Maintenance Schedule
4-2
KVAL 979-2 Operation/Service Manual
Maintenance Schedule
KVAL recommends the following maintenance schedule to ensure that the machine operates
properly. Cycles refers to the quantity of processed doors. Cleaning curtails build up of sawdust
and grime which causes issues with the operation of the machine. Inspecting, finds issues before
they become problems. Lubricating lessens wear and keeps this machine running smoothly
Note:
The steps in the tables below are designed to perform maintenance on a produc-
tion line. Some of the steps may not pertain to all machines.
300 Cycles
Clean
Use pressured air to blow off dust and debris on entire machine
Clean
Blow out dust collection cans
600 Cycles
Inspect
Air Pressure Gages. Adjust, if necessary, to the proper PSI located on the label.
Inspect
Inspect Air Filter Water Traps. Empty if necessary
Inspect
Inspect the Tooling for wear, (Drill Bits, Cutting Tools, Screw Driver Bits)
Lubricate
Lubricate the inside the waste cut chutes with a light coat of dry silicone spray.
Clean
Empty Dust Collection Units
3,000 Cycles
Inspect
Inspect feed belts for proper tension or damage.
Inspect
Inspect all photo eyes secure and tight.
Inspect
Inspect all limit switch arms for tightness or breaks
Inspect
Inspect all airlines for kinks or rubbing.
Lubricate
Refill all lubricators. Replace fluid if milky or discolored. Use ab ISO 32 stan-
dard hydraulic oil (KVAL part# SYS-LUBEG).
Lubricate
Grease ball screw bearings (if applicable).
Clean
Clean all bearing shafts with clean, dry cloth.
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