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ENGLISH

8

DRIVING INSTRUCTIONS

– To ensure that your youngster gets the feel of the hand

brake, have your youngster operate the hand brake while
you push the motorcycle. Do not start the engine before
your youngster has learned to apply hand brake with appro-
priate pressure.

– To familiarize your youngster with the operation of the hand

brake let him or her practice to operate the hand brake while
you are pushing the motorcycle. Do not start the engine
before he or she is thoroughly familiar with the use of the
hand brake.

– Initially, your youngster should ride back and forth between

two persons who help the young rider to stop the motorcy-
cle. However, you should also teach your youngster how to
stop the motorcycle himself/herself.

– To improve his/her riding skills, your youngster should prac-

tise to ride the motorcycle standing on the footpegs or to
ride at the slowest possible speed. Additionally, you can
arrange a series of obstacles and have your youngster drive
around them, etc.

– Pay attention to running-in procedure.

WARNING

– SX 

MODELS ARE DESIGNED FOR ONE PERSON ONLY

. P

ASSENGERS ARE

NOT ALLOWED

.

– T

HESE MODELS DO NOT COMPLY WITH THE REGULATIONS AND SAFETY

STANDARDS ESTABLISHED BY THE LAW

. T

HEREFORE

THEY ARE NOT PER

-

MITTED ON PUBLIC ROADS

.

– A

LWAYS KEEP IN MIND THAT OTHER PEOPLE FEEL MOLESTED BY EXCES

-

SIVE NOISE

.

Running in

– Even very precisely machined sections of engine components

have rougher surfaces than components which have been
sliding across one another for quite some time. Therefore,
every engine needs to be broken in. For this reason, during
its first 5 hours the engine must not be revved up to its per-
formance limits. 

– Apply low but changing loads for running-in. 
– DO NOT DRIVE AT FULL LOAD FOR THE FIRST 5 HOURS!

Starting when the engine is cold

1  Open fuel tap
2  Put the gear in neutral
3 Activate cold-starting aid (choke)
4  Leave throttle closed or open it no more than 

1

/

3

and kick

down kickstarter vigorously all the way.

WARNING

– T

O AVOID INJURY WHEN STARTING THE ENGINE

ALWAYS WEAR BOOTS

!

– D

O NOT START THE ENGINE AND ALLOW IT TO IDLE IN A CLOSED AREA

.

E

XHAUST FUMES ARE POISONOUS AND CAN CAUSE LOSS OF CONS

-

CIOUSNESS AND DEATH

. A

LWAYS PROVIDE ADEQUATE VENTILATION

WHILE THE ENGINE IS RUNNING

.

!

CAUTION

!

D

O NOT RIDE YOUR MOTORCYCLE WITH FULL LOAD AND DO NOT REV UP

THE ENGINE WHEN COLD

SINCE THE PISTON IS WARMS UP AND EXPANDS

FASTER THAN THE WATER COOLED CYLINDER

THIS MIGHT CAUSE ENGINE

DAMAGE

ALWAYS LET ENGINE IDLE UNTIL WARM OR DRIVE IT WARM AT

LOW R

.

P

.

M

SPEEDS

.

What you should check before each start

When you start off, the motorcycle must be in a perfect
technbical condition. For safety reasons, you should make it a
habit to perform an overall check of your motorcycle before
each start.
The following checks should be performed:
1  CHECK TRANSMISSION OIL LEVEL.

A lack of gear oil leads to premature wear and finally results
in destruction of the gear wheels.

2 FUEL

Check that there is sufficient fuel in the tank; when closing the
filler cap, check that the tank venting hose is free of kinks.

3 CHAIN

A loose chain was fall off the chain wheels; an extremely
worn chain may tear, and insufficient lubrication may result
in unnecessary wear of chain and chain wheels.

4 TIRES

Check for damaged tyres. Tires showing cuts or dents must
be replaced. Also check the air pressure. Insufficient tread
and incorrect air pressure deteriorate the driving performance.

5 BRAKES

Check if the brakes are working properly. Check the level of
brake fluid in the brake fluid reservoir.  The brake fluid reser-
voir is large enough so that  the brake fluid need not be top-
ped up even when the brake pads are worn. Dropping of the
brake fluid level  below the minimum mark indicates leaks in
the brake system or totally worn brake pads. In this case, the
brake system must be checked by a licensed KTM dealer to
prevent brake failure.
Additionally, check the condition of the brake hose (front)
and the brake control cable (rear) as well as the thickness of
the brake linings.

6 CABLES

Check correct setting and easy running of all control cables.

7 COOLING FLUID

Check the level of cooling fluid when the engine is cold.

WARNING

– H

AVE YOUR YOUNGSTER WEAR PROPER PROTECTIVE GEAR WHENEVER

HE OR SHE RIDES THE MOTORCYCLE

HELMET

EYE PROTECTION

CHEST

,

BACK

ARM AND LEG PROTECTORS

GLOVES AND BOOTS

. T

O SET A

GOOD EXAMPLE

BE SURE TO WEAR PROTECTIVE GEAR YOURSELF WHE

-

NEVER RIDING A MOTORCYCLE

!

– O

NLY USE ACCESSORY PARTS RECOMMENDED BY

KTM.

Instructions for the first ride

– Verify that your KTM dealer performed the PREPARATION

OF VEHICLE jobs (see Customer Service Manual).

– Before your youngster takes his or her first ride, explain how

each of the controls works and check if your youngster has
understood what you explained. We recommend to review
the entire owner’s manual with your youngster item by item,
paying particular attention to the specially marked warnings
and pointing out the danger of injury.

– Adjust the basic hand brake lever position to your young-

ster's hand size. Your youngster should, of course, wear
gloves!

– To prevent injury, teach your youngster the basic riding skills

on soft ground, e.g. on a meadow or in the garden. Be sure
that there is room enough to maneuver, and that no other
riders are close.

Содержание 60 SX 1999

Страница 1: ...S H H H HA A A AN N N ND D D DB B B BO O O OO O O OK K K K M M M MA A A AN N N NU U U UE E E EL L L L D D D D U U U UT T T TI I I IL L L LI I I IS S S SA A A AT T T TI I I IO O O ON N N N M M M MA A...

Страница 2: ......

Страница 3: ...COMMENDATIONS THAT WILL HELP YOU AND YOUR YOUNGSTER TO OPERATE AND HANDLE THE MOTORCYCLE PROPERLY IN THE INTEREST OF EVERYBODY INVOLVED WE URGE YOU TO PAY PARTI CULAR ATTENTION TO INSTRUCTIONS AND INF...

Страница 4: ...s depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehic...

Страница 5: ...about KTM disc brakes 12 Adjusting of free travel at the hand brake lever 12 Checking of brake fluid level front brake 12 Refilling the front brake fluid reservoir 12 Checking the front brake pads 13...

Страница 6: ...he speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other supervising adult must be follo...

Страница 7: ...0 mm 0 4 in at this lever measured at outer edge CAUTION IF THERE IS NO PLAY ON THE CLUTCH LEVER THE CLUTCH WILL START TO SLIP THE CLUTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand brake le...

Страница 8: ...EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S ADVICE IMMEDIATELY CAUTION ONLY USE PREMIUM GRADE GASOLINE ROZ 95 MIXED W...

Страница 9: ...HEN KICKING NOT VEHEMENTLY ENOUGH Rebound damping function of the shock absorber The damping effect of the rebound damping mechanism can be adjusted to 14 different levels by means of the setting whee...

Страница 10: ...uld check before each start When you start off the motorcycle must be in a perfect technbical condition For safety reasons you should make it a habit to perform an overall check of your motorcycle bef...

Страница 11: ...HIGH SPEED WILL REDUCE THE LIFE OF THE ENGINE WE RECOMMEND TO WARM THE ENGINE UP AT A MEDIUM ENGINE SPEED FOR SEVERAL MINUTES BEFORE SWITCHING TO FULL LOAD NEVER HAVE THE THROTTLE WIDE OPEN WHEN CHANG...

Страница 12: ...r Check thickness of disc brake pads front Check brake drum and brake disc Check freeplay and operation of hand brake lever and foot brake lever Inspect condition and installation of brake hose Check...

Страница 13: ...D CAN GET OUT OF CONTROL CAUTION THE HANDLEBAR MUST MOVE EASILY OTHERWISE THE BEARINGS WILL BE DAMAGED IF YOU DRIVE WITH PLAY IN THE STEERING HEAD BEARING FOR LONGER PERIODS THE BEARINGS AND SUBSEQUEN...

Страница 14: ...GREATER RESISTANCE OF THE HAND BRAKE LEVER IF THIS FREE TRAVEL IS NOT PROVI DED PRESSURE WILL BUILD UP IN THE BRAKING SYSTEM AND THE FRONT WHEEL BRAKE MAY FAIL DUE TO OVERHEATING Checking of brake fl...

Страница 15: ...he brake caliper Then remo ve the brake pads by pulling them downwards Before installing the new brake pads push the brake pistons backwards with an appropriate screwdriver Insert the brake pads into...

Страница 16: ...e brake shoes Before mounting new brake shoes check the brake cam 2 for smooth ope ration and apply a thin coat of copper paste to the contact surfaces for the brake shoes Slightly roughen the new bra...

Страница 17: ...RAKING EFFECTS WOULD BE STRONGLY REDUCED Removing and installing the rear wheel Jack the motorcycle up by the frame Remove the hexagon nut 3 of the wheel spindle together with the was her 4 and remove...

Страница 18: ...e counter nuts 2 Before tightening the two hexagon nuts 1 make sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the f...

Страница 19: ...l to become unba lanced and before long other spokes will have come loose Check spoke ten sion especially on a new motorcycle in regular intervals For checking tap on each spoke with the blade of a sc...

Страница 20: ...ure they are centered B and lock into place with the filter holder 1 Adjusting the clutch cable When the engine is cold the play of the clutch lever should be 10 mm mea sure play at the outer end of t...

Страница 21: ...be possible to achieve a reliable result If necessary add engine oil 10W40 e g Shell Advance Ultra 4 CAUTION NOT ENOUGH OIL OR A POOR OIL QUALITY LEAD TO PREMATURE WEAR OF THE TRANS MISSION THEREFORE...

Страница 22: ...HE CAP AND OPEN SLOWLY TO RELEASE PRESSURE Exhaust system The main silencer is filled with glass fiber yarn Heat however causes the glass fiber yarn filling to disintegrate which can reduce the overal...

Страница 23: ...wear may cause carbu retor malfunction e g overly rich mixture Therefore these parts should be replaced after 1000 hours of using Idling range A Operation with closed throttle valve This range is infl...

Страница 24: ...ystem you should treat the short circuit button with a contact spray If you want to put your motorcycle away for longer periods of time please observe the following instructions Clean motorcycle thoro...

Страница 25: ...dy height max 160 cm 63 in Rider s body weight max 50 kg 110 lbs Recommended age of rider 8 to 12 years Engine CR 60 CR63 TECHNICAL SPECIFICATIONS CHASSIS 60 SX 65 SX 99 Hexagon screw brake caliper M...

Страница 26: ...e ball bearing Connecting rod bearing needle bearing Piston pin bearing needle bearing Piston rings 1 compression ring Primary drive straight cut spur gears 23 75 t Transmission 6 speed claw actuated...

Страница 27: ...ng end gap max 0 15 mm 0 00590 in Clutch springs length min 27 mm 1 06 in Transmission shafts end float 0 10 0 20 mm 0 00394 0 00787 in TOLERANCES AND FITTING CLEARANCES Hexagon nut primary gear M 10...

Страница 28: ...T M S P O R T M O T O R C Y C L E A G A 5 2 3 0 M a t t i g h o f e n P o s t f a c h 9 1 A u s t r i a I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 59...

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