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9 Troubleshooting

Personnel:

Qualified personnel

If the fault is not included in the following tables or if it cannot be eliminated with the measures
described, contact Krautzberger Customer Care.

Troubleshooting table

Spray pattern

Error

Cause

Remedy

Normal flat jet spray pattern

Spray pattern too
heavy towards the top
and towards the
bottom

Dirty air nozzle

Dirty fluid nozzle

Clean nozzles (

Chapter

8.4 ‘Cleaning the hand-held
spray gun’ on page 27

Spray pattern concen-
trated on the left or
right side

Dirty air nozzle

Dirty fluid nozzle

Clean nozzles (

Chapter

8.4 ‘Cleaning the hand-held
spray gun’ on page 27

Heavy application in
the centre of the spray
pattern

Too much material

Reduce material supply

Material too thick

Thin material

Split spray pattern

Insufficient mate-
rial

Increase material
supply

Flat jet air pres-
sure too high

Reduce flat jet air pres-
sure

Operating instructions

T-Dok-198-GB-Rev.3

[email protected], www.krautzberger.com

GB–50

Содержание 090-3566

Страница 1: ...T Dok 198 GB Rev 3 GB Hand held Spray Gun Mignon 3 Operating instructions 200 0137 200 0138 200 0187 090 3566 200 0155 200 0156 Translation of the original operating instructions...

Страница 2: ...of the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors...

Страница 3: ...sport 15 4 2 Storage 15 4 3 Packaging 15 5 Overview 16 6 Installation 17 6 1 Safety 17 6 2 General installation information 17 6 3 Connections of the hand held spray gun 18 7 Operation 19 7 1 Safety 1...

Страница 4: ...tor 44 8 12 Changing O ring in the fluid pipe 45 9 Troubleshooting 50 9 1 Customer Care 51 10 Spare parts 52 11 Accessories 53 12 Disassembly and disposal 54 12 1 Safety 54 12 2 Disassembly 54 12 3 Di...

Страница 5: ...on of various air and fluid nozzles n Changing of the atomiser air pressure n Changing of the coating material pressure n Adjustment of the needle stroke on the regulator of the hand held spray gun n...

Страница 6: ...ssed air connection from the top on the main body 090 3566 Flow design HV3M 200 0155 Fluid connection on the handle HV3M 200 0156 Operating manual T Dok 198 HV High Volume Serial number The serial num...

Страница 7: ...eath or severe injuries if it is not averted CAUTION This combination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE Thi...

Страница 8: ...and other elements Identification Explanation Step by step instructions Results of procedural steps References to sections in this manual and other applicable docu ments Lists without specified order...

Страница 9: ...t is used to protect persons against adverse impacts on their occupa tional health and safety The personnel must wear personal protective equipment while carrying out the different tasks and while wor...

Страница 10: ...azardous dusts Safety goggles Safety goggles are used to protect the eyes from flying parts and splashes of liquid Protective gloves Protective gloves protect hands from friction abrasion puncture wou...

Страница 11: ...ts or slipping on slippery ground Safety helmet The helmet protects the head against injuries from falling parts and oscillating loads as well as in tight spaces Hand held Spray Gun Mignon 3 ENGLISH 2...

Страница 12: ...tem owner is responsible for the presence and the up to date status of the safety data sheet and the associated generation of the risk assessment of the effected workstations CAUTION Risk of injury ca...

Страница 13: ...ccupational safety and environmental protection regulations applicable for the area of use for the hand held spray gun n Do not use sharply abrasive chemically aggressive very hot or very cold spray m...

Страница 14: ...ensure that the maintenance intervals described in this operating manual are adhered to n The owner must have all safety equipment checked regularly for functionality and complete ness 3 5 Residual r...

Страница 15: ...ent n Keep away from any aggressive media n Protect from UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 4 3 Packaging The hand held spra...

Страница 16: ...troke adjustment screw 5 Main element 6 Compressed air connection 7 Fluid connection variant 200 0138 and variant 200 0156 8 Fluid connection suction variant 200 0187 9 Compressed air connection varia...

Страница 17: ...falling Ensure that the utilised hose lines meet the requirements for pressure chemical and mechanical loads At the same time adhere to the spray media manufacturer s specifica tions in the safety da...

Страница 18: ...pressed air line to the compressed air connec tion Fig 2 2 or 5 of the hand held spray gun 2 Establish material supply depending on the design through gravity feed cup Fig 2 1 suction cup Fig 2 4 or h...

Страница 19: ...e haz ardous substance manufacturer are available The necessary measures can be derived from the content of the safety data sheet Since the hazardous potential of a material can be reas sessed at any...

Страница 20: ...lues specified in Chapter 13 Technical data on page 55 n Never point the compressed air or the spray jet at living beings n Only use sufficiently sturdy hoses Check and if necessary replace older hose...

Страница 21: ...just the spray pattern Chapter 7 4 Adjusting the spray pattern on page 21 6 End the spraying process by releasing the pull lever Fig 3 1 7 4 Adjusting the spray pattern A wide range of air and materia...

Страница 22: ...rcuts etc Option for spray pattern adjustment Excessive air pressure not only causes unnecessarily high air consumption but also a high atomisation of the coating material It is recommended that you f...

Страница 23: ...ed by pumps or pressure container Fig 4 Adjusting the spray pattern 3 Adjust needle stroke with adjustment screw Fig 4 2 on the spray gun 4 Adjust width of the spray stream with flat jet regulator Fig...

Страница 24: ...the pull lever Fig 5 1 2 Close the material supply and switch off the fluid pressure pump if necessary 3 Release the residual energy by activating the pull lever Fig 5 1 7 5 2 Long term shut down Fig...

Страница 25: ...page 27 5 DANGER Risk of fatal injury due to toxic flammable or explosive material High risk potential during the storage and transport of the hand held spray gun still containing toxic flammable or...

Страница 26: ...Care department 8 2 General maintenance information The spray gun is not subject to any regular maintenance intervals Wear parts such as seals nozzles and needles should be checked in regular interval...

Страница 27: ...egulator on page 44 Change O ring in the fluid pipe only for 200 0138 Chapter 8 12 Changing O ring in the fluid pipe on page 45 8 4 Cleaning the hand held spray gun WARNING Danger of injury due to imp...

Страница 28: ...h on the compressed air supply 5 Where applicable switch on fluid pressure pump or pressurised fluid container for spray media 6 WARNING Sound pressure level Depending on the operating conditions the...

Страница 29: ...sed air supply and secure it against restart 12 NOTICE Never immerse the entire hand held spray gun in solvent This could destroy the seals and rinse off the lubricant Clean the outside of the hand he...

Страница 30: ...ply Fig 8 Removing the fluid needle 4 To reduce the pre tensioning of the spring Fig 8 2 unscrew the needle stroke adjustment screw Fig 8 4 on the locking piece Fig 8 3 to the end stop 5 Unscrew the l...

Страница 31: ...7 Loosen the needle pusher Fig 9 2 and unscrew the fluid needle Fig 9 1 from the needle bolt Fig 9 3 Hand held Spray Gun Mignon 3 ENGLISH 200 0137 200 0138 200 0187 090 3566 200 0155 200 0156 GB 31...

Страница 32: ...needle pusher Fig 10 2 Fig 11 Needle dimension 2 Adjust needle dimension Fig 11 I or II and tighten needle pusher n I Needle dimension without piercing pin n II Needle dimension with piercing pin n ll...

Страница 33: ...op in the locking piece Lightly grease O ring We recommend Krautzberger special grease contact data see last page 5 Unscrew adjustment screw all the way to the end position 6 Screw in locking piece Fi...

Страница 34: ...start 3 Interrupt the external material supply Fig 13 Removing the material nozzle and the air nozzle 4 Loosen cap nut Fig 13 1 5 Remove the air nozzle Fig 13 2 6 Activate and hold the pull lever Fig...

Страница 35: ...h the use of incorrect spare parts Tighten the new fluid nozzle Fig 14 3 3 Release the pull lever Fig 14 5 4 WARNING Risk of injury through the use of incorrect spare parts Attach the new air nozzle F...

Страница 36: ...ld the pull lever Fig 15 Dismantling the sealing cone 3 Remove the spring Fig 15 4 4 Pull out sealing bushing Fig 15 3 and sealing cone Fig 15 2 using the dismantling tool 5 Take out sealing Fig 15 1...

Страница 37: ...grease contact data see last page 2 Insert the sealing cone Fig 16 2 and the sealing bushing Fig 16 3 Lightly grease the sealing cone Fig 16 2 We recommend Krautzberger special grease contact data see...

Страница 38: ...rised fluid container for the spray media against restart 3 Interrupt the external material supply Fig 17 Removing the O ring 4 Unscrew double nipple Fig 17 3 of the air connection Fig 17 1 with suita...

Страница 39: ...jury through the use of incorrect spare parts Insert new O ring Fig 18 2 into the double nipple Fig 18 3 2 Tighten double nipple Fig 18 3 with a suitable fork wrench Hand held Spray Gun Mignon 3 ENGLI...

Страница 40: ...8 6 Changing the material nozzle and the air nozzle on page 34 Fig 19 Dismantling the needle pack 3 Loosen sealing screw Fig 19 1 with a suitable screw driver 4 Remove the seal Fig 19 2 Pay attention...

Страница 41: ...injury through the use of incorrect spare parts Insert new seal Fig 20 2 Pay attention to position of seal 3 Tighten sealing screw Fig 20 1 with a suitable screw driver 4 Attach the fluid nozzle Chap...

Страница 42: ...y secure fluid pressure pump or pressurised fluid container for the spray media against restart 3 Interrupt the external material supply Fig 21 Removing the O ring 4 To reduce the pre tensioning of th...

Страница 43: ...erger special grease contact data see last page 2 Unscrew adjustment screw Fig 22 3 all the way to the end position 3 Screw in locking piece Fig 22 2 and tighten with a fork wrench 4 Adjust spray patt...

Страница 44: ...fluid pressure pump or pressurised fluid container for the spray media against restart 3 Interrupt the external material supply Fig 23 Removing the O ring 4 Dismantle flat jet regulator Fig 23 2 with...

Страница 45: ...he O ring Fig 24 1 We recommend Krautzberger special grease contact data see last page 2 Tighten flat jet regulator Fig 24 2 with a suitable fork wrench 8 12 Changing O ring in the fluid pipe This wor...

Страница 46: ...media against restart 3 Interrupt the external material supply Fig 25 Dismantle the handle 4 Loosen double nipple air connection Fig 25 2 with a suitable fork wrench 5 Pull off handle Fig 25 1 The ma...

Страница 47: ...pipe 6 Pull fluid pipe Fig 26 3 from head piece Fig 26 1 and remove it 7 Dismantle O rings Fig 26 2 and 4 from fluid pipe Fig 26 3 Hand held Spray Gun Mignon 3 ENGLISH 200 0137 200 0138 200 0187 090...

Страница 48: ...Risk of injury through the use of incorrect spare parts Attach new O rings Fig 27 2 and 4 to fluid pipe 2 Carefully insert fluid pipe Fig 27 3 in head piece Fig 27 1 Operating instructions T Dok 198 G...

Страница 49: ...nnection nipple Fig 28 3 onto the fluid pipe 4 Tighten double nipple air connection Fig 28 2 with a suitable fork wrench Check O ring air connection and renew if necessary Hand held Spray Gun Mignon 3...

Страница 50: ...ozzles Chapter 8 4 Cleaning the hand held spray gun on page 27 Spray pattern concen trated on the left or right side n Dirty air nozzle n Dirty fluid nozzle Clean nozzles Chapter 8 4 Cleaning the hand...

Страница 51: ...lamping screw n Needle seal defective n Replace needle seal Fluid nozzle drips n Worn or damaged fluid needle n Change fluid needle Chapter 8 5 Changing the fluid needle on page 30 n Dirty or damaged...

Страница 52: ...g easier please provide the following information Serial number Model product name Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air express D...

Страница 53: ...r consultant or our office staff Here are a few examples n Gravity feed cup n Suction cup n Nozzle extensions n Various air connection options n Tool bag Screwdriver SW 6 Socket wrench SW 4 Open ended...

Страница 54: ...from the device and discharge any energy stored in the machine n Remove and dispose of operating and auxiliary material as well as remaining processing materials in an environmentally friendly manner...

Страница 55: ...3 2 General specifications Specification Value Unit Air consumption depending on length and nominal width of the air hose and the utilized nozzle set 3 bar 225 Nl min 4 bar 280 5 bar 465 Max fluid pre...

Страница 56: ...13 3 Dimensions Fig 29 Dimensions variant 200 0137 200 0155 and variant 200 0138 200 0156 Operating instructions T Dok 198 GB Rev 3 mail krautzberger com www krautzberger com GB 56...

Страница 57: ...Fig 30 Dimensions 200 0187 and 090 3566 Hand held Spray Gun Mignon 3 ENGLISH 200 0137 200 0138 200 0187 090 3566 200 0155 200 0156 GB 57...

Страница 58: ...14 Declaration of conformity Fig 31 Declaration of conformity Operating instructions T Dok 198 GB Rev 3 mail krautzberger com www krautzberger com GB 58...

Страница 59: ...view 16 Owner 14 P Personal protective equipment 9 Personnel 8 Product number 6 Protective equipment 9 R Recycling 54 S Storage 15 Symbols in this manual 7 T Troubleshooting table 50 U Use 13 User qua...

Страница 60: ......

Страница 61: ...Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger co...

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