KTM 60 SX 1999 Скачать руководство пользователя страница 23

ENGLISH

21

B

C

D

A

main jet
jet needle

jet needle

idling jet

idling jet
throttle valve

Carburetor adjustment *

Basic information on the original carburetor setting
The original carburetor setting was adapted for an altitude of approx. 500 meters (1600 ft.) above sea level, and the ambient tempe-
rature of approx. 20° C (68° F), mainly for off-road use and central European premium-grade fuel (ROZ 95). 
Mixing ratio 2-stroke motor oil : super fuel 1:40 .
Basic information on a change of the carburetor setting
Always start out from the original carburetor setting. Essential requirements are a clean air filter system, air-tight exhaust system and
an intact carburetor. Experience has shown that adjusting the main jet, the idling jet and the jet needle is sufficient and that changes
of other parts of the carburetor will not greatly affect engine performance.
RULE OF THUMB: high altitude or high temperatures 

choose leaner carburetor adjustment

low altitude or low temperatures 

choose richer carburetor adjustment

WARNING

– O

NLY USE PREMIUM

-

GRADE GASOLINE

ROZ 95 

MIXED WITH HIGH

-

GRADE TWO

-

STROKE ENGINE OIL

. O

THER TYPES OF GASOLINE CAN CAUSE ENGINE FAI

-

LURE

AND USE OF SAME WILL VOID YOUR WARRANTY

.

– O

NLY USE HIGH

-

GRADE

2-

STROKE ENGINE OIL OF KNOWN BRANDS

(

I

E

. S

HELL

A

DVANCE

R

ACING

X).

– N

OT ENOUGH OIL OR LOW

-

GRADE OIL CAN CAUSE EROSION OF THE PISTON

. U

SING TOO MUCH OIL

THE ENGINE CAN START SMOKING AND FOUL THE

SPARK PLUG

.

– I

N THE CASE OF A LEANER ADJUSTMENT OF THE CARBURETOR PROCEED CAUTIOUSLY

. A

LWAYS REDUCE THE JET SIZE IN STEPS OF ONE NUMBER TO AVOID

OVERHEATING AND PISTON SEIZURE

.

NOTE:

If despite a changed adjustment the engine does not run properly, look for mechanical faults and check the ignition system.

Basic information on carburetor wear
As a result of engine vibrations, throttle valve, jet needle, and needle jet are subjected to increased wear. This wear may cause carbu-
retor malfunction (e.g., overly rich mixture). Therefore, these parts should be replaced after 1000 hours of using. 

Idling range – A

Operation with closed throttle valve. This range is influenced by the idle
adjusting screw 

1

. Only make adjustments when the engine is hot.

The idling speed can be changed by turning the idle adjusting screw.
Turning it clockwise produces a higher idling speed and turning the screw
counterclockwise produces a lower idling speed. 

Opening up – B

Engine behavior when the throttle opens. The idle jet and the shape of the
throttle valve influences this range. If, despite good idling-speed and part-
throttle setting, the engine sputters and smokes when the throttle is fully
opened and develops its full power not smoothly but suddenly at high engi-
ne speeds, the mixture to the carburetor will be too rich, the fuel level too
high or the float needle is leaking.

Part-throttle range – C

Operation with partly open throttle valve. This range is only influenced by
the jet needle (shape and position). The optimum part-throttle setting is con-
trolled by the idling setting in the lower range and by the main jet in the
upper range. If the engine runs on a four-stroke cycle or with reduced power
when it is accelerated with the throttle partly open, the jet needle must be
lowered by one notch. If then the engine pings, especially when accelerating
under full power at maximum engine revs, the jet needle should be raised.
If these faults should occur at the lower end of the part throttle range at a
four-stroke running, make the idling range leaner; if the engine pings, adjust
the idling range richer.

Full throttle range – D

Operation with the throttle fully open (flat out). This range is influenced by
the main jet and the jet needle. If the porcelain of the new spark plug is
found to have a very bright or white coating or if the engine rings, after a
short distance of riding flat out, a larger main jet is required. If the porcelain
is dark brown or black with soot the main jet must be replaced by a smaller
one.

1

Содержание 60 SX 1999

Страница 1: ...S H H H HA A A AN N N ND D D DB B B BO O O OO O O OK K K K M M M MA A A AN N N NU U U UE E E EL L L L D D D D U U U UT T T TI I I IL L L LI I I IS S S SA A A AT T T TI I I IO O O ON N N N M M M MA A...

Страница 2: ......

Страница 3: ...COMMENDATIONS THAT WILL HELP YOU AND YOUR YOUNGSTER TO OPERATE AND HANDLE THE MOTORCYCLE PROPERLY IN THE INTEREST OF EVERYBODY INVOLVED WE URGE YOU TO PAY PARTI CULAR ATTENTION TO INSTRUCTIONS AND INF...

Страница 4: ...s depends on the efforts made by the parents to ensure that the motorcycle is kept in good working order and only used on safe terrains Nevertheless driving the motorcycle like driving any other vehic...

Страница 5: ...about KTM disc brakes 12 Adjusting of free travel at the hand brake lever 12 Checking of brake fluid level front brake 12 Refilling the front brake fluid reservoir 12 Checking the front brake pads 13...

Страница 6: ...he speed should be adjusted to your youngster and not the other way around Your youngster must understand that all instructions he or she receives from you or any other supervising adult must be follo...

Страница 7: ...0 mm 0 4 in at this lever measured at outer edge CAUTION IF THERE IS NO PLAY ON THE CLUTCH LEVER THE CLUTCH WILL START TO SLIP THE CLUTCH WILL THEN OVERHEAT DESTROYING THE CLUTCH LININGS Hand brake le...

Страница 8: ...EXHAUST PIPE WHILE THE ENGINE IS HOT WIPE UP SPILLS PROMPTLY IF GASOLINE IS SWALLOWED OR SPLASHED IN THE EYES SEEK A DOCTOR S ADVICE IMMEDIATELY CAUTION ONLY USE PREMIUM GRADE GASOLINE ROZ 95 MIXED W...

Страница 9: ...HEN KICKING NOT VEHEMENTLY ENOUGH Rebound damping function of the shock absorber The damping effect of the rebound damping mechanism can be adjusted to 14 different levels by means of the setting whee...

Страница 10: ...uld check before each start When you start off the motorcycle must be in a perfect technbical condition For safety reasons you should make it a habit to perform an overall check of your motorcycle bef...

Страница 11: ...HIGH SPEED WILL REDUCE THE LIFE OF THE ENGINE WE RECOMMEND TO WARM THE ENGINE UP AT A MEDIUM ENGINE SPEED FOR SEVERAL MINUTES BEFORE SWITCHING TO FULL LOAD NEVER HAVE THE THROTTLE WIDE OPEN WHEN CHANG...

Страница 12: ...r Check thickness of disc brake pads front Check brake drum and brake disc Check freeplay and operation of hand brake lever and foot brake lever Inspect condition and installation of brake hose Check...

Страница 13: ...D CAN GET OUT OF CONTROL CAUTION THE HANDLEBAR MUST MOVE EASILY OTHERWISE THE BEARINGS WILL BE DAMAGED IF YOU DRIVE WITH PLAY IN THE STEERING HEAD BEARING FOR LONGER PERIODS THE BEARINGS AND SUBSEQUEN...

Страница 14: ...GREATER RESISTANCE OF THE HAND BRAKE LEVER IF THIS FREE TRAVEL IS NOT PROVI DED PRESSURE WILL BUILD UP IN THE BRAKING SYSTEM AND THE FRONT WHEEL BRAKE MAY FAIL DUE TO OVERHEATING Checking of brake fl...

Страница 15: ...he brake caliper Then remo ve the brake pads by pulling them downwards Before installing the new brake pads push the brake pistons backwards with an appropriate screwdriver Insert the brake pads into...

Страница 16: ...e brake shoes Before mounting new brake shoes check the brake cam 2 for smooth ope ration and apply a thin coat of copper paste to the contact surfaces for the brake shoes Slightly roughen the new bra...

Страница 17: ...RAKING EFFECTS WOULD BE STRONGLY REDUCED Removing and installing the rear wheel Jack the motorcycle up by the frame Remove the hexagon nut 3 of the wheel spindle together with the was her 4 and remove...

Страница 18: ...e counter nuts 2 Before tightening the two hexagon nuts 1 make sure that the chain adjuster 4 is properly resting against the tensioning screws 3 and that the rear wheel is properly aligned with the f...

Страница 19: ...l to become unba lanced and before long other spokes will have come loose Check spoke ten sion especially on a new motorcycle in regular intervals For checking tap on each spoke with the blade of a sc...

Страница 20: ...ure they are centered B and lock into place with the filter holder 1 Adjusting the clutch cable When the engine is cold the play of the clutch lever should be 10 mm mea sure play at the outer end of t...

Страница 21: ...be possible to achieve a reliable result If necessary add engine oil 10W40 e g Shell Advance Ultra 4 CAUTION NOT ENOUGH OIL OR A POOR OIL QUALITY LEAD TO PREMATURE WEAR OF THE TRANS MISSION THEREFORE...

Страница 22: ...HE CAP AND OPEN SLOWLY TO RELEASE PRESSURE Exhaust system The main silencer is filled with glass fiber yarn Heat however causes the glass fiber yarn filling to disintegrate which can reduce the overal...

Страница 23: ...wear may cause carbu retor malfunction e g overly rich mixture Therefore these parts should be replaced after 1000 hours of using Idling range A Operation with closed throttle valve This range is infl...

Страница 24: ...ystem you should treat the short circuit button with a contact spray If you want to put your motorcycle away for longer periods of time please observe the following instructions Clean motorcycle thoro...

Страница 25: ...dy height max 160 cm 63 in Rider s body weight max 50 kg 110 lbs Recommended age of rider 8 to 12 years Engine CR 60 CR63 TECHNICAL SPECIFICATIONS CHASSIS 60 SX 65 SX 99 Hexagon screw brake caliper M...

Страница 26: ...e ball bearing Connecting rod bearing needle bearing Piston pin bearing needle bearing Piston rings 1 compression ring Primary drive straight cut spur gears 23 75 t Transmission 6 speed claw actuated...

Страница 27: ...ng end gap max 0 15 mm 0 00590 in Clutch springs length min 27 mm 1 06 in Transmission shafts end float 0 10 0 20 mm 0 00394 0 00787 in TOLERANCES AND FITTING CLEARANCES Hexagon nut primary gear M 10...

Страница 28: ...T M S P O R T M O T O R C Y C L E A G A 5 2 3 0 M a t t i g h o f e n P o s t f a c h 9 1 A u s t r i a I n t e r n e t h t t p w w w k t m c o a t FN 102019 d Landesgericht Ried im Innkreis 3 205 59...

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