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Service 

All work inside the MXHF should be  performed by a qualified technician.  La Marche is not responsible for any 
damages caused by an unqualified technician. 

 

4.1 

Maintenance 

The  charger,  provided  it’s  installed  correctly  in  an  appropriate  location  and  is  not  abused,  will  require  little 
maintenance.  The only requirement is to monitor the air inlet filter at the front of the charger for dirt build up. 
The power modules internal to the charger housing require a good supply of cooling air during the charge cycle 
and  a  blocked  filter  will  affect  the  cooling  ability.  A  blocked  filter  could  lead  to  the  charger  turning  down  its 
maximum output to prevent overheating of the power modules. An extremely blocked filter could cause longer 
charge times, inability to charge the battery correctly

 

or premature wear-out of the power modules. 
 
The recommended service interval is 12 months but this will vary depending on the location of the charger and 
the  number  of  charge  cycles  performed.    The  fans  in  the  power  modules  only  run  during  charging  and  are 
speed controlled.  If the charger output is small, the fans will only be turning slowly.  At full power there is a 
considerable  requirement  for  cooling  air  and  the  fans  will  be  working  hard  with  considerable  hot  air  being 
exhausted  from  the  rear  of  the  charger.    The  exhaust  air  from  the  rear  of  the  charger  should  never  be 
restricted.  The  intermittent  nature  of  the  fans  results  in  a  long  fan  service  with  no  scheduled  replacement  of 
fans being required. 
 
The filter material is an electrostatic polypropylene type that is easy to clean with compressed air to blow out 
any dirt and dust buildup.  Before attempting to clean the filter it is necessary to remove it from the housing by 
unscrewing the 2x captive screws and unhinging the filter from the housing. The electrostatic filters provide a 
good  compromise  between  filtering  and  clogging,  but  a  small  quantity  of  dust  will  enter  the  power  modules 
during  normal  operation.    A  small  quantity  of  dust  in  the  power  modules  will  generally  not  cause  problems, 
however  excessive  build  ups  or  where  the  material ingested  is  corrosive,  conductive  or  wet  will  cause issues, 
resulting in premature “wear-out” of the power modules. 
 
  

  

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Содержание MXHF

Страница 1: ...964 Instruction Drawing Number P25 LMXHF 1 Tel 847 299 1188 Fax 847 299 3061 Revision A00 Rev Date 03 14 ECN 20355 La Marche Manufacturing Company www lamarchemfg com MXHF MXHF MXHF MXHF Motive Power...

Страница 2: ...at neither liquids nor any wet material come in contact with any internal components Do not operate this unit outside the input and output ratings listed on the unit nameplate Do not use this unit for...

Страница 3: ...alling the product Verify that you have all the necessary parts per your order for proper assembly CAUTION Failure to properly file a claim for shipping damages or provide a copy of the claim to La Ma...

Страница 4: ...2 2 Making the AC Input Connections 9 2 2 1 Bus Bar Selection 9 2 2 2 Auxiliary Power Supply Voltage Selection 10 2 2 3 AC Input Connections 10 2 3 Relay Configuration 11 2 4 Alarms 11 2 4 Alarms 12 2...

Страница 5: ...8 1 System Requirements 19 3 8 2 Installation 19 3 8 3 Operator Access Level Control 19 3 8 4 Charger Interface Tabs 19 3 8 5 Charge Profile Factory Settings 20 3 8 6 Alarm Factory Settings 22 4 Servi...

Страница 6: ...180ADC These chargers may be powered with 208 240VAC single phase or three phase For 380 480VAC three phase only Understanding the Model Number The MHHF model number is coded to describe the options...

Страница 7: ...ative humidity of 5 to 95 1 2 Placement of the MXHF The preferred installation is where the charger s can be located on a table or shelf protected against accidental contact with the lift truck or its...

Страница 8: ...t the base of the MXHF onto the mounting bracket 3 When fitting the battery cable ensure the locking screw is installed Mounting Bracket Side Mount 1 Fix the Mounting Bracket to the wall using a type...

Страница 9: ...Follow three easy steps to verify or configure proper AC input for the MXHF 2 2 1 Bus Bar Selection Configuring the Bus Bars on the AC filter board negates the need to rewire the AC inputs to the pow...

Страница 10: ...g 208 240V J5 480V J6 2 2 3 AC Input Connections The AC input cables are terminated onto the AC filter board via a five way terminal strip marked A B C for phases 1 2 and 3 D for neutral and E for ear...

Страница 11: ...Open RY2 J108 Pin 2 3 3 Charge Active Normally Closed Open RY3 J113 Pin 2 3 4 Alarm 1 Normally Open Closed RY4 J115 Pin 2 3 5 Alarm 2 Normally Open Closed RY5 J106 Pin 2 3 6 Not used RY6 J117 Pin 2 3...

Страница 12: ...urgent module count in the PC application monitor tab then the charger will stop If the urgent module count is set to one then the Charger is configured without redundancy and a single fault will sto...

Страница 13: ...to be disconnected mid cycle the toggle switch must be first set to STOP This will stop the charge and log a partial cycle in the charge log but allows safe disconnection of the battery Reversed Batte...

Страница 14: ...rings up the MXHF product page 5 Mini USB socket the USB port allows the PC application to talk to MPC35 controller 6 Inlet Filter required for the power modules to be cooled with clean air 7 Stop Sta...

Страница 15: ...f the battery This option gives ability to charge different type of batteries using only one MXHF charger Each battery will require an APC module The APC module monitors battery voltage and temperatur...

Страница 16: ...the completion of the normal charge until the equalize lockout time has expired normally 4 hours If the battery is unplugged before the lockout expires the request for Equalize will be cleared To ena...

Страница 17: ...harger As show in figure 8 the LCD will display the following settings Battery Voltage Battery Type Battery Amp Hour and Maximum Battery Current 3 5 2 LCD View in the Charging State While the battery...

Страница 18: ...een LED Lamp illuminated Charge terminated by the user No LEDs illuminated Urgent alarm ON charge terminated Red and Amber LEDs flashing Red and Green LED Lamps flashing Non urgent alarm ON charge not...

Страница 19: ...or troubleshooting monitoring and retrieving alarm and charge logs 3 8 1 System Requirements Charger Interface software has the following minimum system requirements Microsoft XP SP3 Windows Vista Win...

Страница 20: ...ful for determining usage trends and battery health BMM Alarm Log View and save the alarm log from a BMM battery module Alarm Log Displays all recorded charger and battery alarms for analysis and savi...

Страница 21: ...mp Comp factor 3mV degC cell Charge Profile Name AGM Charge Profile Type IUI Stage 1 Current 16A 100Ah 100 Stage 2 Voltage 2 37 V C Stage 3 Current 3 04A 100Ah 19 Stage 3 Min dV dt 3mV 15min cell Stag...

Страница 22: ...Daily Schedule Stop Configuration Error APC Electrolyte Level Low Output Fuse No Output Current Module Over Temperature APC Communication Fail APC Voltage Imbalance Controller ADC Fail Over Discharge...

Страница 23: ...wer modules only run during charging and are speed controlled If the charger output is small the fans will only be turning slowly At full power there is a considerable requirement for cooling air and...

Страница 24: ...ir inlet and outlet Configuration Error Charger cannot provide the target output current Check the controller configuration matches the quantity of power modules installed add power module if necessar...

Страница 25: ...ger configuration matches the battery check the battery for problems Finishing Charge Timeout The finishing charge part of the cycle is longer than expected Check the charger configuration matches the...

Страница 26: ...ice arrangements Should minor adjustments be required the local La Marche Sales Representative should be contacted to provide this service All sales are final Only standard LaMarche units will be cons...

Страница 27: ...ut clearing any protective devices ENVIROMENTAL Operating Temperature 14 to 158 F 10 to 70 C max output power is de rated above 122 F 50 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5...

Страница 28: ...7 5 4 3 9 14 2 10 6 7 6 16 2 12 2 8 9 23 3 17 8 12 5 NA 20 4 14 2 110 7 9 5 9 4 3 14 3 11 7 8 2 16 8 13 5 9 8 28 8 19 4 13 8 NA 22 5 15 9 120 8 6 6 4 4 7 15 6 12 7 8 9 18 3 14 3 10 5 NA 20 6 14 9 NA...

Страница 29: ...t time Equalize Maintenance function using a low constant current charge to ensure all cells inside the battery have similar voltage EQ Refresh Current The percentage of the nominal charge current tha...

Страница 30: ...100 Stage 1 Timeout The maximum time the charger will stay in bulk charge stage Stage 2 Voltage The setting for the constant voltage stage set in accordance with the battery technology depending on w...

Страница 31: ...31 Appendix E Document Control and Revision History Part Number 128964 Instruction Number P25 LMXHF 1 Issue ECN 20355 03 14...

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