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KSi SC PRO APPLICATOR

USER'S MANUAL

11 – Daily Best Practices

Automation

4. Turn power on if you powered off the night before. When cycling power for any reason, remember

to cycle power on both the AutoBatch main panel and the AutoTreat panel.

5. Make sure that the E-Stop button is released.
6. Check to make sure that air compressor is on and that the air pressure is set between 90 and 100

lbs on the air manifold.

Equipment Check

7. Ensure the scale is weighing accurately, using a known weight, and make sure that the scale is

zeroed correctly (zeroed with an empty box if emptying directly from a box).

8. Run the Atomizer and SMX Conveyor to ensure that they are operating correctly.
9. Open and close the box stand gate to ensure that it is operating correctly.

Section

Содержание SC Pro

Страница 1: ...SC Pro Applicator Owner Operator s Manual...

Страница 2: ...Owner Operator s Manual Revision Date October 25 2021 Prepared By KSi 2345 U Road Sabetha KS 66534 Office Telephone 785 284 0600...

Страница 3: ...S 7 PERSONAL PROTECTIVE EQUIPMENT P P E 8 OPERATOR QUALIFICATIONS 8 4 INSTALLING SAFETY SIGNS 10 5 OPERATION 15 OPERATION RECOMMENDATIONS 15 EMERGENCY SHUTDOWN 15 DISASSEMBLY AND REASSEMBLY 15 SMX CON...

Страница 4: ...10 GENERAL DIMENSIONS SPECS 42 CAPACITY 43 DRIVE UNIT 43 CONVEYOR LENGTH 43 11 DAILY BEST PRACTICES 44 AUTOMATION 44 EQUIPMENT CHECK 44 CALIBRATION 45 PRIME LIQUID LINES 45...

Страница 5: ...ur friendly staff a call at 888 KSI CONV Safety 1st Replace missing guards and shields FREE OF CHARGE KSi Applicators are built to provide many years of dependable service to our customers through dur...

Страница 6: ...When receiving merchandise it is important to check the quantity of parts and their descriptions with the packing list enclosed with each package All claims for freight damage or shortage must be made...

Страница 7: ...for 24 months after the delivery date What Will We Do to Correct Problems KSi will repair or replace the equipment covered by this warranty at no charge Service trip and travel expenses will incur ad...

Страница 8: ...incurred without our written authorization Direct indirect incidental or consequential damages such as the loss of anticipated profits or benefits Loss or cross contamination of any seed treatment fl...

Страница 9: ...ution with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will...

Страница 10: ...ties having jurisdiction should be consulted before installations are made 4 Untrained operators subject themselves and others to the possibility of serious injury or death NEVER ALLOW untrained perso...

Страница 11: ...rds 1 Always keep all shields and guards in place during operation 2 Missing shields for guards can be replaced for free by contacting KSi Beware of Electrical Hazards Electricity can kill Use extreme...

Страница 12: ...to wear them also when removing any covers 5 The operator should never wear jewelry 6 Loose fitting clothes should not be worn around moving parts on conveyors or equipment Any clothing that becomes...

Страница 13: ...is necessary for the employer to train the employee in the safe operating and safety procedures for this applicator We have included this sign off sheet for your convenience and personal record keepin...

Страница 14: ...ety signage he safety decals listed below are included with the applicator The following pages show the location of the decals on the applicator Inspect all decals and replace any that are worn illegi...

Страница 15: ...11 KSi SC PRO APPLICATOR USER S MANUAL KS 0017 KS 0015...

Страница 16: ...12 KSi SC PRO APPLICATOR USER S MANUAL KS 0010 KS 0029...

Страница 17: ...13 KSi SC PRO APPLICATOR USER S MANUAL KS 0030 KS 0016...

Страница 18: ...14 KSi SC PRO APPLICATOR USER S MANUAL KS 0008...

Страница 19: ...any reason such as cleaning be sure that all components have been reassembled fully and correctly Do not operate the equipment without all guards in place 2 If the Atomizer lower housing was disconne...

Страница 20: ...inside are in clean working order Daily Best Practices Automation 1 Turn power on if you powered off the night before When cycling power for any reason remember to cycle power on both the AutoBatch m...

Страница 21: ...important that the scale is calibrated on at least a yearly basis and checked regularly throughout use To check the accuracy of the scale place a known weight on the scale this could be a known weigh...

Страница 22: ...on the scale could be a box of seed with a known weight and set the weight on the indicator to match the amount of weight added to the scale 10 Once the indicator finishes the calibration process pre...

Страница 23: ...isk To achieve both of these features it is important that the following items are checked to be in place operational Seed Distribution Basket This distribution basket is intended to allow some seed t...

Страница 24: ...he disk can spin freely check by spinning the disk manually and that the liquid is dropping onto the disk from all four ports above the atomizing disk The liquid is distributed to these 4 ports throug...

Страница 25: ...roller loosen the nut on the tensioning bolt and extend the bolt on the side of the conveyor to tighten the belt on the side of the belt that is close the edge of the conveyor Once the belt is trackin...

Страница 26: ...ildup should be flushed and cleaned at the end of use when the machine will sit for an extended period of time and prior to use after sitting for an extended period of time This includes but is not ne...

Страница 27: ...Lift tray up and out so that the front pegs of the tray are not resting in the travel storage slot on the rails This peg and slot are shown in the images on the right 2 Unlatch all three clamps and d...

Страница 28: ...emove any doors under the atomizer The mixing baffles can be also accessed by removing the 4 pins from each cover on top of the conveyor This will expose a door with a couple of mixing baffles on each...

Страница 29: ...discharge to collect waste 6 Run pump to pump cleaning solution through the applicator head and allow it to drain into the 5 gal bucket 7 After cleaning water is pumped through turn off pump remove 5...

Страница 30: ...e Atomizer run It will be very quiet If you cannot hear it touch the Atomizer housing to feel for any vibrations If you CANNOT feel or hear it run call KSi Automation Tech Support Air Purge is not set...

Страница 31: ...down only one side of the cone or is not flowing evenly around the cone contact the KSi Mechanical Service department Liquid plumbing is constricted Review plumbing for pinched or kinked lengths and c...

Страница 32: ...28 KSi SC PRO APPLICATOR USER S MANUAL Excessive damage to conveyor belt Belt is misaligned not tracking properly Align belt so it tracks the center of the idle and drive rollers...

Страница 33: ...e 5 Find the Quantity Part Number and Description associated with the ITEM number for use when placing your order Paint For matching red paint use Diamond Vogel IB5588 or equivalent paint Order suppli...

Страница 34: ...30 KSi SC PRO APPLICATOR USER S MANUAL 25405 06...

Страница 35: ...IR GATE SC APPLICATOR 6 1 23235 21 LEG EXT KIT SC APPL 5 7 4 24523 81 LOAD CELL REPL WEIGH BAR 7500LB AW 8 1 25332 16 CARRIAGE ATOMIZER 9 1 25332 42 GUIDE RAIL ATOMIZER RH 10 1 25332 44 GUIDE RAIL ATO...

Страница 36: ...32 KSi SC PRO APPLICATOR USER S MANUAL 25344 10...

Страница 37: ...341 21 LIQUID DISTRIBUTOR PLATE TOP 10 1 25341 22 LIQUID DISTRIBUTOR PLATE BOTTOM 11 1 25345 06 SUPPORT WDMT ATOMIZER SC APPL 12 3 25345 31 HANGER BRKT ATOMIZER 13 1 25345 33 BRACKET PANEL DISCONNECT...

Страница 38: ...34 KSi SC PRO APPLICATOR USER S MANUAL 121216 51 SC02 SMX Conveyor...

Страница 39: ...OLY 16UB 20 1 22107 00 PULLEY DRUM VULC 4 5 X 12 21 2 23104 01 SLIDE BEARING LOWER 1208 22 1 23120 00 PULLEY DRUM CROWN 4 X 12 23 1 23122 06 FLOW GUARD FLAP SERIES II III 24 3 23150 02 COVER BEARING 1...

Страница 40: ...12 21 8 44 1 46223 29 TROUGH EXTENSION SMX 1212 LH 45 2 46223 30 DOOR JAM 3 SMX 1212 46 3 46223 31 DOOR JAM 4 SMX 1212 47 1 46223 32 TROUGH EXTENSION SMX 1212 RH 48 1 46223 33 DOOR SMX 1212 TAPPERED 3...

Страница 41: ...37 KSi SC PRO APPLICATOR USER S MANUAL Thispageleftblankintentionally...

Страница 42: ...38 KSi SC PRO APPLICATOR USER S MANUAL 161019 51 SC03 SMX Conveyor...

Страница 43: ...1 BRUSH CNVR 17 X4 020 BLK 19 1 24439 01 PULLEY DRUM CROWN 5 X 16 20 1 24440 01 PULLEY DRUM VULC 4 5 X 16 21 4 24687 12 SEED MIX BAFFLE CONVEYOR 1610 2 22 4 24687 13 SEED MIX BAFFLE CONVEYOR 1610 3 23...

Страница 44: ...46223 45 CAP SMX DOOR 7 X 6 CLEAR 49 8 46224 01 BAFFLE MOUNTING TAB SMX 1610 50 2 46225 01 FLAP CNVR FLOW GAURD 1610 SMX 51 1 51013 00 BRACKET MOTOR ELECTRIC TOP DRIVE 1610 52 1 51013 03 SHIELD GUARD...

Страница 45: ...41 KSi SC PRO APPLICATOR USER S MANUAL Thispageleftblankintentionally...

Страница 46: ...42 KSi SC PRO APPLICATOR USER S MANUAL 10 General Dimensions Specs Section 10...

Страница 47: ...centage of foreign matter SC 02 Corn 300 800 lb min Cotton 300 800 lb min Soybeans 500 1000 lb min SC 03 Barley 1000 1200 lb min Chickpeas 1200 1800 lb min Grass 500 1600 lb min Peas 1200 2000 lb min...

Страница 48: ...eased 6 Check to make sure that air compressor is on and that the air pressure is set between 90 and 100 lbs on the air manifold Equipment Check 7 Ensure the scale is weighing accurately using a known...

Страница 49: ...start the calibration process press START 6 Once the time is complete and the pump turns off read the liquid level on the calibration tube and enter it in the Tube field on the touch screen 7 Press C...

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