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14

Externa 30 O

Cod. 3540T540 - 04/2009  (Rev. 00)

Adjusting the maximum heating output

This adjustment may only be performed electronically using the adjustment potentiometer “P3”, star-
ting with a system temperature less than the maximum of the setting thermostat (system temperature 
50 ¸ 60°C).
Connect a suitable pressure gauge to the pressure test point located downstream of the gas valve; turn 
the temperature control knob to the maximum value, then adjust the pressure to the value required, 
using the pressure-output diagram in the chapter on technical specifications. Once this operation has 
been completed, turn the burner on and off 2 or 3 times using the thermostat and check that the pressure 
remains stable at the set value. If not, a further fine adjustment must be performed, until the pressure 
remains stable at the set value. When the burner is ignited to check the calibration pressure, turn the 
setting thermostat knob to the maximum value, otherwise the procedure will be incorrect.

Adjusting the heating 

¨

t by varying the flow-rate/discharge head of the pump

The thermal head, 

¨

t (difference between the central heating outlet and inlet temperature) must be less 

than 20°C. This is checked by varying the flow-rate and discharge head of the pump, using the speed 
control (or switch) on the pump itself. Note that increasing the speed of the pump decreases the 

¨

t,

and vice-versa.

3.2 Commissioning

The appliance must only be commissioned for use by Qualified Personnel, such as personnel from 
our sales organisation or the local Customer Service Centre.
Checks to be performed during the first ignition, and after all maintenance operations which 
may have required the disconnection from the systems or intervention on the safety devices or 
parts of the boiler:

Before igniting the boiler:

•  Open any on-off valves between the boiler and systems.
•  Check the gas system for tightness, proceeding with care and using a soapy water solution to find 

any leaks from the connections.

•  Fill the system with water and ensure that the air contained in the boiler and the system has been 

completely vented, by opening the air vent valve on the boiler and any vent valves in the system.

•  Check that there are no water leaks in the heating system, in the domestic hot water circuits, in the 

connections or in the boiler.

•  Check the correct connection of the electrical system.
•  Check that the appliance is properly earthed.
•  Check that the pressure value and gas rate for the heating system are correct.
•  Check that there are no inflammable liquids or materials in the immediate vicinity of the boiler.

Igniting the boiler

•  Open the gas cock upstream of the boiler.
•  Vent the air in the pipe upstream from the gas valve.
•  Close any switches or insert any plugs upstream of the boiler
•  Place the main switch in the ON position.
•  Place knob “B” in the Winter position to a value higher than 50°C and set the room thermostat, if 

fitted, to the required temperature value. At this point, the burner will ignite and the boiler will start 
operating automatically, managed by its control and safety devices.

If, after correctly having performed the ignition operations, the burners do not ignite and the shut-
down warning light is on, wait around 15 seconds and then turn knob “A” (Fig. 1) to the RESET 
position and release it. The control unit will be reset and will repeat the ignition cycle. If, after a 
number of attempts, the burners do not ignite, refer to the paragraph “Troubleshooting”.

Содержание Externa 30 O

Страница 1: ...WALL HUNG GAS FIRED SEALED BOILER FOR CENTRAL HEATING OPERATING INSTALLATION AND MAINTENANCE INSTRUCTIONS cod 3540T54 0 04 2009 Rev 00 7 Externa 30 O...

Страница 2: ...ations disconnect the appliance from the mains power supply using the system switch and or the corresponding on off devices In the event of faults and or poor ope ration of the appliance it should be...

Страница 3: ...2 2 Place of installation 7 2 3 Water connections 7 2 4 Gas connection 9 2 5 Electrical connections 9 2 6 Flues 11 3 SERVICE AND MAINTENANCE 12 3 1 Settings 12 3 2 Commissioning 14 3 3 Maintenance 15...

Страница 4: ...er pressure switch temperature sensors and safety thermostat The microprocessor based control system means that the operation of the appliance is almost comple tely automatic The central heating outpu...

Страница 5: ...r and the central heating system alternatively drain only the domestic hot water and place the special antifreeze fluid in the central heating system 1 4 Settings Summer Winter setting and system temp...

Страница 6: ...d at least biennial checks on the combustion device Please refer to Chap 3 3 in this manual for further information The casing the control panel and the aesthetic parts of the boiler can be cleaned us...

Страница 7: ...all must provide stable and effective support of the appliance Upon request a metal wall drilling template is available This is used exclusively to trace the holes for fastening the appliance onto the...

Страница 8: ...the system In the boiler From the system In the boiler In the boiler From the system A F C D E F E D B C A Connection with cocks Connection with nipples A Female pipe coupling C OR gasket D OT 58 stop...

Страница 9: ...ons check that the appliance is configured for operation with the type of fuel available and carefully clean all the gas pipes in the system to remove any residues that may affect the correct operatio...

Страница 10: ...3 mm Max 3A fuses must be installed between the boiler and the line The correct polarity must be followed PHASE brown wire NEUTRAL blue wire EARTH yellow green wire in the electrical connections If t...

Страница 11: ...on of the boiler it is necessary to mount the concentric terminal followiong instruc tioins below 1 Mount and fix boiler on the wall 2 Insert rubber gasket on terminal 3 Insert terminal on appliance c...

Страница 12: ...pressures in the burner ref corresponding paragraph setting the values indicated in technical data table for the type of gas used 3 Change the position of Jumper 02 on the electronic board ref corres...

Страница 13: ...5 Factory set do not tamper X6 X1 X2 X3 X4 1 2 1 2 1 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 2 1 X5 L1 L2 L3 L4 L5 Transformer P2 DHW X12 1 2 P3 P5 P4 JP02 JP01 JP03 1 2 3 4 5 6 7 8 9 X10...

Страница 14: ...ntenance operations which may have required the disconnection from the systems or intervention on the safety devices or parts of the boiler Before igniting the boiler Open any on off valves between th...

Страница 15: ...pening a hot water tap the heating pump switches off the domestic hot water pump starts and there is regular production of domestic hot water Shut down Close the gas cock upstream of the boiler and di...

Страница 16: ...tats gas valve and circulation pump After these checks ensure that there are no gas leaks Analysis of combustion Two test points are installed inside the boiler one for the flue gases and the other fo...

Страница 17: ...5 bar Check water pressure switch wiring connection NO Does fan run at full speed NO Go to CHART 2 NO YES Does CH Pump run If the boiler temperature is less than 5 C frost protection is activated Dis...

Страница 18: ...eck limit thermostat YES Check pump wiring connection NO Check and if necessary replace pump Does fan run Is relay RY100 switch ON NO Go to charts 2 NO Is 230V present across fan terminals YES Check a...

Страница 19: ...r light now Is flame present before lockout condition NO YES NO Check and if necessary replace safety thermostat Check electrodes and leads for damage and correct connection Check and if necessary rep...

Страница 20: ...09 Rev 00 4 CHARACTERISTICS AND TECHNICAL SPECIFICATIONS 4 1 Dimensions and fittings fig 7 Key 1 CH flow 2 Filling cock 3 Gas inlet 4 CH return Top View Bottom View 99 85 428 850 96 158 270 236 5 326...

Страница 21: ...49 50 7 11 74 44 14 19 187 22 82 81 36 20 21 26 27 114 34 Threaded adapter ISO 7 1 27 Copper heat exchanger 28 Flue collector from heat excanger 32 Central heating pump 34 Central heating temperature...

Страница 22: ...l heating outlet 11 Central heating inlet 16 Fan 20 Burner assembly 29 Flue gas outlet manifold 32 Central heating pump 34 Central heating temp sensor 43 Air pressure switch 44 Gas valve 49 Safety the...

Страница 23: ...Maximum central heating operating temperature C 100 Index of protection IP X5D Power supply Power supply voltage frequency V Hz 240 50 60 Max Power Absorbed W 125 Central heating system fittings inche...

Страница 24: ...ure drop Discharge head available to system fig 10 fig 11 kW kPa 18 19 20 21 22 23 0 5 1 0 1 5 2 0 2 5 3 0 3 5 9 10 11 12 13 14 15 16 17 8 24 25 26 27 28 29 30 31 32 33 34 Universal LP Gas Natural Gas...

Страница 25: ...9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 2 1 X5 TEST X12 1 2 1 2 3 4 5 6 7 8 9 X10 W O V R X8 X7 81 82 PMF03F JP02 JP01 JP03 Nat LPG X11 240V 24V 240V 24V BR Blue BR Blue BR Blue MV1 MV2 MV3 MV4 Blue BR Blu...

Страница 26: ......

Страница 27: ......

Страница 28: ...Ferroli spa 37047 San Bonifacio Verona Italy Via Ritonda 78 A tel 39 045 6139411 fax 39 045 6100933 www ferroli it...

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