STEP 8: Rear Header Assemblies
8.1
For both sides, remove and retain the (2) M10 bolts at the outside, upper rear of the side of the ROPS (see
Figure 8.1). Do not remove or loosen the bolts on the inside of the ROPS.
8.2
Place the driver
’
s side rear side header over the ROPS and secure it with the removed bolts (see Figure
8.1). Leave the bolts loose. Ensure the latch is on the inside of the frame.
8.3
Secure the Side Header to the B
-
Pillar with (1) 5/16 x
3/4”
bolt and nut. Leave loose.
8.4
Convert the rear seat to its forward position.
8.5
Loosen the bolt in the mirror mount on the ROPS and remove the rear mirror (see Figure 8.5).
NOTE:
If installing a 4
-
way flasher kit (VC5057A), install the flashers to the rear header first before placing the
header on the vehicle frame.
8.6
With an assistant, place the rear header onto the rear ROPS and against the inside of the driver
’
s side
header and secure the rear header to the side header with (2) 5/16
-
18 x
3/4”
bolts and nuts. Leave loose.
Place the passenger
’
s side header onto the frame and secure it with (2) M10 bolts from step 8.1, and (1)
5/16 x
3/4”
bolt and nut to the B
-
pillar.
8.7
Secure the rear header to the passenger
’
s side header with (2) 5/16
-
18 x
3/4”
bolts and nuts. Ensure the
top of the rear header is parallel to the top of the side headers and tighten the (4)
5/16”
bolts for the rear
header snug.
8.8
Re
-
install the rear mirror onto the upper rear frame.
INSTALLATION
14
Figure 8.1: Rear Side Headers (Driver
’
s side shown)
5/16
-
18 Bolt
5/16
-
18 Nut
M10 Bolts:
Remove and re
-
use
Latch inside
ROPS frame
Figure 8.5: Rear header
Rear Mirror
Rubber flaps must be
inside side headers
5/16
-
18
Bolts
5/16
-
18 Nuts