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ENGLISH

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SX mini motorcycles are off-road motorcycles designed for one person only. They are not allowed on public
roads.

Motorcycle dimension and components are designed for the following age and weight groups:
60 SX and 65 SX: age 8 - 12 years, maximum weight 50 kg (110 lbs), maximum body height 160 cm (65 in)

– Have your youngster wear proper protective gear whenever he or she rides the motorcycle: helmet, eye pro-

tection, chest, back, arm and leg protectors, gloves and boots. To set a good example, be sure to wear pro-
tective gear yourself whenever riding a motorcycle!

– Adjust the hand brake lever to your youngster’s hand size (with gloves).
– Before your youngster takes his or her first ride, explain how each of the controls works and check if your

youngster has understood what you explained. We recommend to review the entire owner’s manual with
your youngster item by item, paying particular attention to the specially marked warnings and pointing out
the danger of injury.

– Instruct your youngster about riding and falling techniques, explain how the motorcycle will respond to shif-

ting of the rider’s weight, etc.

– Before using the motorcycle you should always check all components for proper operation (see maintenan-

ce schedule). Have your youngster perform these technical checks himself / herself as well.

– Whenever you go for a ride with your youngster, keep in mind that the speed should be adjusted to your

youngster and not the other way around.

– Your youngster must understand that all instructions he or she receives from you or any other supervising

adult must be followed.

– Your child must be physically ready to ride a motorcycle. This means that he or she must at least be able to

ride a bicycle. Being good at sports that require fast reactions is an additional advantage. Your youngster
should be strong enough to pick up the motorcycle after a fall.

– Never demand too much of your youngster. Give him or her time to get used to the motorcycle and to

improve his / her riding skills. Do not even consider letting your youngster participate in a race before his /
her physical condition, riding skills and motivation have sufficiently developed.

– Explain to your youngster that he / she should always adjust his / her riding speed to the local conditions

as well as to his / her own riding skills and that excessive speed can cause falls and severe injuries. Always
keep in mind that youngsters tend to underestimate dangers or fail to recognize them altogether. The riding
speed must be reduced, in particular, on unknown terrain.

– Never let your youngster ride the motorcycle without supervision. An adult should always be present.
– The motorcycle is designed for one rider only. Your youngster is not allowed to transport a passenger.
– When you go for a ride, somebody at home should always know where you are going and when you will

be back. This makes it easier to send you help, should problems occur.

IMPORTANT INFORMATION ON SAFE DRIVING FOR PARENTS

Содержание 60 SX 1999

Страница 1: ...S H H H HA A A AN N N ND D D DB B B BO O O OO O O OK K K K M M M MA A A AN N N NU U U UE E E EL L L L D D D D U U U UT T T TI I I IL L L LI I I IS S S SA A A AT T T TI I I IO O O ON N N N M M M MA A...

Страница 2: ......

Страница 3: ...COMMENDATIONS THAT WILL HELP YOU AND YOUR YOUNGSTER TO OPERATE AND HANDLE THE MOTORCYCLE PROPERLY IN THE INTEREST OF EVERYBODY INVOLVED WE URGE YOU TO PAY PARTI CULAR ATTENTION TO INSTRUCTIONS AND INF...

Страница 4: ...s depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehic...

Страница 5: ...about KTM disc brakes 12 Adjusting of free travel at the hand brake lever 12 Checking of brake fluid level front brake 12 Refilling the front brake fluid reservoir 12 Checking the front brake pads 13...

Страница 6: ...he speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other supervising adult must be follo...

Страница 7: ...0 mm 0 4 in at this lever measured at outer edge CAUTION IF THERE IS NO PLAY ON THE CLUTCH LEVER THE CLUTCH WILL START TO SLIP THE CLUTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand brake le...

Страница 8: ...EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S ADVICE IMMEDIATELY CAUTION ONLY USE PREMIUM GRADE GASOLINE ROZ 95 MIXED W...

Страница 9: ...HEN KICKING NOT VEHEMENTLY ENOUGH Rebound damping function of the shock absorber The damping effect of the rebound damping mechanism can be adjusted to 14 different levels by means of the setting whee...

Страница 10: ...uld check before each start When you start off the motorcycle must be in a perfect technbical condition For safety reasons you should make it a habit to perform an overall check of your motorcycle bef...

Страница 11: ...HIGH SPEED WILL REDUCE THE LIFE OF THE ENGINE WE RECOMMEND TO WARM THE ENGINE UP AT A MEDIUM ENGINE SPEED FOR SEVERAL MINUTES BEFORE SWITCHING TO FULL LOAD NEVER HAVE THE THROTTLE WIDE OPEN WHEN CHANG...

Страница 12: ...r Check thickness of disc brake pads front Check brake drum and brake disc Check freeplay and operation of hand brake lever and foot brake lever Inspect condition and installation of brake hose Check...

Страница 13: ...D CAN GET OUT OF CONTROL CAUTION THE HANDLEBAR MUST MOVE EASILY OTHERWISE THE BEARINGS WILL BE DAMAGED IF YOU DRIVE WITH PLAY IN THE STEERING HEAD BEARING FOR LONGER PERIODS THE BEARINGS AND SUBSEQUEN...

Страница 14: ...GREATER RESISTANCE OF THE HAND BRAKE LEVER IF THIS FREE TRAVEL IS NOT PROVI DED PRESSURE WILL BUILD UP IN THE BRAKING SYSTEM AND THE FRONT WHEEL BRAKE MAY FAIL DUE TO OVERHEATING Checking of brake fl...

Страница 15: ...he brake caliper Then remo ve the brake pads by pulling them downwards Before installing the new brake pads push the brake pistons backwards with an appropriate screwdriver Insert the brake pads into...

Страница 16: ...e brake shoes Before mounting new brake shoes check the brake cam 2 for smooth ope ration and apply a thin coat of copper paste to the contact surfaces for the brake shoes Slightly roughen the new bra...

Страница 17: ...RAKING EFFECTS WOULD BE STRONGLY REDUCED Removing and installing the rear wheel Jack the motorcycle up by the frame Remove the hexagon nut 3 of the wheel spindle together with the was her 4 and remove...

Страница 18: ...e counter nuts 2 Before tightening the two hexagon nuts 1 make sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the f...

Страница 19: ...l to become unba lanced and before long other spokes will have come loose Check spoke ten sion especially on a new motorcycle in regular intervals For checking tap on each spoke with the blade of a sc...

Страница 20: ...ure they are centered B and lock into place with the filter holder 1 Adjusting the clutch cable When the engine is cold the play of the clutch lever should be 10 mm mea sure play at the outer end of t...

Страница 21: ...be possible to achieve a reliable result If necessary add engine oil 10W40 e g Shell Advance Ultra 4 CAUTION NOT ENOUGH OIL OR A POOR OIL QUALITY LEAD TO PREMATURE WEAR OF THE TRANS MISSION THEREFORE...

Страница 22: ...HE CAP AND OPEN SLOWLY TO RELEASE PRESSURE Exhaust system The main silencer is filled with glass fiber yarn Heat however causes the glass fiber yarn filling to disintegrate which can reduce the overal...

Страница 23: ...wear may cause carbu retor malfunction e g overly rich mixture Therefore these parts should be replaced after 1000 hours of using Idling range A Operation with closed throttle valve This range is infl...

Страница 24: ...ystem you should treat the short circuit button with a contact spray If you want to put your motorcycle away for longer periods of time please observe the following instructions Clean motorcycle thoro...

Страница 25: ...dy height max 160 cm 63 in Rider s body weight max 50 kg 110 lbs Recommended age of rider 8 to 12 years Engine CR 60 CR63 TECHNICAL SPECIFICATIONS CHASSIS 60 SX 65 SX 99 Hexagon screw brake caliper M...

Страница 26: ...e ball bearing Connecting rod bearing needle bearing Piston pin bearing needle bearing Piston rings 1 compression ring Primary drive straight cut spur gears 23 75 t Transmission 6 speed claw actuated...

Страница 27: ...ng end gap max 0 15 mm 0 00590 in Clutch springs length min 27 mm 1 06 in Transmission shafts end float 0 10 0 20 mm 0 00394 0 00787 in TOLERANCES AND FITTING CLEARANCES Hexagon nut primary gear M 10...

Страница 28: ...T M S P O R T M O T O R C Y C L E A G A 5 2 3 0 M a t t i g h o f e n P o s t f a c h 9 1 A u s t r i a I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 59...

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