KTM 85 SX 2004, Руководство по ремонту

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Repair manual KTM 85 SX
Art No 3.206.008-E
10-3
I
MPORTANT
C
HECKS AND
M
AINTENANCE TO BE
C
ARRIED OUT BY THE
R
IDER
Check gear box oil level
●
Check brake fluid level ●
Check brake pads for wear
●
Lubricate and adjust cables and nipples
●
Bleed fork legs regulary ●
Remove and clean dust bellows regularly
●
Clean and lubricate chain, check tension and adjust if necessary
● ●
Clean air filter and filter box ●
Check tires for pressure and wear
●
Check cooling liquid level
●
Check fuel lines for leaks ●
Empty and clean float chamber
●
Check all control elements for smooth operation
●
Check brake performance ● ●
Treat blank metal parts (with the exception of brake and exhaust systems)
●
with wax-based anti corrosion agent
Check tightness of bolts, nuts and hose clamps regularly
●
For cr
oss-
country use Once a year After every cleaning Befor
e each
start
R
ECOMMENDED INSPECTION OF THE
85 SX
ENGINE
USED FOR ENDURO COMPETITIONS BY YOUR
KTM
WORKSHOP
(
ADDITIONAL ORDER FOR THE
KTM
WORKSHOP
)
Check the reed-type intake valve for wear
● ● ● ● ● ●
Check the clutch shoes for wear ● ● ● ● ● ●
Check the length of the clutch springs
● ● ● ● ● ●
Check the cylinder and piston for wear
● ● ● ● ● ●
Check the exhaust control for proper functioning and smooth running ● ● ● ● ● ●
Check the eccentricity of the crankshaft journal
● ● ● ● ● ●
Check the radial clearance of the conrod bearings
● ● ●
Check the radial clearance of the piston pin main bearing
● ● ●
Check the crankshaft main bearing for wear
● ● ●
Replace the crankshaft bearings and conrod bearings
● ● ●
Check the entire transmission including roller and bearings for wear
● ● ●
30
hours
45
hours
60
hours
90
hours
120
hours
135
hours