Kverneland Vicon Andex 724 Скачать руководство пользователя | Manualshive

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background image

Crate packaging

31

Standard version with

hydraulic transport

chassis

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Содержание Vicon Andex 724

Страница 1: ...Andex 724 724 Hydro Assembly instructions Original assembly instructions Edition 03 2012 Date of print 04 2012 Language EN Machine number VF69670236 Model 6967 Document number VF16648840 EN ...

Страница 2: ...up Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating manual are subject to change without notice The right to technical revision is reserved ...

Страница 3: ...sembly for crate packaging 48 Pallet packaging 49 Requirements 49 Pallet assembly 50 Hydraulics 52 Fitting the rotor chassis 52 Final assembly for pallet packaging 54 Setting up work 55 PTO shaft length 55 Adjusting the rotor pitch 57 Adjusting the rotor pitch for a single axle 58 Adjust the rotor pitch for a tandem axle 59 Steering 60 Accessories 61 Optional accessories 61 Tine saver 62 Spare whe...

Страница 4: ... must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine In this way you will achieve optimum work results and operational safety The assembly instructions form an integral part of the machine and must always be kept to hand This will allow accidents to be avoided warranty requirements to be met For the employer Untrained or unauthorised ...

Страница 5: ... information The Examples pictogram indicates examples that assist under standing of the instructions The spanner indicates tips for assembly or adjustment work This arrow in the diagram shows the direction of travel The brush indicates the points that must be lubricated using the brush The grease gun indicates the points that must be lubricated using the grease gun Switch on the tractor Secure th...

Страница 6: ...hly read and observed It is the responsibility of the operator to ensure that all personnel involved in the assembly are provided with the relevant accident prevention regulations as well as generally applicable health and safety and road safety regulations All personnel involved in the assembly must be aware of these rules and regulations and adhere to them they must also be instructed on the pot...

Страница 7: ... the instructions A part conforms to the requirements only if it is an original part or if it is expressly approved by the manufacturer Hazard areas Do not leave the engine running in enclosed spaces Actuation elements cables chains and rod assemblies of remotely controlled equipment must be fitted in such a way that they cannot cause unintended movement in any transport or work position All tight...

Страница 8: ...e table below should no other torques be specified The torque specifications refer to a dry coefficient of friction 0 12 Tighten safety bolts and lock nuts to a 10 higher value Observe the torque specifications Securely tighten screws nuts and bolts to the specified torques Incorrectly tightened screwed connections can loosen or become jammed This could result in machine damage or injury Bolt size...

Страница 9: ...ial tightening torques for the following screwed con nections 90 Nm Spring tine 270 Nm Transport chassis wheel nuts 20 Nm Rotor chassis wheel nuts 250 Nm M 20 nut Rotor chassis wheel axle Spring tines 90 Nm 270 Nm 6 x 20 Nm M 12 wheel nut 250 Nm M 20 nut ...

Страница 10: ...s Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotation of screws and nuts etc is always viewed from the operating side Front Left Right Rear Top Bottom Rotary direction right ...

Страница 11: ...view Designation of components Deflector bar Main frame Attachment carrier Tine supports Tines Swath former Rotor gear Sustainer Transport chassis Rotor chassis Front deflector bar Tine guard stowage compartment Drive ...

Страница 12: ...aft Rotor chassis Lift arm console Bearing housing Left lift arm Rotor chassis 1 2 3 3 4 4 5 6 6 No Assembly group Page 1 Connect main frame with transport chassis 15 2 Connect front main frame with rear main frame 19 3 Fit left and right lift arms to lift arm console 27 4 Fit rotor onto lift arm 38 5 Fit intermediate shaft 39 6 Fit side shafts 41 ...

Страница 13: ...termediate shaft Right rotor chassis Left lift arm Wheel Wheel hub Left rotor Front main frame 1 3 4 2 2 No Assembly group Page 1 Connect front main frame with rear main frame 19 2 Fit wheels onto transport chassis 15 3 Fit rotor to lift arm 38 4 Fit intermediate shaft 39 5 Fit side shafts 41 ...

Страница 14: ... REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces using a brush Observe the safety information Observe the safety information when carrying out all work Disregard for saf...

Страница 15: ...he transport chassis and secure Fit the steering arms then adjust them and screw into place Fit the wheel hub onto the axles Fit the wheels of the transport chassis onto the axles Attach the protective cap Rear main frame Transport chassis Steering arm Axle No Quantity Part 1 1 Transport chassis 2 6 M 16 x 140 bolts 10 9 3 12 M 16 nuts 10 9 4 18 M 16 washers 5 2 Axles 6 2 10 0 75 15 3 wheels 7 2 S...

Страница 16: ...ng 16 Dowel pins Wheel chock M 18 x 1 5 wheel nuts 270 Nm M 16 x 140 10 9 M 16 x 80 10 9 Spacer bushing Spacer bushing Drive in the dowel pins at 90 to each other Reflector 35 cm above driving surface M 16 x 120 8 8 ...

Страница 17: ...rt chassis and secure Fit the steering arms then adjust them and screw into place Fit the wheel hub onto the axles Fit the wheels of the hydraulic transport chassis onto the axles Attach the protective cap Hydraulic transport chassis Steering arm No Quantity Part 1 1 Hydraulic transport chassis 2 6 M 16 x 140 bolts 10 9 3 12 M 16 nuts 10 9 4 18 M 16 washers 5 2 Axles 6 2 10 0 75 15 3 wheels 7 2 St...

Страница 18: ... packaging 18 Dowel pins Wheel chock M 18 x 1 5 wheel nuts 270 Nm M 16 x 140 10 9 Spacer bushing Drive in the dowel pins at 90 to each other Reflector 35 cm above driving surface M 16 x 120 8 8 M 8 x 25 8 8 ...

Страница 19: ...e pieces together Fit the tine guard holder and insert the bolt Screw the flange pieces on both main frame pieces tightly torsion free The stowage compartments for the tine guards are fixed to the main frame s lower connecting bolts Rear main frame Front main frame Stowage compartment No Quantity Part 1 1 Rear main frame 2 1 Front main frame 3 10 M 16 x 60 bolts 4 10 M 16 nuts 5 12 M 16 washers 6 ...

Страница 20: ...uct with hydraulic hoses and electrical cables under the main frame No Quantity Part 1 1 Front cable duct 2 2 M 8 x 16 thread rolling bolt 3 1 Intermediate shaft holder 4 1 Front deflector bar 5 2 M 12 x 30 mushroom head bolt 6 2 13 x 30 washers 7 2 M 12 self locking nut Front cable duct Intermediate shaft holder Front deflector bar Hydraulic hoses and electrical cables Cable guide ...

Страница 21: ...ical cables in the rear cable duct Fit the rear cable duct with hydraulic hoses and electrical cables under the main frame No Quantity Part 1 1 Rear cable duct 2 2 M 8 x 16 thread rolling bolt Rear cable duct Lift arm console Hydraulic hoses and electrical cables Thread rolling bolt ...

Страница 22: ... 22 Fitting the hose guide Fit the hose guide onto the attachment carrier Hose guide No Quantity Part 1 1 Hose guide 2 1 Perforated plate 3 2 M 10 x 30 rounded head bolts 4 2 11 x 20 x 2 washers 5 2 Self locking nuts ...

Страница 23: ...eering rods page 24 Connect up the front and rear steering rods See Connecting up the steering rods page 25 The lock nut for the front steering rod is glued in place at the factory When adjusting the steering only correct the length of the rear steering rod Front steering rod Rear steering rod Swinging arm Right steering rod Left steering rod Bearing shell No Quantity Part 1 1 Front steering rod 2...

Страница 24: ...ng rod to the swinging arm and align Insert the bolt into the swinging arm and secure with the dowel pin Right steering rod Left steering rod No Quantity Part 1 1 Right steering rod 2 1 Left steering rod 3 1 Locking plate 4 1 M 8 x 20 bolt 5 1 M 8 self locking nut 6 2 Threaded pins with lubricating nipple 7 2 M 16 self locking nuts Right steering rod Left steering rod Threaded pin Locking plate Se...

Страница 25: ...hreaded pin with a self locking nut The lock nut for the front steering rod is glued in place at the factory When adjusting the steering only correct the length of the rear steering rod After adjusting the steering secure the steering rod with the lock nut Clevis Front steering rod Bearing shell Rear steering rod No Quantity Part 1 1 Front steering rod 2 1 Rear steering rod 3 1 Threaded pin 4 1 M ...

Страница 26: ...rate packaging 26 Lift arms Fit the lift arms with hydraulics and the transport locking bars for both rotors onto the main frame Left lift arm Right lift arm Flange bearing Lift arm console Bearing shaft ...

Страница 27: ...e pieces on the lift arm support Use shim discs to evenly adjust the seat of the lift arm Insert the bolts Fit the dowel pins Screw the flange pieces tight torsion free Shim disc Flange piece Lift arm Lift arm support Shim disc Flange piece No Quantity Part 1 2 Lift arms 2 4 Flange piece 3 4 50 x 62 x 1 shim discs 5 4 50 x 62 x 3 shim discs 6 16 M 12 x 50 bolts 7 16 13 x 30 x 4 washers 8 16 M 12 s...

Страница 28: ...ston rod of the hydraulic cylinder up to the mounting point on the lift arm Grease the pins with a brush Fit the piston rod onto the mounting point Pin Lift limiter Hydraulic cylinder No Quantity Part 1 2 Lift limiter left right 2 2 Hydraulic cylinder 2 2 Pin 3 4 10 x 50 dowel pins Lift limiter Dowel pins Hydraulic cylinder Mounting point for piston rod Piston rod Spacers No Quantity Part 1 2 Hydr...

Страница 29: ...ng of the hydraulic hoses Hydraulics for the standard version Raising the lift arms Connection to tractor s single acting hydraulic control device Telescoping the lift arms Connection to tractor s double acting hydraulic control device Hydraulic cylinder Ball valve Ball valve Ball valve Hydraulic cylinder ...

Страница 30: ...Crate packaging 30 Hydraulic single lift Connection to cable controlled ball valves and tractor s single acting hydraulic control device Cable controlled ball valve Cable stopper ...

Страница 31: ...Crate packaging 31 Standard version with hydraulic transport chassis ...

Страница 32: ...kaging 32 Hydro version Pilotbox Plug Connection Solenoid valve Function A 1 Y1 Raise and lower the left hand lift arm B 2 Y2 Raise and lower the transport chassis C 3 Y3 Raise and lower the right hand lift arm ...

Страница 33: ...ath former holder No Quantity Part 1 1 Pre assembled swath former 2 1 Pre assembled swath former holder 3 1 Control arm on lift arm 4 1 Control arm on swath former holder Swath former Swath former holder Control arm on lift arm Control arm on swath former holder Control arm Gear box A B A B Swath former holder No Quantity Part 1 1 Pre assembled swath former holder 2 4 M 12 x 25 bolts 3 4 M 12 wash...

Страница 34: ...swath former to the swath former carrier Control lever on the lift arm Control lever on the swath former holder No Quantity Part 1 1 Control arm 2 2 21 x 18 dowel pins 3 2 M 16 x 40 bolts 4 2 40 x 17 x 4 washers 4 1 M 10 x 40 bolt 5 1 M 10 self locking nut 6 2 M 10 washers Swath former holder Swath former No Quantity Part 1 1 Pre assembled swath former 2 1 Fitted swath former holder 3 2 M 10 washe...

Страница 35: ...carrier Push the cable stopper on to the control cable and secure the knots so that the cable is slightly pretensioned Secure the traction cables with the cable stopper so that they are slightly tensioned when the lift arm is lowered Route the ends of the traction cables through the upper ring on the hose guide Ceramic eyelet Traction cables Transport locking bar No Quantity Part 1 2 Traction cabl...

Страница 36: ...d on the rotor chassis No Quantity Part 1 2 Rotor chassis pre assembled with rotor gears and bearing housing 2 4 Rear running wheels 16 x 6 5 pre assembled with axle 3 4 Front running wheels 16 x 6 5 Running wheel Rotor gear Bearing housing 20 Nm wheel nut ...

Страница 37: ...e rear wheels onto both rotor chassis Tighten the axle nut to 250 Nm Fitting the front wheels The front running wheels are fitted onto the double axles of both rotor chassis as shown below Tighten the wheel nuts on the wheels to 20 Nm Fit the outer wheel caps to the wheels Running wheel Double wheel No Quantity Part 1 4 Rear running wheels 16 x 6 5 pre assembled with axle 2 4 4 x M 20 nuts 3 4 4 x...

Страница 38: ...aring shaft Push the ring onto the bearing shaft Secure the ring with a dowel pin Drive in the dowel pins at 90 to each other No Quantity Part 1 2 Lift arms fitted to main frame 2 2 Bearing housings fitted onto rotors 3 2 Ring 4 2 Dowel pin large 5 2 Dowel pin small 6 2 50 x 62 x 3 washers Bearing shaft Bearing housing Ring Dowel pins Washer for bearing shaft Lift arm Drive in the dowel pins at 90...

Страница 39: ...and pipe clamp onto the guard tube of the intermediate pipe Place the hub axle of the intermediate shaft onto the gear box Fit the bearing shells for the intermediate shaft onto the interme diate shaft mounting bracket from behind See Fitting the intermediate shaft to the intermediate shaft mounting bracket page 40 Intermediate shaft mounting bracket Pipe clamp Protective pot Front deflector bar G...

Страница 40: ...ight Fit the protective pot for the intermediate shaft and screw tight Fit the front deflector bar onto the intermediate shaft holder No Quantity Part 1 1 Intermediate shaft 2 1 Intermediate shaft holder 3 1 Assembly material for intermediate shaft 4 1 Protective pot Intermediate shaft Protective pot Intermediate shaft mounting bracket Assembly material for intermediate shaft ...

Страница 41: ...to lock into place Fit the side shaft onto the rotor gear and secure with a bolt Greasing schedule for PTO shafts No Quantity Part 1 2 Side shafts No Quantity Part Greasing interval 1 1 WWE 2280 drive shaft 50 h Wide angle joint daily 2 1 Intermediate shaft 3 2 W 2200 auxiliary drive shaft for left and right rotors 100 h 4 1 Gear box ...

Страница 42: ...ated warning sign Loosen the illuminated warning signs on the transport chassis swivel into the correct position and fix in place Lay the cables See Laying the cables page 43 No Quantity Part 1 2 Warning sign and lighting equipment set Illuminated warning signs ...

Страница 43: ... eyes on the transport chassis Route the long cable starting from the front hose guide beneath the main frame Guide the cables through the cable duct on the front main frame Fix the cables past the gear box with cable ties Cable duct Hose guide Lighting equipment Cable set Rear light Lashing eyelet on transport frame Lashing eyelet on main frame Cable ties Ensure the correct position of the plug a...

Страница 44: ... Part 1 22 Tine supports 2 22 M 12 x 60 bolts 3 44 M 12 washers 4 44 M 12 self locking nuts 5 22 M 12 x 75 bolts 6 44 Shims 7 22 35 x 52 x 3 5 washer Tine supports Shim M 12 self locking nut 120 Nm M 12 self locking nut 70 Nm M 12 washers 35 x 52 x 3 5 washer M 12 x 75 bolts M 12 x 60 bolts Rotor gear ...

Страница 45: ...itting the front deflector bar The front deflector bar is fitted along with the intermediate shaft holder directly to the main frame See Fitting the intermediate shaft page 39 Bearing housing Deflector bar Front deflector bar Protective cap Crank locking device Crank guide Protective cap ...

Страница 46: ...rier onto the bearing housing Insert the bolts from the outside to the inside and connect with the disc and self locking nuts Place the protective caps onto the profile section tube of the deflector carrier Bearing housing Deflector carrier Protective cap No Quantity Part 1 2 Deflector bar 2 8 M 12 x 35 bolts 3 8 M 12 self locking nuts 4 8 M 12 washers 5 4 Protective caps ...

Страница 47: ...e crank locking device Fit the crank locking device bracket to the deflector bar Fit the crank locking device to the bracket Crank guide No Quantity Part 1 2 Crank guide 2 2 M 12 x 35 bolts 3 2 M 12 self locking nut 4 4 M 12 washers Crank locking device Bolts Deflector carrier Holder No Quantity Part 1 2 Crank locking device 2 2 Holder 3 4 M 12 x 35 bolts 4 4 M 12 self locking nut 5 4 M 12 washers...

Страница 48: ...nsert the crank through the crank guide at the back Use washers Connect the crank and joint using a dowel pin Place the cap on the crank Final assembly for crate packaging Proceed as follows to complete the assembly Setting up work see page 55 Accessories see page 61 Final operations see page 69 Adapter Rubber joint Spindle 1 washer 2 washers Crank locking device Protective cap Holder Crank No Qua...

Страница 49: ...the REPORT MISSING PARTS form and send it to the ORDER DESK in Kerteminde straight away Removing the surface protection Remove the surface protection e g Tectyl with which the bare surfaces such as tine arms tine supports and bearing shafts have been coated Grease the bare surfaces using a brush Observe the safety information Observe the safety information when carrying out all work Disregard for ...

Страница 50: ...pieces together Fit the tine guard holder and insert the bolt Screw the flange pieces on both main frame pieces tightly torsion free The stowage compartments for the tine guards are fixed to the main frame s lower connecting bolts Fitting the cable duct See Fitting the front cable duct page 20 See Fitting the rear cable duct page 21 Fitting the hose guide See Fitting the hose guide page 22 Rear ma...

Страница 51: ...hassis with suitable lifting accessories and secure Use a brush to grease the bushes of the wheel hub Fit the wheel hub onto the axles Fit the wheels of the transport chassis onto the axles Fitting the hydraulic transport chassis See Fitting the hydraulic transport chassis page 17 Fitting the drive See Drive page 39 Transport chassis Axle Wheel hub No Quantity Part 1 1 Transport chassis 2 4 M 16 x...

Страница 52: ...r lever Fitting the rotor chassis The rotor gears are pre fitted on the two lift arms Proceed as follows Fit the wheels onto both rotor chassis See Fitting the wheels page 37 Use the tractor s hydraulic control device to fold back the lift arms until the underside of the rotor gears is around 70 cm above the ground Secure the tractor against rolling away shut off the engine and remove the ignition...

Страница 53: ...or chassis Use the tractor s hydraulic control device to completely fold back the lift arms Secure the tractor against rolling away shut off the engine and remove the ignition key Close the ball valve Work carefully Make sure that you precisely position the rotor gear Gearbox rods attached crookedly can twist The machine may be seriously damaged as a result Rotor gear Washer Threaded rod Self lock...

Страница 54: ...to complete the assembly Swath former see page 33 Lighting equipment and electrics see page 42 Fitting the tine supports see page 44 Protective equipment see page 45 Fitting the crank see page 47 Setting up work see page 55 Accessories see page 61 Final operations see page 69 ...

Страница 55: ...the tractor s lower link Set the tractor and machine to the smallest angle of lock Secure the tractor against rolling away shut off the engine and remove the ignition key Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury would be ca...

Страница 56: ...nd minimum distance a 20 mm Shorten both the sliding tube and guard tube to the same size Deburr the ends of the tubes Remove the swarf Grease the sliding surfaces well Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a marking on the guard tube of the PTO shaft Check the length of the PTO shaft and shorten it if necessary Fit the PTO shaft o...

Страница 57: ...positioning of the wheel axles There are five possible positions per axle Choose the following positions for the basic setting When adjusting the rotor chassis note the Left information sticker on the left hand rotor chassis See Fitting the rotor chassis page 52 20 mm 20 mm Tines Collecting the crop increases the distance between the tines and the ground 0 mm 0 mm Left rotor Right rotor ...

Страница 58: ...ut back on Retighten the M 20 nut The inner wheels on the swath former side must be fitted one hole higher than the outer wheels Tighten the bolt to a torque of 250 Nm The axle plate must sit securely on the axle M 20 nut at 250 Nm Axle Axle plate No Quantity Part 1 2 Rotor chassis pre assembled with rotor gears and bearing housing 2 4 Rear running wheels 16 x 6 5 3 4 M 20 nut 4 4 M 20 washers ...

Страница 59: ... The inner wheels on the swath former side must be fitted one hole higher than the outer wheels Tighten the bolt to a torque of 250 Nm The axle plate must sit securely on the axle s stop plate M 20 nut at 250 Nm Securing pin Axle plate Stop plate Axle No Quantity Part 1 2 Rotor chassis pre assembled with rotor gears and bearing housing 2 4 Tandem axles with prefitted running wheels 16 x 6 5 3 4 M ...

Страница 60: ...oceed as follows Secure the tractor against rolling away shut off the engine and remove the ignition key Control length of the front steering rod L1 approx 2 019 mm Control length of the rear steering rod L2 approx 2 612 mm Control length of the track rods S 1 015 mm Check track A at the front and rear sides of the tyres Front A Rear A 3 mm Track arm Steering arm Track rod Steering rod Front steer...

Страница 61: ... scope of delivery are indicated by a plus symbol in this manual Hydraulic single lift The optional hydraulic single lift for the standard machine enables single rotor operation Fit both cable controlled ball valves onto the lift arm console Connect up the hydraulics in accordance with the hydraulics plan See Hydraulic single lift page 30 Lay the control cables Cable controlled ball valve Lift arm...

Страница 62: ...position Check the tine position for each tine If the tine saver is overtightened the tine legs become splayed Proceed as follows Check the tine position Loosen the screwed connection until both tine legs run parallel Spare wheel The optional spare wheel fits on all of the rotor s wheel axles The spare wheel can be fitted to the machine s front deflector bar Separate assembly instructions are supp...

Страница 63: ...es 63 Hydraulic transport chassis The optional hydraulic transport chassis is designed to minimise the transport height and is optionally available for the standard and Hydro versions Hydraulic transport chassis ...

Страница 64: ... Circuit diagrams Hydraulics circuit diagram Standard version Left lift arm Right lift arm Lift arm extension Tractor hydraulics Cable controlled ball valve for hydraulic single lift Double check valve Double check valve ...

Страница 65: ...Circuit diagrams 65 Hydraulic transport chassis for standard version Tractor hydraulics Double check valve Hydraulic chassis ...

Страница 66: ...Circuit diagrams 66 Hydro version Left lift arm Right lift arm Lift arm extension Tractor hydraulics Double check valve Double check valve Double check valve Hydraulic chassis ...

Страница 67: ...f switch Preselection switch Control light Hydraulic valves A B C Pilotbox Plug Connection Solenoid valve Function A 1 Y1 Raise and lower the left hand lift arm B 2 Y2 Raise and lower the transport chassis C 3 Y3 Raise and lower the right hand lift arm ...

Страница 68: ...rown Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connectors and sockets 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Страница 69: ...ulics to the tractor Position the main frame horizontally with the tractor s power lever Use the tractor s hydraulic control device to fold back the lift arms Secure the tractor against rolling away shut off the engine and remove the ignition key Close the ball valve Remove the valve cap on the lift arm hydraulic cylinders Press against the valve with the valve cap until air can no longer be heard...

Страница 70: ...If the hydraulic cylinders do extend and retract evenly proceed as follows Adjust the hydraulic cylinders for extending the lift arms so that the lift arms extend and retract evenly Undo the lock nut Adjust the hydraulic cylinders via the adjusting screw Tighten the lock nut Hydraulic cylinder Lock nut Adjusting screw ...

Страница 71: ...lic connections based on the components Extend and retract the hydraulic cylinders from their end position at least 10 times in order to bleed the cylinders Once complete check the hydraulic system for leaks Environment Dispose of packaging according to the current local waste disposal guidelines Ensure that lubricants are handled and disposed of correctly No persons within the slewing range In th...

Страница 72: ...Final operations 72 ...

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