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PAGE 20

LX2 & LX2QC SERIES

LXCV2 and LXCV2QC Injector Valve  Body

Drawing No.

Order No.

Description

Quantity

1

V3477

Injector Cap

1

2

V3152

O-Ring 135

1

3

V3727

Injector Body Assembly

1

4

See page 22

Injector

1

5

V3731

Inj Draw Tube Down Assembly

1

6

V3730

Inj Feed Tube Down Assembly

1

7

V3315

O-Ring 231

1

8

V3724

Washer Flat SS 1/4

4

9

V3643

Bolt BHCS S/S 1/4-20x2.25

4

10

V3162-022

2.2 gpm flow control for Models LX2 & LX2QC - 120 

thru 300

1

V3162-053

5.3 gpm flow control for Models LX2&LX2QC - 450 thru 

1200

1

11

V3231

Refill FLOWCNTRL Retainer

1

12

V3277

O-Ring 211

1

13

V3105

O-Ring 215

1

14

V3150

Split Ring

1

15

V3151

Nut 1 QC

1

16

V3149**

FTG 1 PVC Male NPT Elbow for Models LX2 & LX-

2QC-450 thru 1200

1

Not Shown

V3189*

FTG 3/4&1 PVC SLVNT 90 for Models LX2 &LX-

2QC-120 thru 300

1

17

V3499

Cap

1

* Use H4915 fitting kit for 1/2” O.D.  polytube connection. 

If brine tube length exceeds 6 feet, use H4916 fitting kit 

for 5/8” polytube connection, increasing polytube size to 

5/8” O.D.  Refer to installation section.
** Use 1” pipe to connect to brine tank. Refer to 

installation section.
A V3731 INJ DRAW TUBE DOWN ASY contains one 

D1262 O-RING 118 and two V3639 O-RING 119.
A V3730 INJ FEED TUBE DOWN ASY contains three 

V3638 O-RING 113.

9

8

1

2

4

3

5

6

7

10

11

12

13

14

15

Page 32  

WS1.5", 2" and 2"QC Drawings and Service Manual

WS2 Injector Valve Body, Re ll Flow Control and Injector

Drawing No.

Order No.

Description

Quantity

1

V3477

WS2H INJECTOR CAP

1

2

V3152

O-RING 135

1

3

V3727

WS2 INJECTOR BODY ASSEMBLY

1

4

See page 33

WS2/2H INJECTOR ASSY

1

5

V3731

WS2 INJ DRAW TUBE DOWN ASSEMBLY

1

6

V3730

WS2 INJ FEED TUBE DOWN ASSEMBLY

1

7

V3315

O-RING 231

1

8

V3724

WASHER FLAT SS 1/4

4

9

V3643

BOLT BHCS S/S 1/4-20x2.25

4

10

V3162-022*

WS1 DLFC 022 FOR 3/4

1

11

V3231

WS2H REFILL FLOWCNTRL RETAINER

1

12

V3277

O-RING 211

1

13

V3105

O-RING 215

1

14

V3150

WSI SPLIT RING

1

15

V3151

WS1 NUT 1 QC

1

16

V3149

WS1 FTG 1 PVC MALE NPT ELBOW

1

Not Shown

V3189

WS1 FTG 3/4&1 PVC SLVNT 90

Optional

Not Shown

H4915**

FTG KIT 494 BV 1/2 POLYTUBE

Optional

Not Shown

V3499

WS2H FITTING CAP 1 IN THREADED

Optional

Not Shown

V3797***

WS1 FTG 1 PVC MALE BSPT ELBOW

BSPT Only

*Any V3162-XXX 

 ow control may be used. WS2 valves are 

shipped with a V3162-022 (2.2 gpm) 

 ow control. Flow control 

sizes range from 0.7 up to 10 gpm. WS2 valves can only be set for 
minutes of 

 ll because various sizes of 

 ow controls can be used. 

To calculate for pounds or kilograms of salt, take minutes of 

 ll 

times the 

 ow rate of the 

 ow control being used to arrive at the 

number of gallons of water be added to the brine tank. Each gallon 
of water will dissolve approximately 3 pounds of salt.

**Use of H4915 may severely reduce brine draw rates.

*** BSPT Valves also include a V3797 WS1 FTG 1 PVC 
MALE BSPT ELBOW

A V3731 WS2 INJ DRAW TUBE DOWN ASY contains one 
D1262 O-RING 118 and two V3639 O-RING 119.

A V3730 WS2 INJ FEED TUBE DOWN ASY contains three 
V3638 O-RING 113.

Backwash Only Valves include a V3499 but do not include the 
following parts: V3189, H4915, V3162-022, V3231 and V3277. 

3

4

2

1

9

8

Proper RFC orientation 
directs re

 ll water 

 ow 

toward the washer face 
with radius and text.

Water Flow

14

13

12

11

7

5

10

16

15

6

Backwash Only

V3499 Cap 

installed from 

factory.

16

17

Содержание X FACTOR LX15 Series

Страница 1: ... and future inspection purposes please file this booklet with your important documents In the event that you need assistance for servicing your water softener please first contact the professional contractor who installed the system ELECTRONIC WATER SOFTENER WITH THE X FACTOR CONTROL VALVE COMMERCIAL SERIES LX15 LX2 LX2QC INSTALLATION OPERATING AND SERVICE MANUAL ...

Страница 2: ...RESS TABLE OF CONTENTS Job Specifications 2 Inspection Mineral Loading and Assembly 3 Pre Installation Review 4 General Installation and Service Warnings 4 Bypass Valve Operation 5 Installation Instructions Diagrams 6 9 Placing Filter into Service 10 General Operation 10 Set Time of Day 11 Adjust Days Between Backwash or Time of Backwash 11 12 Low Battery 12 Contact Screen Programming 12 Specifica...

Страница 3: ...al tank openings for stability when pouring gravel and mineral The neck of the funnel allows air to escape the mineral tank while gravel and mineral are poured in 5 Load the gravel support bed first followed by the mineral While filling be careful to keep the riser pipe centered as best you can Filling slowly with a small scoop to pour the mineral into the funnel using water SPARINGLY to speed flo...

Страница 4: ...o the drain line flow control fitting Install grounding strap on metal pipes This water filter is not to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after treatment GENERAL INSTALLATION AND SERVICE WARNINGS PRE INSTALLATION REVIEW This water filter is not to be used for treating water that is microbiologically unsafe or ...

Страница 5: ...w docu track c o m BYPASS VALVE Normal Operation Water flows through the control valve during service and also allows the control valve to isolate the media bed during the regeneration cycle Bypass Operation The control valve is isolated from the water pressure contained in the plumbing system Untreated water is supplied to the plumbing system Diagnostic Operation Water pressure is allowed to the ...

Страница 6: ...t and thread the water meter cord through the hole in the back plate Reinstall the drive bracket Weave the cord through the hooks on the right hand side of the drive bracket and connect the end to the three prong connector labeled METER on the printed circuit board Replace the cover 3 A jumper ground wire should be installed between the inlet and outlet pipe whenever the metallic continuity of a w...

Страница 7: ...let 2 Threads Drain Port 1 1 2 NPT Units Are Shipped Without A DLFC Installed Injector Regenerant Line TOT C L 3 50 3 50 9 02 7 85 Drain Port 1 1 2 NPT Drain Flow Control Series LX2 LXCV2 Control Valve Specific model overall dimensions are available Consult factory Specific model overall dimensions are available Consult factory Note Series LX2QC uses LXCV2QC Quick Connect control valve not shown D...

Страница 8: ...LOSE TO A DRAIN AVOID OVERHEAD DRAIN LINES IF POSSIBLE READ INSTALLATION INSTRUCTIONS SINGLE ONE WATER FILTER WITH OPTIONAL METER BACKWASH INITIATION CHOICES METER IMMEDIATE METER DELAYED METER DELAYED IMMEDIATE WITH OPTIONAL METER ONLY DAYS OVERRIDE 1 28 AUXILIARY INPUT SEE CUSTOM PROGRAMMING AND APPLICATION MANUAL READ INSTALLATION INSTRUCTIONS REGARDING METER CONNECTION FLEXIBLE CONNECTORS ARE ...

Страница 9: ...GNIZE THE NHBP CONNECTION OTHERWISE ERROR CODE 106 WILL DISPLAY IF PROGRAMMING IS NECESSARY REFER TO CUSTOM PROGRAMMING AND APPLICATION MANUAL ALT A ALT B A PORT B PORT C PORT MAV MAV MOTOR CABLE 3 WIRE INTER CONNECT CABLE METER CABLE TWIN ALTERNATOR SYSTEMS ARE FACTORY PRE PROGRAMMED AND LABELED MAKE SURE ALL CABLES ARE CONNECTED TO PROPER PC BOARD CONNECTIONS BEFORE PLUGGING IN CONTROL VALVES MA...

Страница 10: ...NERAL OPERATION User Displays When the system is in normal service mode one of up to five available User Displays will be shown Pressing NEXT will alternate between the following displays Current time of day Treated water flow rate if optional meter is used Service contact name and phone number if entered Remaining Capacity of treated water available if optional meter is used Remaining days to bac...

Страница 11: ...nd simultaneously for 3 seconds to access Installer Display Settings STEP 2 Day Override Set the maximum number of days between backwashes If value set to OFF backwash initiation is based solely on volume used If value is set as a number allowable range from 1 to 28 a backwash initiation will be called for on that day even if sufficient volume of water were not used to call for a backwash Set Day ...

Страница 12: ... of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward to the next character or to exit the Installer Display Settings STEP 1 STEP 2 STEP 3 A non rechargeable coin cell battery is located on the circuit board used only to maintain the time of day during power outages all other information will be stored in memory no matter how long the power outage The screen displa...

Страница 13: ...ns on the backplate No user serviceable parts are on the PC board motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall Control Valve Inlet Outlet Drain Port NPT size See page 7 Optional Meter Accuracy 5 Optional Meter Flow Range 1 5 0 5 75 gpm 2 1 5 150 gpm SPECIFIC MODEL SPECIFICATIONS ARE AVAILABLE PLEASE CONSULT FACTOR...

Страница 14: ...lign positives and push down to fully seat X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position ...

Страница 15: ...bly 1 2 V3135 O ring 228 1 3 V3407 Piston Downflow Assembly 1 4 V3423 Backplate Dowel 1 5 V3430 Spacer Stack Assembly 1 6 V3178LP Back Plate 1 7 V3419 O ring 347 1 8 V3641 O ring 225 for valve bodies with NPT threads 1 9 V3950 01 1 5 NPT Valve Body Gen 2 1 10 V3468 Test Port Plug 1 4 NPT 2 11 D1300 Top Baffle Diffuser 1 5 50MM 1 LX15 SERIES 11 4 3 1 10 9 8 2 7 5 6 ...

Страница 16: ...452 O ring 230 1 4 V3728 Drive Cap Assembly 1 5 V3724 Washer Flat SS 1 4 4 6 V3642 Bolt BHCS S S 1 4 20X1 25 4 7 V3178LP Back Plate 1 8 V3729 Stack Assembly 1 9 V3419 O ring 347 1 10 V3641 O ring 225 for valve bodies with NPT threads 1 11 V3700 01 2 NPT Valve Body 1 12 V3468 Plug 1 4 NPT 2 13 D1300 Top Baffle Diffuser 1 5 50MM 1 13 9 10 11 8 7 5 4 3 6 2 12 Drive bracket can be removed by squeezing...

Страница 17: ...29 Stack Assembly 1 9 V3279 O ring 346 1 10 V3280 O ring 332 for valve bodies with NPT threads 1 11 V3737 01 2 NPT QC Valve Body 1 12 V3054 4IN Base Clamp Assembly 1 13 V3276 Bolt Hex 5 16 18 x 1 3 4 1 14 V3269 Nut 5 16 18 SS Hex 1 15 V3468 Plug 1 4 NPT 2 Not Shown D1300 01 Top Baffle Diffuser 2 63MM 1 V3054 4IN Base Clamp Asy includes a V3276 Bolt Hex 5 16 18 X 1 3 4 and V3269 Nut 5 16 18 SS Hex ...

Страница 18: ...48 1 V3055 Flange Base Asy Drawing No Order No Description Quantity 1 V3444 Screw Hexcap 5 16 18 x 2 SS 12 2 V3293 Washer SS 5 16 Flat 24 3 V3445 Washer Split Lock 5 16 SS 12 4 V3447 Nut Hex 5 16 18 Full SS 12 5 COR60FL O Ring 6 Flange Adapter Park 1 6 V3261 01 Flange Base 1 V3260 02 Side Mount Base NPT 2 1 3 6 5 1 2 4 ...

Страница 19: ...ctor Cap V3176 on valves prior to 4 5 2020 1 7 V3152 O ring 135 1 8 V3010 152 Injector Plug 1 9 H4615 Retaining Clip 1 10 V3724 Washer Flat Stainless Steel 4 11 V3642 Bolt BHCS Stainless Steel 1 4 20x 1 1 4 4 12 V3195 01 Refill Port Plug 1 V3968 contains one D1240 O RING 111 and two V3155 O RING 112 V3969 contains one V2638 O RING 113 and two V3157 O RING 115 3 5 4 2 18 6 7 1 8 16 12 19 17 9 14 13...

Страница 20: ...e page 33 WS2 2H INJECTOR ASSY 1 5 V3731 WS2 INJ DRAW TUBE DOWN ASSEMBLY 1 6 V3730 WS2 INJ FEED TUBE DOWN ASSEMBLY 1 7 V3315 O RING 231 1 8 V3724 WASHER FLAT SS 1 4 4 9 V3643 BOLT BHCS S S 1 4 20x2 25 4 10 V3162 022 WS1 DLFC 022 FOR 3 4 1 11 V3231 WS2H REFILL FLOWCNTRL RETAINER 1 12 V3277 O RING 211 1 13 V3105 O RING 215 1 14 V3150 WSI SPLIT RING 1 15 V3151 WS1 NUT 1 QC 1 16 V3149 WS1 FTG 1 PVC MA...

Страница 21: ... 1 4 V3150 WS1 Split Ring 1 5 V3105 O ring 215 1 6 V3163 O ring 019 1 7 H4615 Locking Clip 1 8 V3983 WS2 DLFC Adapter 1 9 V3190 xx See DLFC Section 1 Inline Plastic 9 25 GPM MxF Stainless Steel 9 85 GPM 3 2 6 4 5 1 Direction of Flow 2 5 4 6 1 3 9 8 7 Direction of Flow All drain line ow control housings are shipped without ow control washers See drain line ow control washer section for available ow...

Страница 22: ...ng Drain Line Flow Control Disassembly and Inspection Depending on the flow control installed on the unit remove the red plastic retaining clip plastic flow control or the 4 screws stainless steel flow control to expose the flow control and retainer The flow controls can be removed by flexing the washer with a small screwdriver being careful not to mar the plastic seat The flow control and retaine...

Страница 23: ...lace the turbine by 1 Turn the bypass for the system on and relieve the pressure on the system before removing the meter 2 Press downward on the remote meter assembly to relieve tension on the retaining clip V3632 Remove the clip and take the meter assembly out of the housing 3 Remove the bend from the two exposed tips of the retaining clip V3501 and remove clip 4 Service or replace the V3118 03 W...

Страница 24: ... wires off the motor Visually inspect the motor for free spinning and remaining brush life visible through slots on the side of the motor Check the pinion gear for endplay If the pinion gear is pushed tight against the motor housing eliminating endplay slide it away from the housing so the end of the shaft is flush with the end of the gear The PC board can be removed separately from the drive brac...

Страница 25: ...embly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench V3193 02 Figure 1 or insert a to flat bladed screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive backplate around the top 2 of the...

Страница 26: ...e and connect all plugs After completing any valve maintenance press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack 4 pin black cable and plug back in This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position 4 Spacer Stack Assembly Disassem...

Страница 27: ...eter connection on PC Board b Connect meter to three pin connection labeled METER on PC Board c Restricted stalled meter turbine c Remove meter and check for rotation or foreign material d Meter wire not installed securely into three pin connector d Verify meter cable wires are installed securely into three pin connector labeled METER e Defective meter e Replace meter f Defective PC Board f Replac...

Страница 28: ...gram values accordingly e Damaged seal stack assembly e Replace seal stack assembly f Control valve body type and piston type mix matched f Verify proper control valve body type and piston type match g Fouled media bed g Replace media bed 9 Water running to drain a Power outage during regeneration a Upon power being restored control will finish the remaining regeneration time Reset time of day b D...

Страница 29: ...ard for 5 seconds and then reconnect 12 Error 103 Control valve motor ran too long and was unable to find the next cycle position a Motor failure during a regeneration a Check motor connections then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Foreign matter built up on piston a...

Страница 30: ...th piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor d Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconn...

Страница 31: ...PAGE 31 NOTES ...

Страница 32: ...PAGE 32 4 20 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatergroup com E mail info lancasterwatergroup com ...

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