Yamaha SR10RDG 2015 Operator'S Manual Download

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SR10RDG

SR10RLG

SR10RSG

SR10LDG

SR10LLG

SR10LSG

SR10XLG

SR10XSG

SR10SD37G

SR10SD46G

SR10MS41G

SR10M53G

SR10ML53G

SR10MS53G

SR10M62G

SR10ML62G

SR10MS62G

OPERATOR’S MANUAL

LIT-12628-03-26 8JR-F8199-72-00

Summary of Contents for SR10RDG 2015

Page 1: ...fore operating this vehicle SR10RDG SR10RLG SR10RSG SR10LDG SR10LLG SR10LSG SR10XLG SR10XSG SR10SD37G SR10SD46G SR10MS41G SR10M53G SR10ML53G SR10MS53G SR10M62G SR10ML62G SR10MS62G OPERATOR S MANUAL LI...

Page 2: ...Panel Hood 12 Removable Seat 13 Towing 13 Operating Instructions 14 17 Starting and Stopping Engine 14 Braking 15 Emergency Stopping 16 Throttle Ignition Monitor Switch 16 Varying Altitude Operation 1...

Page 3: ...or s Manual and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile...

Page 4: ...instructions If major repair or service is ever required contact an authorized Yamaha Snowmobile dealer for professional service At the time of publication all information and illustrations were techn...

Page 5: ...dealer to complete warranty claims properly No warranty will be allowed by Yamaha Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN and...

Page 6: ...om must be maintained in the tank particu larly if the tank is filled with cold gaso line and then moved to a warm area Also if the snowmobile is to remain on a trailer after filling the gas tank the...

Page 7: ...remely cold temperatures the drive belt should be removed and warmed up to room temperature Once the drive belt is at room tem perature install the drive belt Cold Drive Away Function There is a cold...

Page 8: ...the left screen the right screen will display RPM clock or altimeter Press the Upper Right Button to cycle the right screen between speed RPM clock and altimeter Press and hold the Upper Button on th...

Page 9: ...0113 Intake air temp sensor circuit high P0115 Engine coolant temp sensor 1 circuit P0117 Engine coolant temp sensor 1 circuit low P0118 Engine coolant temp sensor 1 circuit high P0120 Throttle positi...

Page 10: ...and damage Also the coolant level should be checked daily If leakage or damage is detected take the snowmobile to an authorized Yamaha Snowmobile dealer for service If not under warranty this service...

Page 11: ...ned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red cable to the positive termi nal 1 of the dead battery C b...

Page 12: ...first This service is at the discre tion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary to change certain component parts of the drive clutch...

Page 13: ...ive track Studs may catch on an object and pull out of the track leaving tears and damage around the already weakened area To minimize possible damage consult your stud man ufacturer for installation...

Page 14: ...torx head screws secur ing the hood located on the underside of the hood above the front tube of the upper A arm then remove the torx head screws from the top side of the hood securing the hood to the...

Page 15: ...he torx head screw SNO 273 NOTE Prior to lowering and secur ing the seat connect the seat heater harness connector NOTE On SR10SD46 models pull back on the seat retainer pin and remove the seat Make s...

Page 16: ...If the brake fluid is below the high brake fluid mark add Yamaha approved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to...

Page 17: ...unction properly This cool down period will vary depending upon the ambient air tem perature and the temperature of the brake fluid If loss of brakes has occurred because of high fluid tem peratures d...

Page 18: ...it several times The lever MUST return to the idle position quickly and completely NOTE If the throttle control lever operates properly and the engine does not start compress the throttle lever slight...

Page 19: ...Operation Operating a snowmobile at varying alti tudes requires changes in performance components These changes affect drive train components Have a Yamaha dealer perform altitude related service NOT...

Page 20: ...en screws to 0 4 kg m 36 in lb 0748 259 3 Start the engine and verify proper reverse and forward operation by shift ing in and out of reverse three times NOTE If excessive build up of moisture or disc...

Page 21: ...wires do not become pinched between the actuator and the case 4 Install and secure the exhaust reso nator 5 Start the engine and verify proper reverse and forward operation by shifting in and out of...

Page 22: ...al Wiring Weekly Check for wear damage and tight connections Exhaust System Weekly 8 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Shock Absorbers Weekly 11 34...

Page 23: ...is service is at the discretion and expense of the snowmobile owner 0747 833 Checking Engine Oil Level NOTE The snowmobile must be on a level surface for this procedure 1 Start the engine and let it i...

Page 24: ...oil tank 746 121A NOTE To aid in draining the oil from the tank position a funnel between the tank and the opening of the tunnel running board 9 After the oil has drained completely install the drain...

Page 25: ...ark plug gap 1 Disconnect the main harness from the ignition coils then remove the ignition coils from the cylinder head cover 2 Remove the three spark plugs NOTE Prior to installing the spark plugs c...

Page 26: ...o screws and lock nuts securing the battery bracket solenoid to the seat base then move the bracket up and out of the way and remove the battery 0747 528 4 Thoroughly wash the battery with soap and wa...

Page 27: ...ry to sit for 1 2 hours 8 Connect the multimeter and test the battery voltage The meter should read no less than 12 5 DC Volts If the voltage is as specified the bat tery is ready for service NOTE If...

Page 28: ...124A NOTE There are spare fuses beneath the fuse block cover 2 Remove the suspected fuse NOTE Fuse function descriptions are next to the fuse contacts in the fuse block 3 Look through the clear side o...

Page 29: ...an inaccurate reading 2 Measure the distance between the brake lever and the handlebar The distance must be greater than 2 54 cm 1 in 0745 816 3 If the resultant distance is less than specified take...

Page 30: ...brake fluid mark then install and secure the cover Remove the tube from the bleeder valve Checking Changing Brake Pads The condition of the brake pads must be checked daily and changed if worn or dam...

Page 31: ...servoir if necessary to the proper level with fresh brake fluid then install the cover 13 Secure the brake shield the driven clutch tightened to 20 ft lb and the rear belt guard then close and secure...

Page 32: ...anufacturers may not be of the same specifications or quality and therefore usage could result in poor performance and pre mature belt failure NOTE Before starting the snowmo bile in extremely cold te...

Page 33: ...a week thereafter and adjusted according to need The track will stretch and take a set during break in Track deflection must be maintained within the recommended range Checking Track Tension 1 Remove...

Page 34: ...en the rear idler wheels are equal distance from the inner track drive lugs Excessive wear to the idler wheels drive lugs and track will occur if the track is improperly aligned Yamaha recommends that...

Page 35: ...justing bolts are snug against the axle housings tighten the idler wheel axle cap screws to 4 7 kg m 34 ft lb 4 Field test the track under actual con ditions 5 After the field test check the align men...

Page 36: ...0745 159 Adjusting Fox Air Shocks NOTE It is recommended to moni tor the air pressure in the air shocks once every month NOTE Adjusting air shocks may be done by the snowmobile owner if qualified to d...

Page 37: ...stall the air valve cap onto the shock Adjusting Skid Frame Front Arm Spring The skid frame front arm shock spring ten sion and the limiter straps are adjustable However Yamaha recommends that the sho...

Page 38: ...t driver or slow speed trail riding Position 2 is for the average operator under normal conditions Always rotate the cam from the lighter position to the heavier position 741 450A To rotate an adjusti...

Page 39: ...e adjusted for vertical aim of the HIGH LOW beam The geo metric center of HIGH beam zone is to be used for vertical aiming 1 Position the snowmobile on a level floor so the headlight is approxi mately...

Page 40: ...uthorized Yamaha Snowmobile dealer Removing Single 1 Using Front End Lift elevate the front of the snowmobile 2 Remove the lock nuts securing the wear bar to the ski 0748 904 3 Remove the wear bar fro...

Page 41: ...ki stance place ski stance spacers to the outside of the spindle and adjust the damper 4 To decrease ski stance place ski stance spacer to the inside of the spindle and adjust the damper 5 Apply an al...

Page 42: ...ssary to prevent premature track clip wear and possible track damage Take the snowmobile to an authorized Yamaha Snowmobile dealer for this ser vice This service is at the discretion and expense of th...

Page 43: ...t is posi tioned from 1 5 mm 0 06 in above the edge of the driven clutch sheaves to 0 5 mm 0 02 in below the edge SNO 337 3 Adjust the position by removing or adding a spacer on each adjusting bolt SN...

Page 44: ...NO 324 NOTE The straightedge must extend beyond the front edge of the drive clutch 4 If offset adjustment needs to be made remove the driven clutch and add shims p n 8JP RA449 00 2 mm 8JP RA448 00 1 m...

Page 45: ...ch 9 Apply light oil to the upper steering post bushing and shafts of the shock absorbers 10 Lubricate the rear suspension with all temperature grease 11 Tighten all nuts bolts and cap screws making s...

Page 46: ...ace if damaged or worn Install the drive belt NOTE If the old belt is worn but in reasonable condition retain it with the snowmobile as a spare in case of emergency 5 Tighten all nuts bolts and cap sc...

Page 47: ...45 Snowmobile Safety Rules...

Page 48: ...e by an authorized Yamaha dealer 2 Competition racing or non Yamaha authorized rental use 3 Operation on surfaces other than snow or ice 4 Installation of parts or accessories that are not qualitative...

Page 49: ...and November 30 All new Yamaha snowmobiles purchased between May 1 and November 30 will have the warranty extended to November 30 of the following year WARRANTY QUESTIONS AND ANSWERS Q What costs are...

Page 50: ...blem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not...

Page 51: ...49 YAMAHA EXTENDED SERVICE Y E S FOR U S A CUSTOMERS...

Page 52: ...n is avail able to every authorized Yamaha dealer nationwide You can purchase years of our Yamaha Protection Plus coverage for a fraction of what a single major repair could cost you With Yamaha Prote...

Page 53: ...51 NOTES...

Page 54: ...Printed on recycled paper Printed in U S A 2015 xx x x 1 AC U8HK75E0 book Page 1 Wednesday May 1 2013 2 07 PM...

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