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Maintenance - Hydraulic System

Original Operating Instructions 150000802_00_en

Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

To avoid accidents, the relevant safety instructions must be read and observed,

refer to

page 12

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

The safety routines must be read and observed to avoid accidents,

refer to page 23

WARNING

Hydraulic hoses are subject to ageing

Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out

considerably. Persons could be seriously injured or killed by means damaged hydraulic

hoses.
The date of manufacture is printed on the hydraulic hoses. This way the age can be

ascertained quickly.
According to law, hydraulic hoses must be replaced after 6 years.

Only use original spare parts when replacing hydraulic hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be

damaged.

Store or dispose of used oil and oil filters according to statutory provisions.

Содержание EasyCut F 320

Страница 1: ...Original Operating Instructions Document no 150000802_00_en Front Mounted Mower EasyCut F 320 From machine no 953538 ...

Страница 2: ... 48480 Spelle Germany Phone main office 49 0 59 77 935 0 Fax main office 49 0 59 77 935 339 Fax spare part storage national territ ory 49 0 59 77 935 239 Fax spare part storage export 49 0 59 77 935 359 Internet www landmaschinen krone de Information for enquiries and orders Year Machine no Type Contact data of your dealer ...

Страница 3: ...Personal protective equipment 17 2 3 12 Safety markings on the machine 17 2 3 13 Road safety 18 2 3 14 Parking the machine safely 18 2 3 15 Consumables 19 2 3 16 Dangers arising from environment 19 2 3 17 Sources of danger on the machine 20 2 3 18 Dangers in connection with certain activities Working on the machine 21 2 3 19 Behaviour in dangerous situations and in case of accidents 22 2 4 Safety ...

Страница 4: ... Information 53 11 1 Maintenance table 53 11 1 1 Maintenance Once after 50 hours 53 11 1 2 Maintenance Before the beginning of the season 53 11 1 3 Maintenance Every 10 hours but at least once a day 54 11 1 4 Maintenance Every 50 hours 54 11 1 5 Maintenance Every 200 hours 54 11 2 Tightening torques 55 11 3 Deviating tightening torques 58 11 4 Venting the friction clutch 58 11 5 Checking replacing...

Страница 5: ...Contents Original Operating Instructions 150000802_00_en 5 16 Storage 77 17 Waste disposal 79 18 Index 80 19 Declaration of conformity 85 ...

Страница 6: ...r Document type KRONE Assembly instructions 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification refer to page 13 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure quick orientation in the chapters Index The index contains cat...

Страница 7: ...he text The following means of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions This arrow marks the intermediate result of an action step This arrow ...

Страница 8: ...e danger sign in order to avoid injuries or death Explanation of signal words DANGER The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored CAUTION The signal word CAUTION warns of a...

Страница 9: ... separated from the remaining text and marked with Information Example INFORMATION Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer 1 5 7 Conversion table The following table is used to convert metric units to US units Size SI units metric Factor Inch pound units Unit name Abbreviatio n Unit name Abbreviat...

Страница 10: ...t name Abbreviatio n Unit name Abbreviatio n Speed metres per minute m min 3 2808 feet per minute ft min metres per second m s 3 2808 feet per second ft s kilometres per hour km h 0 6215 miles per hour mph Volume litre l 0 2642 US gallon US gal millilitre ml 0 0338 US ounce US oz Cubic centri metre cm 0 0610 cubic inch in Weight kilogramme kg 2 2046 pound lbs ...

Страница 11: ...Information on This Document 1 How to use this document 1 5 Original Operating Instructions 150000802_00_en 11 This page has been left blank deliberately ...

Страница 12: ...ability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Service life of the machine The service life of this machine depends on appropriate operation and maintenance as well as on operating conditions Permanent operational readiness as well as long service life of the machi...

Страница 13: ...rk The person has read the operating instructions and is able to implement accordingly the information explained in the operating instructions The person is familiar with the guidance of the vehicle For road travel the person has sufficient knowledge regarding road traffic rules as well as regarding the prescribed driver s license 2 3 3 Children in danger Children are not in a position to assess d...

Страница 14: ... safety of the machine is not ensured when it is not started up properly according to these operating instructions Thus accidents may be caused and persons may be seriously injured and killed Only use the machine after proper start up refer to page 38 Technically sound state of the machine Improper maintenance and setting could influence the operational safety of the machine and cause accidents Th...

Страница 15: ...er zone may be created around this machine To avoid getting into the danger zone of the machine maintain at least the safety distance If the safety distance is not observed people may be seriously injured or killed Do not switch on the drives and the engine until you are sure that no one has ignored the safety distance If people ignore the safety distance switch off the drives Stop the machine in ...

Страница 16: ...hat all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives in case they are not needed Danger zone between tractor and machine Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move Before working between tra...

Страница 17: ...ive equipment is an important safety measure Missing or unsuitable personal protective equipment increases health risks and injuries Personal protective equipment is for example Suitable protective gloves Safety boots Close fitting protective clothing Hearing protection Safety glasses Specify and provide personal protective equipment for the particular job Use only personal protective equipment wh...

Страница 18: ...s not prepared properly for road travel serious accidents may occur on the roads Before driving on roads prepare the machine for road travel refer to page 49 Danger when cornering with mounted machine When cornering the tractor with mounted machine has a larger swivelling range This may result in accidents Consider the larger swivel range Consider people oncoming traffic and obstacles when turning...

Страница 19: ...the official regulations 2 3 16 Dangers arising from environment Danger of fire Flammable materials may accumulate in the machine due to operation or animals for example rodents or nesting birds In case of dry usage conditions dust impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them Check and clean the machine every day before using...

Страница 20: ... steps In doing so make sure that your feet are close to one another 2 3 17 Sources of danger on the machine Noise may damage your health The noise development of the machine during operation may cause health damage such as hardness of hearing deafness or tinnitus When using the machine at high rotational speed the noise level also increases Before the machine is started up for the first time asse...

Страница 21: ...ox Belt gearbox Hydraulic system Cutter bar Maintain a sufficient distance from hot surfaces Allow machine parts to cool down and wear protective gloves 2 3 18 Dangers in connection with certain activities Working on the machine Only perform work when the machine is at standstill If the machine is not shut down and safeguarded parts may move unintentionally or the machine may start moving Thus the...

Страница 22: ... Before carrying out welding work on the machine obtain approval by KRONE customer service and let you show alternatives if necessary Before performing welding work on the machine park the machine safely and disconnect it from the tractor Welding work must only be performed by experienced qualified personnel Attach the earthing of the welding device near the welding points Caution when performing ...

Страница 23: ...hine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and safeguard the machine refer to page 23 Before working on or under raised machine parts Secur...

Страница 24: ...e 23 Observe the intervals to check the oil change it and to change the filter element refer to page 53 Only use oil qualities oil quantities mentioned in the consumables table refer to page 32 Clean the area around the parts for example gearbox high pressure filter and make sure that foreign bodies do not get into the parts or the hydraulic system Check existing seal rings for damage and replace ...

Страница 25: ...Safety 2 Safety labels on the machine 2 5 Original Operating Instructions 150000802_00_en 25 ...

Страница 26: ...2 Safety 2 5 Safety labels on the machine 26 Original Operating Instructions 150000802_00_en Position and meaning of safety labels KM000 477 ...

Страница 27: ...e Wait until the machine parts have come to a complete stop b Danger from objects being flung out When the machine is running there is a risk of injury as objects may be flung out uncontrol lably Before start up move guards into protective position c Danger from objects being flung out When the machine is running there is a risk of injury as objects may be flung out uncontrol lably When the machin...

Страница 28: ... of injury for road users due to machine parts that could fold down or swivel out unin tentionally Whenever transporting the machine or driving on roads make sure that the stop cock is closed 6 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While parts are moving never reach into areas where there is a risk of being crus...

Страница 29: ... Danger from improper operation and ignor ance Incorrect operation and lack of knowledge of the machine as well as incorrect behaviour in hazardous situations is risking the life of the operator and third parties Prior to start up read and observe operating instructions and safety instructions ...

Страница 30: ...blade drawer 2 Pressure gauge 9 Side guard 3 Mower gearbox 10 Intermediate universal shaft 4 Cutterbar 11 Friction clutch 5 Universally jointed drive shaft 12 Main gearbox 6 Universal shaft bracket 13 Front safety device 7 Support jack 3 2 Labelling INFORMATION The entire identification plate represents a legal document and should not be altered or rendered illegible ...

Страница 31: ...e type designation of the corresponding machine To ensure that these data is always available we recommend to enter them in the fields on the front cover page of these operating instructions 3 3 Intermediate universal shaft INFORMATION Friction clutch To ensure functionality and to increase the lifetime vent the friction clutch once a year before the harvest period refer to page 58 KMG000 014 The ...

Страница 32: ...ief adjustment Ambient temperature Temperature range for machine operation 5 to 45 C 4 1 Consumables NOTICE Complying with change intervals for biooils To ensure high life expectancy of the machine it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils NOTICE Mixing types of oil If types of oil are mixed the machine could be damaged Never mix different...

Страница 33: ...s of the tractor Different functions of the machine are executed with the hydraulic control units of the tractor The following table explains the functions of the control units Designation Function Single acting control unit 1 Float position Lowers the mower from the transport position into the working position 1 Lifts the mower from the working position into the transport position ...

Страница 34: ...ance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 23 6 1 Checklist for initial operation ü The machine is mounted according to assembly instructions of the machine ü All screws and nuts are checked for firm seating and tightened with the prescribed ti...

Страница 35: ...cure the full guard 2 against turning by using the pipe clamp 4 Place the universal shaft 3 on the universal shaft bracket 1 Mount the guard 5 6 3 Adapting coupling points KMG000 081 Lower link pins The three point linkage is designed for category II and III Conversion to category II Pull out the lower link pins 2 Insert the lower link pins 2 through the ball sleeve cat II 1 Secure the lower link ...

Страница 36: ... III KM000 351 Category II cat II Loosen the linch pin 3 and pull out the top link pin 1 Insert the top link pin 1 in the position I or II and through the ball sleeve cat II 2 The thicker journal of the top link pin 1 is facing outwards Secure the top link pin with the linch pin 3 Make sure that the anti twist lock 4 of the top link pin is in the recess Category III cat III Insert the top link pin...

Страница 37: ... the machine refer to page 23 Disassemble the universal shaft Install one half each 1 2 on tractor side and on machine side Shorten section tubes and guard tubes INFORMATION Coverage of at least 200 mm shift length must be ensured for the special section tubes and guard tubes in every operating position For further information please refer to the operating instructions of the universal shaft manuf...

Страница 38: ...observed to avoid accidents refer to page 23 WARNING Risk of injury or damage to the machine caused by connection lines that are not connected or laid properly If the connection lines of the machine are not connected or laid properly to the tractor they may tear off or may be damaged This may result in serious accidents Connect and secure the hoses and cables properly Lay the hoses cables and rope...

Страница 39: ... the ball sleeves and lock Secure tractor against rolling away Attach the top link 2 to the three point hitch and secure it 7 3 Checking setting parallel lifting NOTICE If the machine does not lift in parallel with to the ground the machine or the tractor may be damaged If the machine does not lift in parallel with the ground the universal shaft may bend unfavourably If the universal shaft is bent...

Страница 40: ... hydraulics refer to page 46 Check that the machine is parallel to the ground Repeat the process until the raised machine is parallel to the ground 7 4 Connecting hydraulic hoses To connect the hydraulic hose correctly the hydraulic hose 1 is identified by a number or letter Hydraulic hoses for connection to a single acting control unit are identified by a number and a plus sign e g 1 Control unit...

Страница 41: ...page 37 KMG000 048 ü The machine is shut down and safeguarded refer to page 23 Slide universal shaft 1 on PTO shaft end of tractor and secure it Secure universal shaft guard by means of supporting chain 2 against turning 7 6 Checking front end dimension KM000 265 INFORMATION Depending on the country If the front end dimension A 3 5 m is exceeded the road safety must be ensured by means of suitable...

Страница 42: ...M000 517 Lower the mower to the ground Move the single acting control unit 1 into the float position Using the lower links position the arrow 1 in the centre of the hydraulic cylinder 2 Lift and lower the mower again using the single acting control unit 1 Check position of the arrow mark and correct again if required ...

Страница 43: ...served to avoid accidents refer to page 23 WARNING Risk of injury during operation If the following notes are not observed persons could be seriously injured or killed Before you turn on the PTO shaft make sure that the machine is in working position and that the glide skids touch the ground Even with intended operation of the machine there is a danger caused by ejected foreign bodies Thus instruc...

Страница 44: ... ü The machine is in the working position refer to page 46 ü The machine is shut down and safeguarded refer to page 23 Loosen the catch 2 Fold down the safety device 1 KMG000 082 Ensure that the safety device 1 is engaged in the lock 2 on the right and left sides of the machine Ensure that the guard cloth 5 is positioned behind the side guard 4 on the right and left sides of the machine Close the ...

Страница 45: ...tion refer to page 46 ü The machine is shut down and safeguarded refer to page 23 Pull the lever 2 and fold down the side guard 1 Secure the guard cloths with the turnlock fasteners 3 8 2 2 Folding up side guard transport position KMG000 058 ü The machine is in the working position refer to page 46 ü The machine is shut down and safeguarded refer to page 23 Open the turnlock fasteners 3 Pull the l...

Страница 46: ...achine via front hydraulics until the support jack 2 can be lowered Shut down and safeguard the machine refer to page 23 Pull the tension bar 1 lower the support jack 2 and lock it with the tension bar 1 8 4 Lowering machine from transport position to working position ü The stop cock on the hydraulic hose 1 is open Move the single acting control unit 1 into the float position until the mower has b...

Страница 47: ...ces have been folded down refer to page 45 ü For version with support jack The support jack is inserted refer to page 46 Before driving into the crop engage the tractor PTO shaft in neutral gear and slowly increase the speed to the rated speed of the machine Mowing Drive into the crops Check the mower relief while mowing For a clean cutting pattern adapt the driving speed and the cutting speed to ...

Страница 48: ...ine components could be activated unintentionally This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked WARNING Risk of accident from open stop cocks Machine components could be moved unintentionally when stop cocks are open This may res...

Страница 49: ... fulfilled refer to page 38 ü The machine is shut down and safeguarded refer to page 23 ü The support jack has been pushed in refer to page 46 ü The universal shaft has been installed refer to page 40 ü The mower was lifted into the transport position via the single acting control unit 1 refer to page 46 ü The stop cock on the hydraulic hose 1 is closed ü The front hydraulics have been blocked e g...

Страница 50: ... Depressurise the tractor hydraulics Shut down and safeguard the machine refer to page 23 Loosen the guard cloth 4 Remove the supporting chain 5 from the universal shaft on the tractor side Remove the universal shaft 6 from the tractor side and place on the universal shaft bracket 7 Disconnect the hydraulic hose 2 from the tractor attach the dust cap and place on the machine Detach the top link 3 ...

Страница 51: ...f injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 23 10 1 Setting the cutting height KMG000 035 The cutting height is set via the top link 1 Setting range of cutting height ü The machine is in the working position refer to pa...

Страница 52: ...he basic setting refer to page 42 Pull up and open the stop cock 2 Using the single acting control unit 1 set the pressure to 50 100 bar and check on the pressure gauge 3 Close the stop cock 2 10 3 Setting high cut skids For version with high cut skids KMG000 025 The cutting height can be increased by means of high cut skids The high cut skids must be mounted under the cutting discs that run next ...

Страница 53: ...n is performed after repair maintenance or cleaning work or after technical intervention the machine may behave unpredictably Thus there is a risk of serious injuries or death ü The machine is in working position Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone The test run of the machine must only be started f...

Страница 54: ... Checking oil level Main gearbox refer to page 61 Mower gearbox refer to page 62 Cutterbar refer to page 63 Components Check replace blades refer to page 67 Check replace cutting discs mower drums refer to page 71 Check replace retaining bolt blade screw con nection refer to page 70 Check replace retaining bolt blade quick fastener refer to page 70 Check replace blade carrier blade quick fastener ...

Страница 55: ...ersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 ...

Страница 56: ...htening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X...

Страница 57: ...um or steel housings The term locking screw includes the drain plug the inspection screw as well as the ventilation and breather filters The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copper ring Ventilation breather filter made of steel Bleed valve ma...

Страница 58: ...ns in the friction clutch change the slip torque Therefore the machine may be damaged considerably Never intervene in the overload protection Only use KRONE original spare parts KM000 072 The friction clutch protects tractor and machine from damage The friction clutch is designed with non adjustable torque MR The the torque is engraved in the housing of the friction clutch 2 Venting ü The machine ...

Страница 59: ...uard cloths KMG000 010 ü The machine is in the working position refer to page 46 ü The machine is shut down and safeguarded refer to page 23 Carry out a visual inspection of the guard cloth 1 to ensure that there are no cracks and damage Æ The machine can be used when there are no cracks or damages Æ Replace guard cloths in case of cracks or damage ...

Страница 60: ...utines must be read and observed to avoid accidents refer to page 23 WARNING Hydraulic hoses are subject to ageing Due to pressure thermal load and the effect of UV radiation hydraulic hoses may wear out considerably Persons could be seriously injured or killed by means damaged hydraulic hoses The date of manufacture is printed on the hydraulic hoses This way the age can be ascertained quickly Acc...

Страница 61: ...ue to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 23 13 1 Main gearbox KMG000 005 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 24 INFORMATION The oil level must be chec...

Страница 62: ... s 5 against turning Change oil ü A suitable container is available for escaping oil Loosen the supporting chain s 5 Remove the intermediate universal shaft s from the main gearbox Dismount the guard 4 Unscrew the locking screw from the inspection hole 1 and the locking screw from the filling hole 3 Unscrew the oil drain plug 2 and drain the oil Screw in the oil drain plug 2 tightening torque refe...

Страница 63: ...ocking screw of the filling hole 3 Tightening torque refer to page 57 Change oil ü A suitable container is available for escaping oil Unscrew the locking screw from the inspection hole 1 and the locking screw from the filling hole 3 Unscrew the oil drain plug 2 and drain the oil Screw in the oil drain plug 2 tightening torque refer to page 57 Refill with fresh oil up to the inspection hole 1 via t...

Страница 64: ...udinal direction Place the spirit level 1 on two cutting discs Align the cutterbar using the spirit level 1 align it horizontally using wedges if necessary KM000 036 Release the locking screw of the inspection hole 1 ð The oil level must reach up to the inspection hole 1 If the oil reaches the inspection hole 1 Mount the locking screw of the inspection hole 1 refer to page 57 If the oil does not r...

Страница 65: ...obstacles e g stones the both shear pins in the rotary hub will shear off The rotary hub incl nut turns upward on the pinion shaft The cutting discs or drums which move the crop to the left LH in the direction of travel have left handed thread The cutting discs or drums which transport the crop to the right RH in the direction of travel have right handed thread To distinguish between right hand cl...

Страница 66: ...inion shaft and nut no groove mark on pinion shaft and nut Anti clockwise rotating LH cutting discs mower drums always have left handed pinion shaft and nut with groove mark on pinion shaft and nut KM000 049_1 ü The machine is in the working position refer to page 46 ü The machine is shut down and safeguarded refer to page 23 Dismount sheared off cutting disc or mower drum Remove the retaining rin...

Страница 67: ...y fly around People may be seriously injured or killed as a result Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects Immediately replace missing damaged or incorrectly mounted blades and blade supports To avoid imbalance always replace missing and damaged blades in kits and never mount unevenly worn blades on a c...

Страница 68: ...ded refer to page 23 ü The safety device is folded up Folding up safety device at front ü The area around blades cutting discs and mower drums is cleaned Dismount the damaged or worn blade Check mounting parts of the blade refer to page 70 Also replace worn or damaged mounting parts INFORMATION The blades for anticlockwise rotating and clockwise rotating cutting discs mower drums are different Min...

Страница 69: ...d mower drums is cleaned To remove the blade 2 push the blade key 1 between the cutting disc 4 and the blade carrier 3 and push it down with one hand Check the mounting parts of the blade 2 refer to page 70 Also replace worn or damaged mounting parts INFORMATION The blades for anticlockwise rotating and clockwise rotating cutting discs mower drums are different When mounting the blades mind the di...

Страница 70: ...lade screw connection design Blade quick fastener design KM000 039 KM000 040 14 5 Checking replacing blade carrier Blade quick fastener version WARNING Risk of injury due to low material thickness and or worn application seam on the blade carriers If the material thickness is too low and or an application seam on the blade carrier is worn blades may loosen due to the high rotating speed Thus there...

Страница 71: ...tting discs mower drums are deformed blades may become detached due to high rotating speed People may be seriously injured or killed as a result The cutting discs mower drums must be checked for damage at least once a day or after contact with foreign objects If cutting discs mower drums are deformed the dimension X 48 mm must not be exceeded The cutting discs mower drums must only be replaced by ...

Страница 72: ...s reached when the material thickness is less than 3 mm The cutting discs mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm The cutting discs mower drums must only be replaced by KRONE original spare parts KM000 043 14 7 Checking replacing linings on cutterbar NOTICE Impact stops are checked irregularly The impact stops are subje...

Страница 73: ... impact stop Remove the impact stop Deburr the contact surfaces KM000 080 Fit the new impact stop 3 Weld short I seams on the upper surface of the cutterbar in the areas marked 1 each approx 30 mm INFO Do not weld the edges 2 On the lower surface of the cutterbar weld the impact stop 3 to the cutterbar along the whole length in area 5 INFO Do not weld the edges 4 ...

Страница 74: ...efer to page 23 NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statutory provisions NOTICE Bearing positions wil...

Страница 75: ...cated in the figure 15 2 Lubrication chart Machine The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduced The types of lubrication are marked by means of icons in the lubrication chart refer to table Type of lubrication Lubricant Note Grease Multi purpose grease Two strokes ...

Страница 76: ...15 Maintenance Lubrication 15 2 Lubrication chart Machine 76 Original Operating Instructions 150000802_00_en Every 50 operating hours 1 2 3 4 ...

Страница 77: ...pressure cleaner is aimed directly at bearings and electrical electronic components these parts can be damaged Do not aim the water jet from high pressure cleaner at bearings and electrics electronic components Lubricate the machine according to lubrication chart Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against moisture G...

Страница 78: ..._en INFORMATION Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season ...

Страница 79: ...bricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials All synthe...

Страница 80: ... version 68 Checking blades for wear 67 Checking front end dimension 41 Checking oil level 62 63 Checking the wear limit on cutting discs mower drums 72 Checking changing blades 67 Checking replacing blade carrier 70 Checking replacing cutting discs mower drums 71 Checking replacing guard cloths 59 Checking replacing linings on cutterbar 72 Checking replacing retaining bolts 70 Checking setting pa...

Страница 81: ...s 17 Environmental protection and disposal 19 F Figures 7 Folding down safety device front 44 Folding down side guard working position 45 Folding up front safety device 43 Folding up side guard transport position 45 H Hot liquids 21 Hot surfaces 21 How to use this document 6 Hydraulic control units of the tractor 33 I Icons in figures 7 Icons in the text 7 Importance of operating instructions 12 I...

Страница 82: ...th countersunk head and hexagon socket 56 Metric thread screws with fine thread 56 Mower gearbox 62 Mowing 47 N Noise may damage your health 20 Notes with information and recommendations 9 O Oil change and oil level check on the cutterbar 63 Only perform work when the machine is at standstill 21 Operation 43 Operation is only allowed after proper start up 14 Operational safety Technically sound co...

Страница 83: ...t 51 Settings 51 Shutting down and safeguarding the machine 23 Side guard for the series version 45 Sources of danger on the machine 20 Staff qualification 13 Start up 38 Storage 77 Structural modifications on the machine 13 Support jack 46 Switching off the machine 50 T Target group of this document 6 Technical data 32 Technical limit values 15 Technically sound state of the machine 14 Term machi...

Страница 84: ...84 Original Operating Instructions 150000802_00_en This page has been left blank deliberately ...

Страница 85: ...eclare as manufacturer of the product named below under our sole responsibility that the Machine Front Mounted Mower Type to which this declaration refers is in compliance with the following relevant provisions EC directive 2006 42 EC machines The signing Managing Director is authorised to compile the technical documents Spelle 04 08 2016 Dr Ing Josef Horstmann Managing Director Design Development...

Страница 86: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 1 ...

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