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3.4.2  Stop/Start Rocker Switch 

Connect the battery to the charger using the supplied cable and set the toggle switch to START, make sure the 
big red LED lamp illuminates on the charger. 

3.4.3  Charge Complete 

A completed charge cycle is indicated by the big green LED lamp on the charger being illuminated. 

3.4.4  Fault indicators 

A  flashing  big  red  LED  lamp  indicates  a  non-urgent alarm  has  occurred  during  the  charge  cycle.  No  action  is 
required unless it happens on every charge cycle. When both the red and green LED lamps flash alternately an 
urgent  alarm  has  occurred,  the  charge  has  stopped  mid  cycle,  be  aware  the  battery  may  be  only  partially 
charged or not charged at all. 

3.4.5  Equalize Next Cycle 

Before a charge is started it is  possible to manually set the controller to perform an “Equalize  Charge” at the 
end of a normal charge cycle. The battery however will need to remain connected following the completion of 
the  normal  charge  until  the  equalize  lockout  time  has  expired,  normally  4  hours.  If  the  battery  is  unplugged 
before the lockout expires the request for Equalize will be cleared. 

To  enable  Equalize  Charge  for  the  next  cycle,  using  the  buttons  on  front  panel  of  the  charger  perform  the 
following: 

 

Press the UP button twice to select the “Eq. Next Cycle” function 

 

Push ENTER to bring up “Disabled” 

 

Push UP to select “Enabled” 

 

Push ENTER to accept the change 

 

Push DOWN to select “Store” 

 

Push ENTER to store 

 

Push DOWN to return to “Connect Battery” 

 

3.4.6  Battery Disconnection 

Always set the rocker switch to STOP position before removing the connector during the charge cycle to avoid 
damage  to  the  poles  of  the  connector  and  creating  sparks  in  the  vicinity  of a  gassing  battery.  The  connector 
should NEVER be unplugged during a charge cycle without setting the rocker switch to STOP position.  

If the charge cycle is complete and the charger is not putting out heavy  current the connector  can simply be 
unplugged without setting the rocker switch to STOP position. This will initiate an Auto Start option.  

Содержание MXHF

Страница 1: ...964 Instruction Drawing Number P25 LMXHF 1 Tel 847 299 1188 Fax 847 299 3061 Revision A00 Rev Date 03 14 ECN 20355 La Marche Manufacturing Company www lamarchemfg com MXHF MXHF MXHF MXHF Motive Power...

Страница 2: ...at neither liquids nor any wet material come in contact with any internal components Do not operate this unit outside the input and output ratings listed on the unit nameplate Do not use this unit for...

Страница 3: ...alling the product Verify that you have all the necessary parts per your order for proper assembly CAUTION Failure to properly file a claim for shipping damages or provide a copy of the claim to La Ma...

Страница 4: ...2 2 Making the AC Input Connections 9 2 2 1 Bus Bar Selection 9 2 2 2 Auxiliary Power Supply Voltage Selection 10 2 2 3 AC Input Connections 10 2 3 Relay Configuration 11 2 4 Alarms 11 2 4 Alarms 12 2...

Страница 5: ...8 1 System Requirements 19 3 8 2 Installation 19 3 8 3 Operator Access Level Control 19 3 8 4 Charger Interface Tabs 19 3 8 5 Charge Profile Factory Settings 20 3 8 6 Alarm Factory Settings 22 4 Servi...

Страница 6: ...180ADC These chargers may be powered with 208 240VAC single phase or three phase For 380 480VAC three phase only Understanding the Model Number The MHHF model number is coded to describe the options...

Страница 7: ...ative humidity of 5 to 95 1 2 Placement of the MXHF The preferred installation is where the charger s can be located on a table or shelf protected against accidental contact with the lift truck or its...

Страница 8: ...t the base of the MXHF onto the mounting bracket 3 When fitting the battery cable ensure the locking screw is installed Mounting Bracket Side Mount 1 Fix the Mounting Bracket to the wall using a type...

Страница 9: ...Follow three easy steps to verify or configure proper AC input for the MXHF 2 2 1 Bus Bar Selection Configuring the Bus Bars on the AC filter board negates the need to rewire the AC inputs to the pow...

Страница 10: ...g 208 240V J5 480V J6 2 2 3 AC Input Connections The AC input cables are terminated onto the AC filter board via a five way terminal strip marked A B C for phases 1 2 and 3 D for neutral and E for ear...

Страница 11: ...Open RY2 J108 Pin 2 3 3 Charge Active Normally Closed Open RY3 J113 Pin 2 3 4 Alarm 1 Normally Open Closed RY4 J115 Pin 2 3 5 Alarm 2 Normally Open Closed RY5 J106 Pin 2 3 6 Not used RY6 J117 Pin 2 3...

Страница 12: ...urgent module count in the PC application monitor tab then the charger will stop If the urgent module count is set to one then the Charger is configured without redundancy and a single fault will sto...

Страница 13: ...to be disconnected mid cycle the toggle switch must be first set to STOP This will stop the charge and log a partial cycle in the charge log but allows safe disconnection of the battery Reversed Batte...

Страница 14: ...rings up the MXHF product page 5 Mini USB socket the USB port allows the PC application to talk to MPC35 controller 6 Inlet Filter required for the power modules to be cooled with clean air 7 Stop Sta...

Страница 15: ...f the battery This option gives ability to charge different type of batteries using only one MXHF charger Each battery will require an APC module The APC module monitors battery voltage and temperatur...

Страница 16: ...the completion of the normal charge until the equalize lockout time has expired normally 4 hours If the battery is unplugged before the lockout expires the request for Equalize will be cleared To ena...

Страница 17: ...harger As show in figure 8 the LCD will display the following settings Battery Voltage Battery Type Battery Amp Hour and Maximum Battery Current 3 5 2 LCD View in the Charging State While the battery...

Страница 18: ...een LED Lamp illuminated Charge terminated by the user No LEDs illuminated Urgent alarm ON charge terminated Red and Amber LEDs flashing Red and Green LED Lamps flashing Non urgent alarm ON charge not...

Страница 19: ...or troubleshooting monitoring and retrieving alarm and charge logs 3 8 1 System Requirements Charger Interface software has the following minimum system requirements Microsoft XP SP3 Windows Vista Win...

Страница 20: ...ful for determining usage trends and battery health BMM Alarm Log View and save the alarm log from a BMM battery module Alarm Log Displays all recorded charger and battery alarms for analysis and savi...

Страница 21: ...mp Comp factor 3mV degC cell Charge Profile Name AGM Charge Profile Type IUI Stage 1 Current 16A 100Ah 100 Stage 2 Voltage 2 37 V C Stage 3 Current 3 04A 100Ah 19 Stage 3 Min dV dt 3mV 15min cell Stag...

Страница 22: ...Daily Schedule Stop Configuration Error APC Electrolyte Level Low Output Fuse No Output Current Module Over Temperature APC Communication Fail APC Voltage Imbalance Controller ADC Fail Over Discharge...

Страница 23: ...wer modules only run during charging and are speed controlled If the charger output is small the fans will only be turning slowly At full power there is a considerable requirement for cooling air and...

Страница 24: ...ir inlet and outlet Configuration Error Charger cannot provide the target output current Check the controller configuration matches the quantity of power modules installed add power module if necessar...

Страница 25: ...ger configuration matches the battery check the battery for problems Finishing Charge Timeout The finishing charge part of the cycle is longer than expected Check the charger configuration matches the...

Страница 26: ...ice arrangements Should minor adjustments be required the local La Marche Sales Representative should be contacted to provide this service All sales are final Only standard LaMarche units will be cons...

Страница 27: ...ut clearing any protective devices ENVIROMENTAL Operating Temperature 14 to 158 F 10 to 70 C max output power is de rated above 122 F 50 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5...

Страница 28: ...7 5 4 3 9 14 2 10 6 7 6 16 2 12 2 8 9 23 3 17 8 12 5 NA 20 4 14 2 110 7 9 5 9 4 3 14 3 11 7 8 2 16 8 13 5 9 8 28 8 19 4 13 8 NA 22 5 15 9 120 8 6 6 4 4 7 15 6 12 7 8 9 18 3 14 3 10 5 NA 20 6 14 9 NA...

Страница 29: ...t time Equalize Maintenance function using a low constant current charge to ensure all cells inside the battery have similar voltage EQ Refresh Current The percentage of the nominal charge current tha...

Страница 30: ...100 Stage 1 Timeout The maximum time the charger will stay in bulk charge stage Stage 2 Voltage The setting for the constant voltage stage set in accordance with the battery technology depending on w...

Страница 31: ...31 Appendix E Document Control and Revision History Part Number 128964 Instruction Number P25 LMXHF 1 Issue ECN 20355 03 14...

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