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LabelMill LM1510, Руководство по эксплуатации

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LM1510 Servo Drive Label Applicator

 

                                                                                                                 

US

ER’S MANUAL 

 

Page 

47               

Made in the U.S.A.                      

© 2019 LabelMill 

11/01/2019   Model LM1510 

 

 

 

BROKEN WEB 

 
BROKEN WEB feature is used to detect the breakage of the label web. Note this feature will not work with clear 
labels. The label sensor detects the broken web by comparing the difference in the opacity of the label liner to NO 
label liner. The opacity of the label and liner are displayed in volts. 
 
1.  Set basic applicator up first, refer to quick setup. 
2.  Ensure that the applicator is operating properly before starting this procedure. 
3.  While in the normal run display, push the down arrow twice. 
4.  The display should now show GAP VOLT. 
5.  Position the label in the label sensor until the maximum voltage is displayed. (LABEL GAP) 
6.  Record the label gap voltage. 
7.  Remove the label and liner from the label sensor. 
8.  With the label & liner removed record the BROKEN WEB GAP VOLTAGE 
9.  The BROKEN WEB voltage should be at least .900 volts higher then the LABEL gap voltage. 
10.  If there is not .900 volts difference this option may not work with the selected labels. 
11.  Subtract .700 from the BROKEN WEB voltage. 
12.  This new Calculated Broken web voltage is the reference voltage that will be entered into the control. 
13.  Enter programming and advance to menu ALARMS. 
14. 

Turn BROKEN WEB “ON” 

15.  SENSE VOLT LVL enter calculated broken web voltage. 
16.  The control is now set to detect a broken web and will output an alarm if a broken web is detected or if you 

remove the label stock. 

17.  Turn back on any options that may have been disabled for setup of this particular feature. 
 
 

 

FEED ERROR 

 
FEED ERROR is used in the tamp mode (asynchronous mode). This feature detects the presents of a label on the 
tamp pad by utilizing a fiber-

optic sensor embedded into the tamp pad. The control “looks” for the tamp pad to be 

clear before it feeds a l

abel and “blocked” after it feeds the label. The system will display a “FEED ERROR” fault if 

the label does not make it onto the tamp pad properly, does not make it onto the product and stays on the tamp 
pad or gets “stuck” to tamp pad. 
 
1.  Set basic applicator up first, refer to quick setup. 
2.  Ensure that the applicator is operating properly before starting this procedure. 
3.  With the label on the tamp pad, check to see if the red light on the label present detector is on. 
4.  If the light is NOT on, the sensor or the label feed may require adjustment. 
5. 

Set FEED ERROR to “ON”. 

6.  Cycle system one time. 
7.  Verify proper operation. 
8.  Test again, repeat if necessary until the system operates properly. 
9.  Turn back on any options that may have been disabled for setup of this particular feature. 
 
 
 
 
 
 
 
 

 
 

4-27 

Содержание LM1510

Страница 1: ...LM1510 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Manufactured in USA by LabelMill Inc 2416 Jackson St Savanna IL 61074 800 273 4707 info labelmill com www labelmill com...

Страница 2: ...t 2 6 3 SETUP ADJUSTMENT Optional Valve Pack 3 1 Tamp Assembly Factory Setup 3 2 Flag Assembly Factory Setup 3 3 Synchronous Feed Factory Setup 3 4 Corner Wrap Unit Operation 3 5 4 PROGRAMMING AND CON...

Страница 3: ...Applicator USER S MANUAL Page 3 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 1 APPLICATOR OVERVIEW Introduction 1 1 General Applicator Specifications 1 1 Inventory List 1 2 User R...

Страница 4: ...when mounted on the LabelMill Model T 150 Stand The Model LM1510 Applicator is of modular design and features rapid changeover from a wipe on system to a tamp system using the same applicator platform...

Страница 5: ...cator Assembly 2 12 dia Blue Plastic Spools w Quick Release Collar 1 7 dia Blue Plastic Spool w screws 2 13 bolts w washers 1 6 Power Cord 1 Product Switch Manual Limit Switch Photo Switch as Specifie...

Страница 6: ...ir controls at the source and lock out in accordance with OSHA Standards Be sure all external electrically conductive parts are connected to a good electrical ground Never handle live electrical equip...

Страница 7: ...Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 2 WEBBING SETUP AND GENERAL OPERATION LM1510 Component Description 2 1 Web Routing 2 2 Label Sensor Adjustment 2 3 Drive Motor Pack 2...

Страница 8: ...1 01 2019 Model LM1510 COMPONENT DESCRIPTION NOTE LM1510 TAMP CONFIGURATION LEFT HAND SHOWN FOR REFERENCE ONLY 2 1 Control Box Behind Plate U Arm Label Sensor Drive Roller Pinch Roller Pinch Roller Re...

Страница 9: ...d the web over the top of drive roller H Next slip the web between the drive roller and the pinch roller I Continue on by wrapping the web under the pinch roller 6 Finish the process by loading the wa...

Страница 10: ...ation to the peeler plate is achieved by loosening the thumbscrew on the backside of the label sensor and sliding the assembly up or down on the peeler arm rail Once the label sensor is manually adjus...

Страница 11: ...ill 11 01 2019 Model LM1510 DRIVE MOTOR PACK PN AC F A0011 To increase waste web tension move the lock collar 1 32 away from the take up spool compressing the spring CAUTION Too much web tension may c...

Страница 12: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 12 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 T 150 MOUNTING STAND OPTIONAL 2 5...

Страница 13: ...the U S A 2019 LabelMill 11 01 2019 Model LM1510 T STAND ADJUSTMENT To adjust the T 150 mounting stand simply loosen the headlocks and adjust to the desired height by turning the column crank Be sure...

Страница 14: ...NUAL Page 14 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 3 SETUP ADJUSTMENT Valve Pack 3 1 Tamp Assembly Factory Setup 3 2 Flag Assembly Factory Setup 3 3 Synchronous Feed Wipe On...

Страница 15: ...model FLOW CONTROLS Tamp Corner Wrap Applications Control A This is used to adjust the speed that the tamp cylinder moves in the upward direction Control B Controls the tamp cylinder in the downward d...

Страница 16: ...mount assembly in place Adjust the up or down to achieve the 0 020 tighten the 4 bolts and secure the tamp assembly in place by tightening the thumbscrew This adjustment is very important If this is n...

Страница 17: ...reach the desired 0 020 A clearance 2 After this is set retighten the cap screws The dimension A should now be double checked to insure proper clearance This adjustment is very important If this is no...

Страница 18: ...esired direction 2 Retighten the mounting screws S to secure the peeler plate P after adjustments are made 3 Now that the plate is adjusted test run the machine to see if the web tracks correctly NOTE...

Страница 19: ...tor USER S MANUAL Page 19 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 CORNER WRAP UNIT OPERATION The LM 1510 control unit is equipped to support the optional corner wrap unit Pictures may...

Страница 20: ...ROGRAMMING AND CONTROL OPERATION Operator Interface Console 4 1 Accessory Connections 4 2 T 50 Photo Eye 4 3 Programming 4 4 Programming Flow Chart 4 8 Main Displays 4 10 Key Definitions 4 21 Set Up o...

Страница 21: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 21 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 HAND HELD LABELER INTERFACE HLI 100 4 1 LCD Display Operator Interface Interface Port...

Страница 22: ...ill 11 01 2019 Model LM1510 ACCESSORY CONNECTIONS LOCATED ON BACK OF CONTROL BOX 4 2 Power Switch Main Power Motor Pack Ports Remote Trigger Photoeye Port E Stop Aux Port Light Bar Auxiliary Ports Lab...

Страница 23: ...LM1510 Servo Drive Label Applicator USER S MANUAL Page 23 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 T 50 PHOTOEYE Trigger Cable Wiring 4 3...

Страница 24: ...2 Access or Enter the data selection options line bottom line of display of the PROGRAM BLOCK Sub Menus 3 Store the selected data UP DOWN ARROW KEYS ARE USED TO 1 Scroll up down through the primary me...

Страница 25: ...ycle has completed Multiple Feed how many labels are applied to one product with one signal reset when signal is toggled Interval Delay amount of time in seconds between multiple fed labels Note only...

Страница 26: ...Posn maintains label position on peeler plate at different label speeds automatically Stop Comp Dist Calculated distance used in the Label Auto position feature Label Stop Posn electronically adjusts...

Страница 27: ...to the peeler plate for live production operation ALARMS Used to trigger an alarm light etc when the web is broken or miss feed of a label PROGRAMMABLE BLOCKS Broken Web used to turn the option on or...

Страница 28: ...NG FLOW CHART LM MODEL 1510 UP DOWN ARROW KEYS WILL SCROLL THROUGH THE PROGRAM BLOCKS AND SUB MENUS 4 8 INITIALIZING PRESS PROG KEY PASSWORD PRESS ENTER AUTO SETUP PRESS ENTER PRODUCT SENSOR PRESS ENT...

Страница 29: ...S A 2019 LabelMill 11 01 2019 Model LM1510 4 9 ENCODER PRESS ENTER CYCLE TYPE PRESS ENTER PRINTER SETUP PRESS ENTER ALARMS PRESS ENTER JOB STORAGE PRESS ENTER DEFAULTS PRESS ENTER I O STATUS PRESS EN...

Страница 30: ...S PASSWORD PRESS ENTER PASSWORD 0000 PASSWORD OFF PASSWORD ON Note use UP and DOWN arrows to toggle between ON and OFF The enter keywill save selection AUTO SET UP PRESS ENTER AUTO SETUP IS RUNNING SY...

Страница 31: ...OR LARGER INTERVAL DELAY PRESS ENTER SENSOR TRIGGER LEADING EDGE MULTI FEED 00 Range 01 10 OFF DEBOUNCE PRESS ENTER ON DEBOUNCE PRESS ENTER USED TO FILTER FALSE TRIGGERING USED TO FILTER FALSE TRIGGER...

Страница 32: ...N PRESS ENTER HEAD UP SWITCH PRESS ENTER VACUUM RELEASE PRESS ENTER Note this time can never be larger then the tamp duration HEAD UP SWITCH N O VACUUM DELAY ON PRESS ENTER HEAD UP DEBOUNCE PRESS ENTE...

Страница 33: ...ABEL SPEED ACC PRESS ENTER SET SPEED PRESS ENTER SET ACCERELERATION PRESS ENTER SPEED IPM 0650 ACCEL MS 0060 SET ACCERELERATION PRESS ENTER COUNTER PRESS ENTER TOTAL CNT RESET PRESS ENTER BATCH CNT RE...

Страница 34: ...SENSOR PRESS ENTER I MARK GAP CLR PRESS ENTER MANUALSET GAP PRESS ENTER GAP THRESHOLD PRESS ENTER I MARK GAP CLR GAP I MARK GAP CLR CLEAR LABEL LENGTH PRESS ENTER LAB LEN 00 000 I MARK GAP CLR I MARK...

Страница 35: ...POSN PRESS ENTER STOP COMP DIST PRESS ENTER LABELS TO PEELER PRESS ENTER AUTO POSITION OFF LBLS PEELR 00 LABEL STOP POSN PRESS ENTER MISSG LABEL DET PRESS ENTER MISSING LBL DET ON STOP POSN 0 000 AUT...

Страница 36: ...CODER ON OFF ON CONVEYOR LOCK OFF ENC OVERRIDE PRESS ENTER TRIGGER DISTANCE PRESS ENTER START COMP DIST PRESS ENTER CONVEYOR LOCK ON Range 50 150 ST COMP DIS 0 000 MAX CONVYER IPM PRESSS ENTER MAX CV...

Страница 37: ...NUAL Page 37 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 4 17 CYCLE TYPE PRESS ENTER TAMP BEFORE FEED TAMP AFTER FEED BLOW BEFORE FEED BLOW AFTER FEED PRE PRINT TAMP PRE PRINT BLOW CLAM S...

Страница 38: ...VOLT LEVEL PRESS ENTER BROKEN WEB SENSE PRESS ENTER BROKEN WEB SENSE OFF FEED ERROR PRESS ENTER FEED ERROR OFF BROKEN WEB SENSE ON SENSE VOLT 4 000 FEED ERROR ON 4 18 PRINTER SETUP PRESS ENTER PRINTER...

Страница 39: ...TER RESTORE JOB PRESS ENTER JOB NUMBER 1 Range 01 06 Jobs ENTER OVERWRIGHT CLEAR ABORT ARE YOU SURE NO YES DELETE JOB PRESS ENTER SAVE JOB PRESS ENTER JOB NUMBER 1 JOB NUMBER 1 ARE YOU SURE NO YES ARE...

Страница 40: ...1510 I O STATUS PRESS ENTER S P H I A F V T O O O O O O 7 XO 0 O O O O O O O O 7 X1 0 O O O O O O O O 7 X2 0 O O O O O O O O 7 X3 0 O O O O O O O O 7 Y0 0 O O O O O O O O 7 Y1 0 O O O O O O O O 7 Y2 0...

Страница 41: ...nsation is used to correct the LabelMill application head ONLY The reaction time of the LabelMill control and label sensor is corrected The purpose of stop compensation is to maintain label placement...

Страница 42: ...nt of the label on the product When the encoder feature is used the product delay feature is rendered inactive Trigger distance will move the label placement in inches 00 00 PRODUCT DELAY is NOT used...

Страница 43: ...erance that will affect the accuracy of the system STOP COMP DIST LABEL STOP COMPENSATION DISTANCE 1 Set basic applicator up first refer to quick setup 2 Set MISSING LABEL to OFF 3 Set encoder to OFF...

Страница 44: ...EL STOP POSITION distance CAN NOT be greater than half the length of the label MISSING LABEL COMP MISSING LABEL COMPENSATION Missing Label Compensation is used to advance the label liner to compensate...

Страница 45: ...ines per revolution by circumference this will net lines per inch 5 Enter this number into menu ENC LINES INCH note that this number needs to be between 25 500 EXAMPLE 1 Encoder lines per revolution 1...

Страница 46: ...if necessary until label is in proper registration 14 Turn back on any options that may have been disabled for setup of this particular feature PRODUCT DELAY PRODUCT DELAY is NOT used in conjunction...

Страница 47: ...d into the control 13 Enter programming and advance to menu ALARMS 14 Turn BROKEN WEB ON 15 SENSE VOLT LVL enter calculated broken web voltage 16 The control is now set to detect a broken web and will...

Страница 48: ...bel in label sensor gap until the HIGHEST value is displayed press enter gap between labels 4 GAP THRESHOLD is now displayed This is the difference between the highest value and the lowest value 5 GAP...

Страница 49: ...by pressing the START key 12 Observe label speed and change if required 13 Manually move the label sensor so the label stops flush with the peeler plate tip 14 System is now ready for set up of advanc...

Страница 50: ...10 4 Set head up limit switch to NO TAMP SWITCH 5 Use the product delay to MOVE the label on the product The asynchronous application mode is used to apply labels to products that are either stationar...

Страница 51: ...placement of the label on the product 9 Measure the OFFSET of the label placement Note A label CAN NOT be advanced on the product ONLY moved back since the applicator can only delay the product signa...

Страница 52: ...CT DELAY WILL NOT WORK 7 Set Product delay to 00 000 8 Start system and apply label at the desired speed 9 Check the placement of the label on the product 10 Measure the OFFSET of the label placement...

Страница 53: ...ar Aux Connector Note some outputs can be wired to sourcing type outputs Status display legend INPUTS OUTPUTS S P H A F V T SMART TAMP PRODUCT SENSOR TAMP SENSOR AIR ASSIST SOL FLAG SOL VACUUM SOL TAM...

Страница 54: ...4 COM 4 24 VDC 5 FLAG SOL 6 O Y0 1 AIR ASSIST SOL 7 O Y0 0 SMART TAMP IN 8 I X0 3 AUX OUT 7 9 O Y0 4 LABEL SENSOR CONNECTOR 8 pin Amp P3 PIN Address SENSOR COLLECTOR GREEN 1 Green DIODE CATHODE BLACK...

Страница 55: ...1 24VDC 2 24 COM 3 24 COM 4 LOW LABEL IN 5 I X1 3 ERROR Red light 6 O Y0 7 LOW LABEL Yellow light 7 O Y1 0 RUN STATUS OK Green Light 8 O Y1 1 TAMP SYNC OUT 9 O Y1 2 INHIBIT IN 10 I X1 4 LABEL FEED ERR...

Страница 56: ...6 20 I X3 3 AUX OUT 1 21 O Y2 1 AUX OUT 2 22 O Y2 2 AUX OUT 3 23 O Y2 3 Applicator in cycle output Applicator Busy 24 O Y2 4 Paralleled with Y1 3 Batch Done 25 O Y1 6 AUX I O DB25 Male CONNECTOR J2 P6...

Страница 57: ...bel Applicator USER S MANUAL Page 57 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 E STOP Wiring DB 25 FEMALE J1 ONLY CR1 C24 24 24 TO OUTPUTS CR1 CR1 POWER TO SERVO CARD 9 10 11 DB25 E STO...

Страница 58: ...ch Sense GND 3 GND 3 Fault line O C 4 GND 4 GND 5 24 5 GND 6 24 6 TX 7 TX 8 COMM 1 RS 232 DB9 Female P8 PIN COMM 2 RS 232 DB9 Female Serial Plus Port P9 PIN INPUT OUTPUT ADDRESS NC 1 24 1 RS232 XMIT 2...

Страница 59: ...ADDRESS FOR A 1510 WHEN USING MULTIPLE LABELERS WITH ONE TS204 TOUCHSCREEN EACH LABELER MUST BE SET UP WITH A UNIQUE COMMUNICATIONS ADDRESS UP TO FOUR LABELERS CAN BE USED WITH ONE TS204 SWITCH LOCAT...

Страница 60: ...Applicator USER S MANUAL Page 60 Made in the U S A 2019 LabelMill 11 01 2019 Model LM1510 SECTION 5 CLEANING MAINTENANCE General Cleaning Maintenance 5 1 Troubleshooting 5 2 Fault Codes 5 3 Replacing...

Страница 61: ...ers To clean adhesive or residual build up off of guide rollers brake arms or the pinch roller assemblies use only isopropyl alcohol Other chemicals or abrasive products can cause damage to the system...

Страница 62: ...use and replace if necessary Air system will not operate A No air pressure B Plugged hose C Faulty valve Check air supply and filter Fix or replace hose Consult factory Take up unit does not turn A Fr...

Страница 63: ...nsed in auto set up Check label stock Check label sensor Retry auto set up Label Present Fault Feed Error Label present sensor failed to Detect label Feed error option enable without hardware attached...

Страница 64: ...of the overload condition must be determined and corrected prior to replacing the fuse NEVER replace the fuse with one of a greater AMP rating The specified rating has been selected to prevent damage...

Страница 65: ...LM 1510 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Copyright and Trademarks Copyright 2019 LabelMill All rights reserved All trademarks and brand names are the property of their respective owners L...

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