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ENGLISH

31

Dismounting and mounting the rear wheel *

Set the motorcycle on the center stand to keep the rear wheel from tou-
ching the ground.
Unscrew the collar nut 

1

, remove the chain tensioner 

2

, hold on to the

rear wheel while you pull out the axle passage 

3

. Push the rear wheel as

far to the front as possible, take the chain off of the rear sprocket and lay it
on the rear sprocket guard. Carefully lift the rear wheel out of the 
swing arm.

CAUTION

!

– D

O NOT OPERATE THE REAR BRAKE WHEN THE REAR WHEEL HAS BEEN DISMOUNTED

.

– A

LWAYS PLACE THE WHEEL ON THE GROUND WITH THE BRAKE DISC POINTING

UPWARDS

. O

THERWISE THE BRAKE DISC MAY BE DAMAGED

.

– I

F THE AXLE IS DISMOUNTED

CLEAN THE THREAD OF THE WHEEL SPINDLE AND

COLLAR NUT THOROUGHLY AND APPLY A NEW COAT OF GREASE

(M

OTOREX

L

ONG

T

HERM

2000) 

TO PREVENT THE THREAD FROM JAMMING

.

NOTE: Check the damping rubbers in the rear wheel hub when the rear
wheel is dismounted.

Before remounting the rear wheel, clean and grease the bearing surface of
the bushings 

4

and the shaft seal ring 

5

.

The rear wheel is remounted in reverse order. Pay attention to the same
mounting position of the axle passage and the chain tensioner and make
sure the noses 

A

point to the front.

Before tightening the collar nut to 110 Nm, push the rear wheel forwards so
that the chain tensioners lie on the tension screws.

WARNING

– I

F YOU DON

T HAPPEN TO HAVE A TORQUE WRENCH AT HAND

MAKE SURE YOU

HAVE THE TIGHTENING TORQUE CORRECTED BY A

KTM 

DEALER AS SOON AS

POSSIBLE

. A 

LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR

OF YOUR MOTORCYCLE

.

– A

FTER MOUNTING THE REAR WHEEL

KEEP OPERATING THE FOOTBRAKE UNTIL THE

PRESSURE POINT RETURNS

.

– I

T IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND GREASE

OTHER

-

WISE THE BRAKING EFFECT WOULD BE STRONGLY REDUCED

.

Checking the shock absorption rubbers in the rear hub *

Adventure models have a damped rear wheel hub. For this purpose, the
engine power is conveyed from the rear sprocket via 6 shock absorption
rubbers 

6

to the rear wheel. These 6 absorption rubbers wear with increa-

sing 
operation time, and should be checked for wear whenever the rear wheel is
dismounted.

For this purpose, lie the rear wheel on a work bench with the rear sprocket
upwards, and put the wheel spindle in the hub. Now hold the rear wheel
firmly and try to turn the rear sprocket. The rear sprocket may not turn
more than maximum 5 mm (0,2 in) measured on the outside. If the play in
the chain wheel is larger, all 6 shock absorption rubbers are to be replaced.
Check the shock absorption rubbers for signs of damage and dirt.

CAUTION

!

I

F THE SHOCK ABSORPTION RUBBERS ARE NOT REPLACED IN GOOD TIME

THE REAR

SPROCKET CARRIER AND THE REAR HUB WILL BE DAMAGED

. A

LLWAYS REPLACE ALL

ABSORPTION RUBBERS

NEVER SINGLE RUBBERS

.

max. 5 mm

1

2

A

A

3

4

5

6

Содержание 950 ADVENTURE 2004

Страница 1: ...BEDIENUNGSANLEITUNG OWNER S MANUAL MANUALE D USO MANUEL D UTILISATION MANUAL DE INSTRUCCIONES ART NR 3 210 88 950ADVENTURE2004...

Страница 2: ...moval or rendering inoperative by any person other than for purposes of mainten ance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise...

Страница 3: ...hapter Maintenance work on the chassis and engine must be performed by an authorized KTM workshop If maintenance work should become necessary during a competition it should be performed by a trained m...

Страница 4: ...ify having attended the respective training programs Only these workshops will have trained personnel qualified to service the 950 Adventure The service work must be recorded in the service manual oth...

Страница 5: ...absorber 12 Shock absorber s preload adjuster 13 Baggage carrier plate 13 Grips 13 Footrests 13 GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE 14 Instructions for initial operation 14 Running i...

Страница 6: ...er If the choke lever 2 is pulled backwards a bore in the carburetors will be opened in the carburetor through which the engine may draw in additional fuel This produces a rich fuel air mixture necess...

Страница 7: ...ze the CLOCK display by the blinking dots between the hours and minutes It displays the speed temperature of the cooling liquid and the clock To switch to the next display mode press the MODE button O...

Страница 8: ...o zero switch on the ignition change to the TRIP 1 mode and press the SET button RESETTING TRIP 2 The trip meter 2 runs continuously and counts up to 999 9 It can be used similarly to TRIP 1 or togeth...

Страница 9: ...will blink slower when a blinker is broken The green indicator lamp will light up when the gearbox is in an idling position The blue indicator lamp will light up when the high beams are switched on T...

Страница 10: ...signal high beam is actuated with button 3 The indicator switch 4 returns to central position after actuation Press flasher switch towards switch housing to switch off the flasher The horn is sounded...

Страница 11: ...p the filler cap The ignition key can be pulled out to open the other filler cap Simply press on the filler cap to close Seat lock The seat is unlocked by inserting the ignition key in the lock 3 on t...

Страница 12: ...nter stand 2 Foot brake pedal The foot brake pedal 3 is located in front of the right footrest Its basic position can be adjusted to your seat position see maintenance work Compression damping of fork...

Страница 13: ...k absorber s damping behavior to match your driving style and the payload The damping rate can be adjusted in the low and high speed range Dual Compression Control The designation low and high speed r...

Страница 14: ...t and the payload The hand wheel can be swung out to make adjustments Baggage carrier plate The base plate for your choice of case system can be attached to the bag gage carrier plate 2 WARNING DO NOT...

Страница 15: ...URN ON THE LIGHT TO MAKE SURE THAT OTHER DRIVERS BECOME AWARE OF YOU AS EARLY AS POSSIBLE DRIVE AT A MODERATE SPEED FOR THE FIRST FEW KILOMETERS OF EACH TRIP TO ALLOW THE TIRES TO REACH THE NECESSARY...

Страница 16: ...M specialist as complete failure of the braking system can be avoided Also check the state of the brake hose and the thickness of the brake linings Check free travel at hand brake lever and foot brake...

Страница 17: ...D CYLINDER IT CAN CAUSE ENGINE DAMAGE ALWAYS LET THE ENGINE WARM UP BEFORE AND REFRAIN FROM DRIVING WITH FULL LOAD UNTIL THE ENGINE IS WARM IF THE ENGINE IS DOES NOT CRANK WHEN YOU ACTUATE THE STARTER...

Страница 18: ...REAR WHEEL BLOCKS SO THAT THE MOTORCYCLE CAN EASILY GET OUT OF CONTROL NEVER USE YOUR MOTORCYCLE WITHOUT AN AIR FILTER OTHERWISE DUST AND DIRT MAY ENTER THE ENGINE AND CAUSE INCREASED WEAR STOP IMMEDI...

Страница 19: ...ON THE SHOCK ABSORBER ADJUSTMENT IT COULD CAUSE THE SHOCK ABSORBER TO LEAK BUT USE THE FOOTREST BRACKET 1 Fuel In the condition at delivery the LC8 engine requires unleaded premium grade fuel with at...

Страница 20: ...ENGLISH 19...

Страница 21: ...arrangement Check headlamp adjustment Check electrical system for function low high beams stop light turn indicators headlamp flasher tell tale lamps speedometer illumination horn side stand switch cl...

Страница 22: ...TO CONDUCTED BY THE OWNER OR THE MECHANIC Check oil level Check brake fluid level Check brake pads for wear Check lighting system for proper operation Check horn for proper operation Lubricate and adj...

Страница 23: ...ISPOSED OF IN THE SEWAGE SYSTEM OR IN THE OPEN COUNTRYSIDE 1 LITER USED OIL CONTAMINATES 1 000 000 LITERS WATER IF YOU UNFASTEN SELF LOCKING NUTS YOU HAVE TO REPLACE THEM BY NEW ONES IF YOU UNFASTEN S...

Страница 24: ...ill go Turn 15 clicks in a counterclockwise direction Adjusting rebound damping of fork Hydraulic rebound damping determines the reaction when the fork is rebound By turning the adjusting screw 3 REB...

Страница 25: ...HE SHOCK ABSORBER APART OR TO DO ANY MAINTENANCE WORK YOURSELF SEVERE INJURIES COULD BE THE RESULT NEVER UNSCREW THE BLACK SCREW CONNECTION 24MM Rebound damping of shock absorber By using the adjustin...

Страница 26: ...ellows 3 are to remove dust and coarse dirt particles from the fork tube However after some time dirt may also get in behind the dust protection bellows If this dirt is not removed the oil sealing rin...

Страница 27: ...E BRAKE DISK EITHER WISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS WOULD BE STRONGLY REDUCED AND THE MOTORCYCLE COULD EASILY GET OUT OF CONTROL THE CHAIN DOES NOT HAVE A CHAIN JOINT FOR SA...

Страница 28: ...kes have been designed in such a way that even if the brake pads are worn it is not neces sary to top up the brake fluid There is no reason to remove the reservoir cap under normal conditions If the b...

Страница 29: ...el reaches the MIN mark Remove the screws 2 and the cover 3 with the rubber boot 4 Push the front brake caliper pistons all the way back demounting the front wheel if necessary Move the hand brake cyl...

Страница 30: ...T 5 1 up to 12 mm 0 5 in under the top edge of the reservoir Remount the rubber boot cover and screws Wash off any overflowing or spilled brake fluid with water Actuate the rear brake until you feel t...

Страница 31: ...l against the brake disks according to the direction of travel see arrow B To mount the front wheel lift the wheel into the fork slightly pull one brake caliper out and push the tire in between the br...

Страница 32: ...tensioners lie on the tension screws WARNING IF YOU DON T HAPPEN TO HAVE A TORQUE WRENCH AT HAND MAKE SURE YOU HAVE THE TIGHTENING TORQUE CORRECTED BY A KTM DEALER AS SOON AS POSSIBLE A LOOSE WHEEL S...

Страница 33: ...ND OVERHEATING OF THE TIRE CAN RESULT NEW WHEELS HAVE A SMOOTH SURFACE WHICH MEANS THAT THEY MUST BE RUN IN TO ACHIEVE FULL GRIP FOR THIS PURPOSE RIDE THE MOTORCYCLE CAREFULLY AT MODERATE SPEED DURING...

Страница 34: ...the off load vol tage startability of the battery and the generator capacity Fold the underride protection and the battery cover down and check the batter s charging condition Use a voltmeter to meas...

Страница 35: ...se box with additional fuses is mounted in the storage compartment to separately protect the current consumers against short circuits The current consumers and the corresponding fuse capacities are li...

Страница 36: ...ng clip and remove the bulb Fit the retaining clip connect the connector and mount the rubber cap LOW BEAM BULB B Remove the rubber cap 5 and pull off the connector 6 Detach the retai ning clip and re...

Страница 37: ...the brake and tail light bulbs Remove the hexagon nuts 2 on the bottom of the fender and pull the tail light off towards the rear BRAKE LIGHT BULB Turn the lamp socket 3 approximately 30 counterclock...

Страница 38: ...THER ANY COOLING LIQUID IS LEAKING OUT ALSO ON THE BOTTOM OF THE MOTORCYCLE LET THE ENGINE COOL DOWN AND CHECK THE COOLING LIQUID LEVEL IN THE RADIA TOR SEE CHAPTER CHECKING THE COOLING LIQUID LEVEL I...

Страница 39: ...handlebar CAUTION ADJUSTMENT OF THE CLUTCH LEVER POSITION IS ONLY POSSIBLE WITHIN CERTAIN LIMITS ONLY TURN THE ADJUSTING SCREW MANUALLY AND NEVER APPLY EXCESSIVE FORCE Checking the oil level of the hy...

Страница 40: ...MA standard Whereas car engines require long changing intervals motorcycle engines require a higher power output at higher speeds Most motorcycle engines also use the same oil to lubricate the transmi...

Страница 41: ...gine oil change is to be carried out when the engine is still warm WARNING AN ENGINE HAVING BEEN RUN WARM AND THE ENGINE OIL IN IT IS VERY HOT DO NOT BURN YOURSELF Place the motorcycle on a level surf...

Страница 42: ...receptacle Remove the screws 5 and tilt the oil return valve 6 to the side Carefully pull the oil screen 7 out of the oil tank Thoroughly clean the drain plugs the cover and both oil screens Clean al...

Страница 43: ...the left tank and fasten the tank with 3 screws Tighten the screws to 25 Nm Connect the fuel lines and open all 3 fuel taps Add 2 5 liters 0 7 USgal of fully synthetic engine oil meeting the JASO MA...

Страница 44: ...holder If the two connectors are connected to each other the ignition curve for fuel having at least 95 octane ROZ is activated If you disconnect the plug and socket connection the ignition curve for...

Страница 45: ...fective Blown fan fuse Defect fan or thermoswitch for fan REMEDY Turn on the ignition switch the gear to neutral and switch the emergency OFF switch on Recharge the battery and investigate the causes...

Страница 46: ...hed off The battery isn t charged by the generator because Blown fuse Defective sensor cable or oxidized socket connector REMEDY Check the position of the EPC valve near the oil dipstick it should not...

Страница 47: ...nge engine oil and oil filter old engine oil contains aggressive contaminations Check antifreezer and amount of cooling liquid Warm up the engine once again close the fuel cock and wait until the engi...

Страница 48: ...ring 118 rolls Lighting high beam H3 12V 55W socket PK22s low beam H7 12V 55W socket PX26d high beam low beam H4 12V 60 55 W socket P43t USA position light front rear 12V 5W socket W2 1x9 5d indicator...

Страница 49: ...ce M5 Loctite 243 6 Nm AH bolts on subframe M10x1 25 Loctite 243 45 Nm AH bolts on back of footrest support M8 Loctite 243 25 Nm AH bolts on tank cover M5 5 Nm HH bolt on fuel level indicator M5 3 Nm...

Страница 50: ...eels 67 35 Clutch Multi disc clutch in oil bath Transmission 6 speed claw shifted Gear ratio 1st gear 35 12 2nd gear 32 15 3rd gear 30 18 4th gear 27 20 5th gear 27 24 6th gear 26 27 Ignition system b...

Страница 51: ...0 Nm HH bolts on oil pump cover M6 Loctite 243 10 Nm Plug on oil filter housing M14x1 5 Loctite 243 15 Nm Oil jets M6x0 75 Loctite 243 10 Nm Oil pressure switch M10x1 10 Nm AH bolt on shift locating d...

Страница 52: ...n 46 Consumer information USA only appendix Cooling liquid temperature display 8 Cooling system 37 Correct chain tension 26 Damping action during compression of shock absorber 12 Demounting and mounti...

Страница 53: ...t buyers Warranty claims should be directed to KTM Sportmotorcycle USA Inc 1119 Milan Avenue Amherst Ohio 44001 Telephone 440 9853553 TAMPERING WARNING TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED F...

Страница 54: ...Motorrades die gesamte Bedienungsanleitung aufmerksam durch IMPORTANT Before you get the first ride on the motorbike read the entire User s Guide carefully ATTENZIONE Prima della prima messa in servi...

Страница 55: ...d gear ye br re or ye br ye wh ye or or g bl temperature sensor ye right front flasher ye bu re wh rear light brakelight licence plate lamp left rear flasher octane selector right rear flasher ye bl r...

Страница 56: ...luci Multi func digital speedometer Multifunktionsdigitaltacho Tachimetro digitale multifunzione Neutral switch Leerlaufschalter Interruttore folle Octane selector Oktananpassung Adattamento anticipo...

Страница 57: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner...

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