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Maintenance and storage

Mower conditioner

FC313 RF

51

Every 20 hours

Lubricate roller drive chain

To lubricate the chain:

- Remove 4 bolts (1).
- Remove chain guard (2).

- Lubricate chain (1) using

SAE 80W GL4

oil type.

- Reinstall chain guard.
- Tightening torque: 12.5 daN m (92 lbf ft).

Check chain tension.

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Содержание FC313 RF

Страница 1: ...OPERATOR S MANUAL Mower conditioner FC313 RF KN021AGB C English 02 2005...

Страница 2: ......

Страница 3: ...NTAIN YOUR MACHINE before reading this manual carefully KEEP THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your KUHN dealer can offer a complete line of g...

Страница 4: ...ment 5 Safety 6 Description of symbols used in this document 6 Safety instructions 7 Location and description of pictorials on the machine 15 Road safety equipment and recommendations 18 Machine speci...

Страница 5: ...lations 36 Instructions for work 37 Setting the machine into work position 37 Adjustments in working position 38 Machine use 45 Optional equipment 47 Quick release A frame coupler 47 1 3 8 21 spline y...

Страница 6: ...Mower conditioner 4 FC313 RF Identification of the machine IDENTIFICATION OF THE MACHINE 1 Front view 2 Rear view...

Страница 7: ...machine This information is to be indicated to the dealer for all spare parts orders Type FC313 RF No 4 Optional equipment Tick box corresponding to the equipment fitted on your machine TYPE MASSE kg...

Страница 8: ...ates a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could...

Страница 9: ...cations and operation and aware of safety regulations for preventing accidents The operator must imperatively respect safety instructions in this manual and in the warnings posted on the machine The o...

Страница 10: ...are firmly in place and in good condition Immediately replace any worn or damaged guard Precautions when driving Precision steering tractor adherence road holding and efficient braking are influenced...

Страница 11: ...rcumstances be less than 20 of the tractor s unladen weight If necessary add ballast weights to the front or to the rear to preserve the steering and braking efficiency Transport position Before trans...

Страница 12: ...hose depressurize the hydraulic circuit To avoid making wrong connections mark hydraulic couplers and corresponding hoses with colours WARNING Functions could be reversed for example lift lower and ca...

Страница 13: ...k on the machine disengage the PTO drive turn off the engine remove ignition key and wait for all moving parts have come to a complete stop If the primary PTO shaft is equipped with a slip clutch or a...

Страница 14: ...Safety warnings to respect are placed in pictorial form on various parts of the machine They are there to warn you of potential dangers and to tell you how to avoid accidents Always keep the pictoria...

Страница 15: ...ve clothing for the work in hand gloves shoes goggles helmet ear protectors etc Do not solder weld or use a blow torch near fluids under pressure or inflammable products For your own safety and for co...

Страница 16: ...he machine For your safety only use genuine KUHN parts Regularly check the condition of the protection covers Immediatly replace any worn damaged or missing cover Before engaging the PTO rest the cutt...

Страница 17: ...Safety Mower conditioner FC313 RF 15 3 Location and description of pictorials on the machine Location of pictorials 1 5 3 4 2 6 599011001 6 599011001 59900800 5 3 59900800 5 3 59900800 59900300...

Страница 18: ...o a complete stop Projections 3 Stones and other debris projected by the moving parts can travel a long distance The protection covers must always be in position and in good condition Always stay at a...

Страница 19: ...ve engaged and the moving parts have not come to a complete stop Cutting tools The cutting tools and their attachment hardware meet safety and reliability criteria set by standards and by the manufact...

Страница 20: ...ized dealer according to current safety regulations The front safety device comprises 2 signalling panels 1 2 white lights 2 2 white reflectors 3 The rear safety device comprises 2 signalling panels 4...

Страница 21: ...dstock 2 Mowing unit 3 Parking stand 4 Lateral parking stand 5 Hydro pneumatic accumulators 6 Swath shield 7 Transport lock lever 8 Cutterbar 9 Central gearbox 10 Side gearbox 11 Lift cylinder 12 Pres...

Страница 22: ...transport position 1 66 m 5 5 Length in transport position 1 73 m 5 8 Disc rotational speed 2986 min 1 Roller speed 1000 min 1 Roller width 2 45 m 8 PTO speed 1000 min 1 Weight 1356 kg 2989 lb approxi...

Страница 23: ...2 Coupling and uncoupling The machine adapts to tractors equipped with a front mounted 3 point lift linkage fitted with a quick release A frame coupler category 2 ISO 11001 Description of coupling ele...

Страница 24: ...r front linkage cylinders rather than to the machine lift cylinders Adjust the tractor s front lift linkage height see section Frame height and check chains Rotate the 3 way valve so that oil is direc...

Страница 25: ...frame coupler to the tractor s front lift linkage using the hitch pins supplied with the machine Part no 56618200 Attach check chains on hitch pins and secure using washers roll pins and lynch pins A...

Страница 26: ...Remove the secondary PTO shaft from the central gearbox Remove the mounting bolts 1 Invert guard cone 2 and input shaft guard 3 Invert drain plug 4 and vent plug 5 Pivot central gearbox 180 Reinstall...

Страница 27: ...ferences between swath shields and tractor wheels From the backward position Remove 12 bolts 1 Remove Washers 2 Spacers 3 Position the headstock in line of additional holes located 150 mm 5 9 forward...

Страница 28: ...acts latch 4 Check that latch is free to operate by pulling lever If operation is difficult untighten adjusting screw 1 2 half a turn Uncouple machine from tractor Tighten lock nut of adjusting screw...

Страница 29: ...the machine headstock using the tractor s front lift linkage Secure the A frame coupler lock using pin 1 Attach the primary pto shaft on the tractor s PTO stub Connect the hydraulic hose to the singl...

Страница 30: ...and lower the mowing unit using the machine lift cylinders Repeat the procedure minimum 2 more times The pressure gauge needle moves When the pressure reaches 75 bar 1088 psi on the pressure gauge wi...

Страница 31: ...ding the raising lowering circuit With the machine attached Raise and lower the mowing unit using the machine lift cylinders Repeat the procedure minimum 2 more times The pressure gauge needle moves E...

Страница 32: ...s in its maximum extended position the tube overlap must be more than 250 mm 10 If this is not the case Mark length H to cut when the transmission is the maximum overlap position Shorten the guard tub...

Страница 33: ...friction slip clutch Uncouple the secondary pto shaft on lateral gearbox side Immediately replace any worn or damaged guard 1 Before adjusting maintaining or repairing the machine turn off ignition ke...

Страница 34: ...ditioner 32 FC313 RF Putting into service Tighten nuts to release the friction discs Turn the coupler Thread nuts away until they bottom against the threaded studs The friction slip clutch is ready to...

Страница 35: ...proximately 500 mm 1 8 from the mowing unit Attach and lock safety chains on the highest tractor attachment position Lower the tractor s lift linkage to tension the check chains Check that measure 500...

Страница 36: ...stand 3 Remove check chains on tractor side Uncouple the PTO shaft from the tractor Remove A frame coupler lock pin Disconnect and store electric plug in its holder Lift the mowing unit using the mach...

Страница 37: ...Lift mowing unit using machine lift cylinders to engage transport locks The machine automatically locks in transport position The machine is in transport position Before placing the machine into trans...

Страница 38: ...meets current highway code regulations Immediately replace any worn or damaged signalling panels or lights Before driving onto a main road employ a person to give the driver indications to manoeuvre...

Страница 39: ...lock side guards Make sure all the guards are in place Lift the mowing unit using the machine s lift cylinders to release transport locks Activate machine lift cylinders to rest the machine on the gr...

Страница 40: ...ower tractor front linkage until frame rests on its parking stands and the machine rests on the ground Modify the top link length to alter the machine tilt angle Place the machine in working position...

Страница 41: ...the machine in working position Lower the tractor s lift linkage to tension the check chains Check that the chassis height is correct 500 mm 1 8 Check the pressure given on the gauge NORMAL operating...

Страница 42: ...e in hydro pneumatic accumulators to increase the mowing unit ground pressure Place the machine in working position Shift the mowing unit lift cylinder directional control valve in float position Open...

Страница 43: ...tact with support 3 Loosen nut 1 to reduce the conditioning intensity Make sure to keep a minimum distance L of approx 5 mm 0 20 Bad parallelism and roller play Stop 1 located on each side of the cond...

Страница 44: ...mmended chain tension is obtained Replace chain when bracket edge 5 comes into contact with inner guard edge 6 Check minimum play between rollers J 2 3 mm 0 08 0 12 Block screw and counter nut The use...

Страница 45: ...To replace the chain Remove 4 bolts 1 Remove chain guard 2 Loosen chain Remove quick release link 1 and then chain 2 Place wedge 1 between upright 2 and roller 3 Rotate upper roller to balance the pl...

Страница 46: ...3 If the chain is not tensioned a Remove sprocket 3 and turn spline by spline b until proper tension is obtained c Reinstall sprocket 3 with its washer and screw Torque to 8 5 daN m 63 lbf ft Reinstal...

Страница 47: ...lift cylinders to lift the machine from working position into headland turn position Drive speed Before mowing and to reduce risks of projections lower side guards and front hood Fit rear cover tensi...

Страница 48: ...ating components for damage Lower and lock front hood Check the condition of the friction slip clutch Before carrying out any maintenance or repairs on the machine switch off the tractor engine remove...

Страница 49: ...UIPMENT 1 Quick release A frame coupler For tractors not equipped with a quick release A frame coupler ISO 11001 Kit no 1276870 2 1 3 8 21 spline yoke Part no 4603256 A specific yoke is available as o...

Страница 50: ...Release and lower lateral parking stand Release and raise the front hood using 18mm box spanner supplied with the machine After having carried out any maintenance or repairs on the machine Release and...

Страница 51: ...storage Mower conditioner FC313 RF 49 PTO shaft Primary PTO shaft Every 8 hours U joints 1 transmission tube 2 guide rings 3 Secondary PTO shaft Every 250 hours U joints 1 transmission tube 2 guide ri...

Страница 52: ...ng of the filler plug Clean and reinstall filler plug 2 and its washer Reassemble the unit Before draining oil operate the cutterbar for a few minutes so that the oil warms up The cutterbar is lubrica...

Страница 53: ...13 RF 51 Every 20 hours Lubricate roller drive chain To lubricate the chain Remove 4 bolts 1 Remove chain guard 2 Lubricate chain 1 using SAE 80W GL4 oil type Reinstall chain guard Tightening torque 1...

Страница 54: ...Mower conditioner 52 FC313 RF Maintenance and storage Every 30 hours Grease Lower links 1 Every 50 hours Oil Cylinder pins 1 Top link 1 1 1 1 1 1 1...

Страница 55: ...on the dipstick plug The MIN level corresponds to the end of the disptick plug Before draining oil operate the cutterbar for a few minutes so that the oil warms up 2 1 The lateral gearbox is lubricat...

Страница 56: ...efore draining oil operate the cutterbar for a few minutes so that the oil warms up 2 1 The lateral gearbox is lubricated with 2 5 L 0 66 US gal litre s SAE 80W grade SHELL oil extreme pressure for me...

Страница 57: ...nd reinstall filler plug 2 and its washer replace them if necessary Reassemble the unit Before draining oil operate the cutterbar for a few minutes so that the oil warms up The cutterbar is lubricated...

Страница 58: ...g the 2 clips of the 2 guard cones The telescopic tubes are lubricated through a grease zerk Slide the black collar If necessary rotate a disc to access the grease zerk Slide the black collar back in...

Страница 59: ...e gauge needle reads 0 Shut off valve Before adjusting maintaining or repairing the machine turn off ignition key and wait until all moving parts have come to a complete stop Before any work is carrie...

Страница 60: ...position Give transport stops 1 5 preload turns Tighten counter nuts 2 after adjustment Replacement Replace transport stops 1 when they are worn and no longer act as a suspension device Part no 568645...

Страница 61: ...r plugs and their seals 1 and 2 replace them if necessary If in doubt as to the oil quantity contained in the cutterbar fully drain and refill cutterbar respecting recommended oil quantity and quality...

Страница 62: ...ses Damaged knives Very rough conditions can cause knives to crack and become deformed Worn knives Knife length C must exceed 65 mm 2 6 Knife width B measured at a distance A of 10 mm 0 4 from the dis...

Страница 63: ...worn or inoperational When the bolt head wear reaches the knife contact area When diameter D of the bolt shoulder is less than 15 mm 0 6 After having been removed 5 times Replace nuts in the following...

Страница 64: ...isc to use the other cutting edge or replaced On each knife an arrow indicates the disc s direction of rotation Make sure that the securing nut and bolt are in good condition and if necessary replace...

Страница 65: ...Remove the 2 other nipple screws and their spring washers Remove the disc When remounting Position their largest diameters at right angles to each other Position conical centre of spring washer at th...

Страница 66: ...13 RF Maintenance and storage Outer and inner cones Check torque of attachment bolts 1 of outer and inner cone covers 2 and 3 6 daN m 44 lbf ft Replace any lost or damaged cover 2 Part no 56803400 3 P...

Страница 67: ...he conditioning rotor Slacken V belts and check their condition Depressurize all hydraulic functions At the start of each season Pressurize the hydraulic circuit Check the condition of the friction sl...

Страница 68: ...otational frequency Increase speed to 1000 min 1 Soil build up in front of the cutterbar Too much cutterbar down pressure Increase pressure in the hydro pneumatic accumulators Adjust main frame height...

Страница 69: ...d adjustment Adjust swath shields Insufficient cutterbar ground clearance in headland turn position Incorrect tractor lift linkage setting See machine attachment If the machine transport locks do not...

Страница 70: ...nty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection from misuse from lack of maintenance and or if the machine has been involved i...

Страница 71: ...l The quality and quantity of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been follow...

Страница 72: ...info kuhnsa com Soci t Anonyme au Capital de 2 530 000 Euros KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE T l 33 0 2 40 55 77 00 Fax 33 0 2 40 55 77 10 www kuhnsa com E mail info kuhnsa co...

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