KTM 85 SX 2004, Руководство по ремонту, Страница: 61 / 89

Repair manual KTM 85 SX
Art No 3.206.008-E
6-6
Mounting clutch discs and pressure cap
– Oil lining discs before mounting.
– Starting with a lining disk, alternately insert 7 lining disks and 6 clutch
disks. A lining disk must be the last disk on top.
NOTE: Mount the clutch disks with the sharp edge facing up.
– Place pressure cap into position; fit clutch springs, spring retainer and
collar bolts 1
.
– Tighten the collar bolts crosswise. Do not apply more than 6 Nm to
prevent damaging of the threads in the inner clutch hub.
Mounting clutch cover
– Make sure the 2 dowels are mounted in the engine housing.
– Grease the shaft seal ring on the kickstarter shaft and fix a new clutch
cover seal with a small amount of grease.
– Center the shift shaft to allow the bolt A to engage between the two
shanks
B
of the return spring.
– Apply silicone to area
C
and carefully mount the preassembled clutch
cover. Turn the crankshaft slightly to allow the centrifugal timer to
engage in the primary pinion.
– Fit collar bolts (see sketch for bolt lengths) and tighten with 8 Nm.
– Then check easy running of all shafts.
NOTE: If you cannot mount the clutch cover, check whether the
kickstarter spring and the shift shaft are in the right position.
M6x ...
20
30
30
30
30
45
30
C
20
20
30
30
30
35
20
20
1
A
B