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KREMLIN REXSON

Page 2

Manual : 573.191.112

Dear Customer, You are the owner of our new CYCLOMIX

TM

MICRO mixing machine and we would

like to take this opportunity to thank you.
To make sure your investment will provide full satisfaction, special care has been taken by KREMLIN
during all designing and manufacturing processes. To obtain the best result, safe and efficient
operation of your equipment, we advice you to read and make yourself familiar with this instruction
and service manual.

1.

EC

DECLARATION OF CONFORMITY

The manufacturer :

KREMLIN REXSON

with assets of 6 720 000 euros

Head office : 150, avenue de Stalingrad – 93 245 - STAINS CEDEX - FRANCE
Tel. 33 (0)1 49 40 25 25 - Fax : 33 (0)1 48 26 07 16

Herewith declares that : two components mixing machine, is in conformity with the provisions of :

- Machinery Directive (98/37/EEC Directive) and with national implementing legislation
- Low voltage Directive (73/23/EEC and corrections)
- CEM Directive (89/336/EEC and corrections)

- ATEX Directive (94/9/EEC :

II 3 G - group II, class 3, gas).

Established in Stains, on March 1st 2003,

Daniel TRAGUS
President

2. GENERAL SAFETY INSTRUCTIONS

The CYCLOMIX

TM

MICRO mixing machine shall be installed outside the explosive

area. It shall be installed in a safe area (non-explosive area according to the ATEX
directive - refer to § 6).
The display unit must be moved 1 m / 3.3 ft away from the fluid module and not be
installed above that one.

WARNING : Any misuse of the equipment or accessories can damage them, result in serious body
injury, fire or explosion hazard and reduce the equipment working life. Read carefully the safety
instructions hereafter.

The personnel involved in operating and servicing this equipment must be aware of all safety requirements
stated in this manual. The workshop supervisor must be certain that the personnel has perfectly
understood the safety instructions and complies with them.
Read all instruction manuals as well as the tags of the equipments before operating the equipment.
Read local safety instructions and comply with them.

„

„

INSTALLATION REQUIREMENTS

Â

Ground the equipments.

Use the equipment only in a well-ventilated area to prevent from serious body injuries, fire and
explosion hazards. Do not smoke in the spray area.
Never stock paints and solvents in the spray area. Always close the pots and the tins.
Keep the spray area clean and free from debris (solvent, rags,…).
Read paint and solvent manufacturer's technical instructions.

Содержание CYCLOMIX MICRO

Страница 1: ...MIXING MACHINE Manual 0707 573 191 112 Date 02 07 07 Supersede 11 01 07 Modif Cyclomix Micro PH Ground new parameter pages 16 17 added KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS CEDEX FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Страница 2: ...MACHINE 12 8 FIRST SWITCHING ON 13 9 FIRST PLACING INTO OPERATION 15 FLUSHING OF THE PUMPS AND OF THE MACHINE INTO SOLVENT 15 START UP OF THE MACHINE 15 10 APPLICATION PROGRAMMING F3 15 PARAMETERS FOR MACHINE WITHOUT CATALYST FLUSHING 16 PARAMETERS FOR MACHINE WITH CATALYST FLUSHING 17 PRODUCTION F1 18 MIXING TEST F 1 19 FLUSHING F2 19 CONSUMPTIONS PRINT F4 21 11 INDICATIONS GIVEN BY THE LEDS 21 1...

Страница 3: ...e CYCLOMIX TM MICRO mixing machine shall be installed outside the explosive area It shall be installed in a safe area non explosive area according to the ATEX directive refer to 6 The display unit must be moved 1 m 3 3 ft away from the fluid module and not be installed above that one WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion ...

Страница 4: ... Never wipe the end of the tip with the fingers Always depressurize air and fluid hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body CYCLOMIX TM MICRO  Do not install the machine in an explosive area It shall be in a safe area non explosive area  The display unit must be moved 1 m 3 3 ft away from the fluid module and not be installe...

Страница 5: ...throw the old equipments with household wastes A correct disposal of the old equipment will help prevent negative consequences for the environment and health 3 DESCRIPTION The CYCLOMIX TM MICRO mixing machine is designed for applying two component paints and varnishes water based or solvanted It is available for 2 technologies of application pneumatic spraying AIRMIX spraying maximum pressure 172 ...

Страница 6: ...es of the machine and enables to have access to the essential functionalities ON OFF FLUSHING PRODUCTION The informations relating to the operating of the machine real time display of the ratio of the consumption can be read on the LCD screen The CYCLOMIX TM MICRO saves continuously the instantaneous consumptions of base catalyst and solvent as well as the total consumptions and the emissions of V...

Страница 7: ...atalyst flow is injected low under high frequency The injection is made directly into the base flux at the mixer level The automaton checks continuously the mixing ratio and if it notices a fault that it cannot correct an alarm is activated The machine goes on safety mode TA vp6 A1 SA CB CA AR2 AR1 IN A SA MEL A2 A3 A A B1 SB B SB A1 Base piloted valve A IN Three way valve to mixer SA Base solvent...

Страница 8: ...Solvent flow 7000 cm3 mn Fluid viscosity from 30 to 5000 cps Mixing permanent check Adjustable threshold alarm Adjustable pot life indicator Automatic mixing control cycle Automatic flushing cycle time VOC display Total indicator for base catalyst and solvent consumption OPTION Auto wash gun support You cannot go to production with the auto wash no connection to the machine Print option connection...

Страница 9: ...II 3 class 3 Surface equipment meant to area where explosive atmospheres due to gas vapours mists are not liable to appear from time to time in usual operating or if they appear nevertheless it is for a short duration G gas P air 6 bar 87 psi Maximum air pressure P prod 175 bar 2536 psi Maximum fluid pressure Ref CYCLOMIXTM MICRO machine part number Caution The CYCLOMIX TM MICRO mixing machine mus...

Страница 10: ...NT pump CATA to the CYCLOMIX MICRO machine choose a machine set up with 1 catalyst and one cata solvent or disconnect the CATA hose at non return valve level CATA of the machine and replace it connecting the SOLVENT hose CATA The 1 m distance indicated in the diagram is given for your information only and KREMLIN REXSON shall not be liable for it The user is liable for the exact delimitation of th...

Страница 11: ...ay booth by means of a glass sheet and to pilot that one inside The piloting is carried out thanks to a magnet provided with the machine The distance between the control box and the fluid part is of 1 80m 6 ft cable provided with the machine There is a 7 m 23 ft extension available in option CONNECTION OF THE CONTROL BAY AND OF THE FLUID PART Â The CYCLOMIXTM MICRO must be connected to a dry and c...

Страница 12: ...connected on the color changer installed on the machine The catalyst is connected directly on the elbow installed before the non return valve or on the color changer cata and cata solvent installed in the machine It depends upon the configuration of the machine The air connection is made on the two G 1 4 connecting parts Assemble filters at the outlet of the BASE and CATA pumps Assemble pressure r...

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