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STEP 11: Fender Alignment

 

11.1

 

Ensure the lower rear panel is centered under the upper rear panel. If necessary, loosen the latches at 

the top of the lower rear panel and shift the lower rear panel left or right.

 

11.2

 

Loosen the (2) 

5/16” 

nuts at the rear of each fender panel and shift the rear of the fender panel left or 

right to align the outer surface to the bottom of the lower rear panel (see Figure 11.2). Tighten the 

5/16” 

nuts snug.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 12: Rear Door Installation.

 

12.1

 

Install a total of (4) Brass Washers onto the weld

-

on 

hinge pins on the B

-

Pillars, one washer per pin (see 

Figure 12.1).

 

12.2

 

Apply Grease to the Hinge Pins on the B

-

pillars.

 

12.3

 

Holding the door perpendicular to the vehicle, lower 

the door hinge sleeves over the pins on the vehicle 

(see Figure 12.1).

 

NOTE: If the hinge sleeves don

t line up with the hinge 

pins, loosen factory installed door hinges until 

fasteners are finger tight, then repeat this step, 

aligning the sleeves to the pins, as necessary. 

 

12.4

 

Rotate the door open and closed until the hinge 

sleeves seat properly on the brass washers. It may 

be necessary to manipulate the angle of the hinges 

by hand to get them to fully seat on the brass 

washers. 

 

12.5

 

Gently close the door, lifting on the door handle if 

necessary, to allow the latches to lock around the 

striker pins. Ensure that you have heard (2) clicks of 

both latches. 

 

NOTE: The rear doors have two latches, one at each rear 

corner of the door. 

 

 

 INSTALLATION

 

18

 

Figure 11.2: Rear Fender Adjustment

 

Loosen 

these nuts

 

Align these 

surfaces

 

Figure 12.1: Rear Door Installation (Driver

s side shown)

 

Gas Spring (short)

 

Brass Washer

 

Brass Washer

 

Upper door latch

 

Lower door latch

 

Содержание 77700-VC5045

Страница 1: ...OWNER S MANUAL MANUAL P N 77700 07221 PLEASE READ THIS MANUAL CAREFULLY KEEP READY AT ALL TIMES CAB ENCLOSURE p n 77700 VC5045 VC5045 For use with KUBOTA RTV X1140 Rev D 05 19 2022...

Страница 2: ...this unit Indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING CAUTION IMPORTANT NOTE Indicates a potentially hazardous situation whi...

Страница 3: ...INTRODUCTION 1 TABLE OF CONTENTS 2 SAFETY INFORMATION 3 GENERAL SAFETY INFORMATION 4 OPERATION 7 INSTALLATION 9 TROUBLESHOOTING 22 SERVICE PARTS BREAKDOWN 23 TABLE OF CONTENTS 2...

Страница 4: ...nstallation removal and operation Exposure to Carbon Monoxide can cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monoxide Inspect exhaust system for leaks monthly...

Страница 5: ...gerous Never smoke near fuel IF fuel is spilled on the machine its engine or electrical parts it may cause a fire If fuel is spilled wipe it all up immediately Never smoke while filling machine with f...

Страница 6: ...arms Never attempt to do any work or move under the lift arms when they are not properly supported Keep in mind that the lift arms may fall whenev er hydraulic lines are disconnected loosened or remo...

Страница 7: ...e area where decal is to be placed using mild soap and water Allow the surface to fully dry Remove the backing from the decal exposing the adhesive surface Apply the decal to the recommended position...

Страница 8: ...rear seat back assembly forward Secure the seat back with the rubber tethers on the front side of the rear passenger compartment 5 Rotate the upper rear panel up and forward and lock the panel into th...

Страница 9: ...CITRUS BASED CLEANERS such as orange or lemon 2 NEVER USE AN ALCOHOL BASED PRODUCT FOR CLEANING PLASTIC WINDOWS Do not use WINDEX GLASS PLUS FANTASTIC etc Use of these products will result in deterior...

Страница 10: ...g a 4 way flasher kit it will ease assembly to install lights onto the rear header before installing header to vehicle If installing a Vinyl Center Curtain the curtain must be installed prior to insta...

Страница 11: ...r Panel 4 1 Move the seat back into its rear position and latch it into place 4 2 IMPORTANT Remove the protective film from the inside of the window on the lower rear panel 4 3 Place the lower rear pa...

Страница 12: ...re 5 2 Install two 1 4 20 x 3 4 button head bolts and fender washers through the floorboard and secure with 1 4 20 nuts under the floor pan see Figure 5 3 Leave loose 5 4 Install the nut for the seat...

Страница 13: ...sible Tighten the M12 bolts snug but do not apply final torque 6 5 Install a floorboard bracket at the corner above the floorboard and inside the B pillar see Figure 6 1 Attach the bracket to the B pi...

Страница 14: ...M10 bolt 7 3 Install the M10 bolt removed in step 6 2 through the front header and B pillar panel and into the ROPS Tighten both M10 bolts snug but do not apply final torque NOTE The front header wil...

Страница 15: ...e placing the header on the vehicle frame 8 6 With an assistant place the rear header onto the rear ROPS and against the inside of the driver s side header and secure the rear header to the side heade...

Страница 16: ...will allow then loosen the M10 nut for the seat belt retractor and push the fender panel up or down to meet the required measurement within 1 8 3mm NOTE Left and right measurements differ due to the d...

Страница 17: ...and 5 16 nuts see Figure 9 1 Torque to 16 ft lbs 21 5 N m 9 2 Rotate the upper rear panel up and check alignment of the rear panel pin and latch on the driver s side Adjust the latch and pin as neede...

Страница 18: ...nel and screen frame Tighten snug 10 5 Install one rear panel latch mount to each rear panel tab and bracket with 2 flanged hex 1 4 20 x 3 4 bolts and flanged nuts per latch see Figure 10 5 Leave loos...

Страница 19: ...er the pins on the vehicle see Figure 12 1 NOTE If the hinge sleeves don t line up with the hinge pins loosen factory installed door hinges until fasteners are finger tight then repeat this step align...

Страница 20: ...eded 13 7 Open door to slightly less than 90 Install the shorter pair of gas springs onto the rear door and rear side header ball studs with the red tab quick release end on the side header see Figure...

Страница 21: ...re 16 1 NOTE If the hinge sleeves don t line up with the hinge pins loosen factory installed door hinges until fasteners are finger tight then repeat this step aligning the sleeves to the pins as nece...

Страница 22: ...fy that all parts operate smoothly and consistently If a problem is found consult the Troubleshooting guide on page 22 18 2 Torque all bolts to the following specifications M10 bolts to 41 ft lbs 51 5...

Страница 23: ...pectedly Condition Door upper latch and striker pin don t line up vertically Door latch and striker pin don t line up horizontally Door lower latch and striker pin don t line up vertically Door latch...

Страница 24: ...05134 9PR43 1 1 2 X 9 16 WEATHER SEAL FOAM RUBBER 96 15 70000 01045 9PR20 1 1 2 WEATHER SEAL V GROOVE RUBBER 55 16 77700 05241 9PR41 1 1 1 2 DOUBLE SIDE BULB 180 17 77700 05144 9PR19 1 1 BULB RUBBER 7...

Страница 25: ...UPR REAR HEADER RTV X1140 7 77700 05251 KX9 14L 1 LOWER HINGE MOUNT LEFT 8 77700 05252 KX9 14R 1 LOWER HINGE MOUNT RIGHT 9 77700 07216 70 54 0261 2 STRIKER PIN AND NUT SET 3 8 X 1 LONG 10 70000 01024...

Страница 26: ...700 07210 KX40 16 1 LATCH ASSEMBLY RTV X1140 11 77700 05250 9DL01D H 5 HARDENED STRIKER PIN ASSEMBLY 12 77700 07216 70 54 0261 2 STRIKER PIN AND NUT SET 3 8 X 1 LONG 13 77700 07211 9WL04A 1 LATCH ROTA...

Страница 27: ...SLIDER 3 16 TEMPERED AS2 GLASS NO TINT RIGHT 9 77700 05240 PG KX9LD 1 LOWER DOOR WINDOW 10 77700 00279 9PR10 1 WINDOW RUBBER 110 11 70000 01020 9DL02B 1 DOOR LATCH W INTEGRATED HANDLE LEFT 12 70000 0...

Страница 28: ...EAR DOOR LEFT RTV X1140 10 77700 07200 SM KX400708 R 1 BRACKET LOWER LATCH REAR DOOR RIGHT RTV X1140 11 77700 07204 SM KX400709 1 PLATE LATCH MIDDLE REAR DOOR RTV X1140 12 77700 07202 9BSH12 2 BUSHING...

Страница 29: ...3 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9 175...

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