating Langendorf patent The exhaust gases from the lorry are lead to the floor of the trailer to obtain heating see Figure 8 8 a through a connecting piece The exhaust gas...

Page 45: ...or data line 6 58R Free 14 Data line 7 Fog light 15 Data line A detailed overview of the lighting and signaling can be found in the service book 10 Various accessories 10 1 Tool box The tool box is lo...

Page 46: ...e guards can be folded upwards to reach it Figure 10 3 a Side guards In order to raise the side guard proceed as follows Remove the locking fittings on both sides of the side guard and raise the side...

Page 47: ...and the fifth wheel and these various components should be greased sufficiently there should be no foreign objects imbedded in the layer of grease which could obstruct the correct coupling of the lorr...

Page 48: ...t the electrical connections and brake lines Ensure dust dirt or water cannot get into the couplings and or air lines To this end the covers for the couplings should be placed over the apertures Close...

Page 49: ...the density of the load also see 2 4 and the suitability of the rear doors for unloading the load Also remember that the tipping angle can vary depending on the load In case of doubt do not hesitate...

Page 50: ...ssed by the driver The advantages and disadvantages of tipping with or without air in the air bags are briefly mentioned below It is up to the driver to decide whether to tip with or without air in th...

Page 51: ...wait 4 seconds Press blocking and switch PTO to in Allow pedal to rise Move tipping handle to raise and secure Gradually raise body by changing the engine speed number of revolutions never higher tha...

Page 52: ...perating button and proceed outside the danger zone Unlock the emergency stop 3 One can raise the body with the button 2 When one releases the button 2 the cylinder remains in position Button 1 is to...

Page 53: ...sphalt 1 59 Ashes dry moist wet 0 8 1 03 1 01 1 33 Bricks stacked tipped 1 48 1 99 1 26 1 66 Bricks ordinary bricks fa ade bricks rustic stone 3 05 3 56 3 56 4 06 4 06 4 46 Ballast gravel dry wet 1 53...

Page 54: ...ng tighten the bolt Allow the tipping body to fully lower check the oil level and top up if necessary If the cylinder still jolts carry out the procedure again F PREVENTIVE MAINTENANCE Ensure that no...

Page 55: ...g torques do NOT apply to wheel nuts when lubricants such as MOS2 are used Please also refer to the additional documentation supplied with the trailer for tightening torques for hinges of the tipping...

Page 56: ...10 C 38 C 65 C 100 It is recommended to use an oil cooler with oil temperatures higher than 65 C If the hydraulic system is used in extremely low temperatures 30 C it is advisable to use an oil that...

Page 57: ...by using a star shape for the outline of the hub The definition of the truck wheel attachments i e in the ISO 4107 or DIN 74361 3 are only defining the diameter of the wheel support outer diameter of...

Page 58: ...Allow the engine to run for 5 seconds then allow the body to lower Cylinder tips too slowly Defective pump Replace pump Viscosity of the oil too high unsuitable oil at a low temperature Use the right...

Page 59: ...SmartBoard 114 Diagnostics power supply 115 Telematics 116 IVTM 117 ECAS Remote Control Unit Box 118 Axle load sensor external Axle c d 119 Axle load sensor external axle e f 120 Distance sensor axle...

Page 60: ...or M14x1 5 bolts with a torque of 130 Nm All kingpins used comply with EC directive 94 20 of 30 May 1994 It is desirable to check the fastening and wear of the kingpin once a week Figure 1 1 b Kingpi...

Page 61: ...COMMENTS...

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Page 65: ...STAS nv...

Page 66: ...VERSION 3 1 09 2012...

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STAS STAS M, Instructions For Use Manual

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