L.B. White Tradesman 400 Скачать руководство пользователя страница 18

READ THIS ENTIRE SECTION BEFORE BEGINNING
TO TROUBLESHOOT PROBLEMS.

The following troubleshooting guide provides systematic
procedures for isolating equipment problems.  This guide is
intended for use by a QUALIFIED GAS HEATER SERVICE
PERSON.  DO NOT ATTEMPT TO SERVICE THESE HEATERS
UNLESS YOU HAVE BEEN PROPERLY TRAINED.

TEST  EQUIPMENT  REQUIRED

The following pieces of test equipment will be required to
troubleshoot this system with minimal time and effort.

• Digital Multimeter - for measuring AC voltage and

resistance.

• Low Pressure Gauge - for checking inlet and outlet

pressures at the gas control valve against dataplate
rating.

Refer to the system operation sequence in this section to
gain an understanding as to how the equipment operates
during a call for heat.  Understanding the sequence of
operation is important as it relates to problem solving.

Heater models labeled

Tradesman Ultra

have a red light

located at the fan end of the heater. The light will flash a
specific pattern depending upon the problem which is
diagnosed.  If the light is flashing, the flash pattern will be
followed by a pause and then a repeat of the flash pattern
until the problem is corrected.  Use the light to help
diagnose the problem.

Heater models labeled

Tradesman

do not have the

diagnostic red light.  

Troubleshooting Flow Charts are provided to eliminate
problems.  To use the flow charts effectively, you must first
identify the problem.

Before beginning::

Inspect heater for apparent damage.

Check all wiring for loose connections and worn
insulation.  

Tradesman Ultra

 Diagnostic Heaters

Page

Red light is steady on.  No flash pattern. . . . . . . . . . . . . . 18
Red light light is not on. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Red light is flashing:

A. One Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B. Two Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
C. Three Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D. Four Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D. Five Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Tradesman 

Non - Diagnostic Heters

Page

Fan Does Not Run, Heater Does Not Light. . . . . . . . . . . . 22
Fan Runs, Heater Does Not Light . . . . . . . . . . . . . . . . . . . 23
Heater Lights, But Does Not Stay Lit. . . . . . . . . . . . . . . . . 24

Components should be replaced only after each step has
been completed and replacement is suggested in the flow
chart.  Refer to the Servicing sections as necessary to
obtain information on disassembly and replacement
procedures of the component once the problem is identified
by the flow chart.

DIRECT IGNITION OPERATION SEQUENCE:

--   Voltage is sent to the thermostat.
--   Thermostat calls for heat.
--   Thermostat sends voltage to ignition control.
--   Red light is illuminated.( Diagnostic Heaters Only).
--   Ignition control module performs self safety check.

--  Internal components are tested.
--  Air proving circuit is checked.

--   Ignition control module begins ignition trial sequence.
--   Ignition control module sends 115 volts to air proving       . 

switch.

--   Ignition control sends 115 volts to motor

-- Motor starts.

--   Air proving switch closes and 115 volts are returned to the  

ignition control module.

--   Ignition control module sends high voltage to the igniter 

electrode.

--  Igniter sparks.

--   Ignition control module sends 115 volts to the gas control 

valve through the backflash switch.

--  Gas control valve opens.

--   Ignition occurs.

--  Igniter continues to spark until flame proving 

occurs.

--  Ignition spark is cut off.
--  Gas valve stays open.

--   Room warms to desired temperature.

--  Thermostat is satisfied.
--  Heater shuts down.

--   Process starts again on a call for heat.

IGNITION FAILURE SEQUENCE:

--   Trial for ignition takes approximately 10 seconds.
--   If ignition module does not sense a flame within the ignition

trial, the module goes into safety lockout (3 flash pattern.)

--  Gas valve closes.
--  Ignition spark shuts off.
--  Fan motor stops.

--   To retry for ignition, the systems must be reset:

--  Turn the thermostat down and then up to call for 

heat 
or unplug heater and plug it back in or

--  Position selector switch to off and then back to 

on.

17

Troubleshooting Information

WARNING

This heater can start at any time.

Troubleshooting this system may require operating the
unit with voltage present and gas on.  Be careful when
working on the heater.

Failure to follow this warning may result in property
damage, personal injury or death.

Содержание Tradesman 400

Страница 1: ...hite com ATTENTION ALL USERS This heater has been tested and evaluated by C S A International in accordance with the requirements of Standard ANSI Z83 7 CSA 2 14 and is listed and approved as a direct...

Страница 2: ......

Страница 3: ...d to property damage personal injury or loss of life GENERAL HAZARD WARNING Failure to comply with the precautions and instructions provided with this heater can result in Death Serious bodily injury...

Страница 4: ...s Owner s Manual includes all options and accessories commonly used on this heater When calling for technical service assistance or for other specific information always have model number configuratio...

Страница 5: ...Gas 6 ft 1 83 m SPECIFICATIONS Model Electrical Supply Volts Hz Phase Amp Draw Dimensions Inches L x W x H Minimum Safe Distances From Nearest Combustible Materials STARTING CONTINUOUS OPERATION Fuel...

Страница 6: ...nder some circumstances If there is an underground leak the movement of gas through the soil can filter the odorant Propane gas odor may differ in intensity at different levels Since propane gas is he...

Страница 7: ...Forced air heaters shall not be directed toward any propane gas container within 20 feet 6 10 meters Do not wash the heater Use only compressed air a soft brush or dry cloth to clean the interior of t...

Страница 8: ...nd clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback With the main burner in operation check all connections hose connections fittings and joint...

Страница 9: ...and defective parts replaced immediately The heater must be retested by properly qualified service personnel before placing the heater back into use PROPANE GAS SUPPLY SIZING The vaporization of prop...

Страница 10: ...nsert POL stem into the valve on the tank Thread the nut counterclockwise into the tank valve Tighten the nut securely with a wrench See Fig 4 2 Slowly open the tank valve This will prevent lock up of...

Страница 11: ...urer s recommended burner manifold pressure for size orifice used Ensure that the primary air supply to heater is open and free of dust dirt and debris for complete proper combustion If the heater is...

Страница 12: ...no cost A nominal charge will be applied for wiring diagrams Maintenance Instructions 1 Before cleaning shut off all gas supply valves and disconnect electrical supply 2 The heater should have dirt or...

Страница 13: ...check for gas leaks 9 Clean the heater s orifice with compressed air or a soft dry rag Do not use files drills broaches etc to clean the orifice Doing so may enlarge the hole causing combustion or ign...

Страница 14: ...contacts of the switch opening 3 Allow the switch to cool The switch contacts will close Check for electrical continuity across the switch terminals to ensure contacts have closed FIG 10 AUTO RESET B...

Страница 15: ...UT BOWED RETAINING CLIP SMALLER HOLE ALIGNED TO IGNITER GAP MAINTENANCE 1 Using a small wire brush reach down the barrel of the heater and brush the igniter electrode Ensure buildup is removed 2 Test...

Страница 16: ...rom heater FIG 19 THERMOSTAT IGNITION CONTROL 14 15 1 Disconnect the LED wire harness from the circuit board if applicable 2 Disconnect the ignition cable and remove the nuts securing the control to t...

Страница 17: ...and start the heater FIG 22 C Reading Pressures 1 With the heater operating the pressure gauge must read the pressures specified on the dataplate 2 Does the reading at the gas control valve agree wit...

Страница 18: ...Lights But Does Not Stay Lit 24 Components should be replaced only after each step has been completed and replacement is suggested in the flow chart Refer to the Servicing sections as necessary to obt...

Страница 19: ...voltage supplied to heater power cord Check extension cords and circuit breakers Repair extension cord reset breaker or call qualified electrician No 18 Problem Defective ignition control Does thermos...

Страница 20: ...and closed positions Yes If air proving switch is bypassed remove the bypass and retest Replace the switch if necessary One Time Air proving switch contacts are closed before fan motor starts Is air...

Страница 21: ...gnition control Defective motor Does ignition control send voltage to air proving switch Is ignition control receiving proper voltage No Is proper voltage supplied to heater power cord Defective ignit...

Страница 22: ...ernal board fault If module resets then have qualified electrician check power source for power quality problems Frequency line noise line spikes loose connections too small wire gauge Flame sense rel...

Страница 23: ...ed to ignition control Defective thermostat Is voltage supplied to air proving switch from the ignition control Defective Ignition Control Does fan motor start Check for voltage from ignition control...

Страница 24: ...rk Is high voltage lead securely connected to ignition control and ignitor Connect high voltage lead Is ignitor properly gapped Check igniter gap Regap to 3 16 in Is ignitor gap positioned toward burn...

Страница 25: ...iter if needed No Connect high voltage lead 24 TRADESMAN HEATER Problem Is proper fuel supplied to heater inlet Connect proper gas supply to heater Open all gas shutoff valves No Is proper gas pressur...

Страница 26: ...Electrical Connection and Ladder Diagrams 25 TRADESMAN 400 TRADESMAN 400 ULTRA...

Страница 27: ...fresh air into the heater and blow it into room for heating Gas Control Solenoid Valve House an electromagnet which is energized by voltage and opens to allow passage of gas to the burner orifice Gas...

Страница 28: ...27 PARTS SCHEMATIC Parts Identification...

Страница 29: ...ve 572551 14 Manifold tube with fittings 572570 15 Ignition control 571344 16 Ignition cable high voltage 571263 17 Igniter 573196 18 Backflash switch with hardware 572571 19 Combustion chamber with b...

Страница 30: ...nths of the date code marked on the part If the defect occurs more than 24 months later than the date code but within 24 months from the date of purchase by the end user a copy of a bill of sale will...

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