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#BAY-41-LE R.5 July 2019

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

LIMITED LIFETIME WARRANTY 

55

LIMITED LIFETIME WARRANTY

Warranty Coverage

Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this 

Kozy Heat gas appliance from the date of purchase to the original 

purchaser, that it is free of defects in materials and workmanship at 

the time of manufacture. Registering your fireplace warranty does not 

require any documents to be sent in to Hussong Mfg. Please retain 

your proof of purchase reflecting the date of purchase along with the 

serial number and model of your fireplace for any future warranty 

claims.

If a defect is noted within the warranty period, the customer should 

contact their authorized dealer for service within 30 days.

30 Days: Parts & Labor*

• 

Paint

• 

Light bulbs

• 

Gasket material 

• 

Glass media and media dam

Year 1: Parts & Labor*

• 

All parts and material except the items listed in the 30 day 

warranty and any exclusions or limitations that may apply.

*Hussong Mfg. will issue labor reimbursement to an authorized dealer 

only. Hussong Mfg. will not be liable for charges occurred as a result of 

any service performed by a non-authorized service provider, without 

pre-authorization. 

Years 2 through Lifetime: Parts Only

• 

Firebox

• 

Heat Exchanger

• 

Logs

• 

Burner tube or pan

• 

Outer shell

• 

Heat shield(s)

• 

Front Viewing Glass (thermal shock only)

• 

Refractory Firebox liner (excluding enamel and glass panels)

EXCLUSIONS AND LIMITATIONS

1.  This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained 

at all times in accordance with the instructions in the owner’s manual or the warranty is void.

2.  This warranty is nontransferable and is made to the original purchaser only.
3.  This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.
4.  Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.
5.  Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or 

tampered with in any way.

6.  Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage 

to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting 

installation will also render this warranty void.

7.  This warranty does not cover installation and operational related problems such as environmental conditions, nearby trees, buildings, 

hilltops, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures caused by any mechanical systems.

8.  Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not 

covered under this warranty.

9.  Damage to plated surfaces or accessories, if applicable, caused by scratches, fingerprints, melted items or other external sources left on 

the surfaces from the use of cleaners is not covered under this warranty.

10.  It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective 

fireplace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses 

and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or 

consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous 

warranties.

11.  This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/

distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set 

forth herein.

12.  Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period 

not to exceed the remaining term of the original limited warranty.

13.  Any replacement part repaired after the warranty period will include a 90 day parts coverage
14.  Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component. 

Failure to provide either can result in a denied claim.

15.  This warranty does not cover the appliances ability to heat a desired space, as there are many factors that can impact the heating 

performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental 

conditions, insulation, and tightness of the home.

16.  Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specifications, and prices. Hussong 

Mfg. reserves the right to discontinue models and products.

July 2018

Содержание BAY-41-LE

Страница 1: ...ed manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for...

Страница 2: ......

Страница 3: ...in being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy...

Страница 4: ......

Страница 5: ...5 5 1 Gas Conversion sold separately 25 5 2 Gas Line Installation 25 6 0 TERMINATION LOCATIONS 26 6 1 Vertical Vent Cap Termination 26 6 2 Minimum Termination Clearances 27 7 0 VENTING 28 7 1 Rear Ven...

Страница 6: ......

Страница 7: ...period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above prov...

Страница 8: ...at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you area regardin...

Страница 9: ...ensions 21 553mm 17 431mm 7 184mm 25 16 58mm 65 8 169mm 34 876mm 375 8 955mm 40 1035mm 10 254mm 295 16 745mm 65 8 169mm 1113 16 300mm 2 51mm 61 8 156mm 2 70mm 283 8 955mm LEFT SIDE FRONT VIEW TOP VIEW...

Страница 10: ...r installation of safety barriers require the bottom of the fireplace to be level with finished hearth NOTE Safety screen B41 PTF2 requires the fireplace to be 2 1 4 57 mm above the hearth and 3 76 mm...

Страница 11: ...ood flooring this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance If the appliance is to be installed above floor level a solid continuous pla...

Страница 12: ...Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward firepla...

Страница 13: ...ppliance top 9 in 356 mm 1 25mm 28 717mm 41 1048mm 17 445mm 41 1048mm 13mm 41 1048mm 565 16 1431mm 283 16 716mm 6mm 3913 16 1012mm 13 331mm 17 445mm 41 1048mm 13mm 13mm 17 445mm 41 1048mm TYPICAL VERT...

Страница 14: ...fireplace facing materials If using a hearth adjust the rough opening size as necessary to maintain minimum clearance requirements If masonry optional is to be used prepare the foundation necessary fo...

Страница 15: ...TE Wall thimble products that comply with the required clearance to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products...

Страница 16: ...ion A outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the appliance is protected from direct precipitation Follow the instructions and illust...

Страница 17: ...U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S M I N I M U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S FREE STANDING STRUCTURE WEATHERPROOF ENCLO...

Страница 18: ...Adjacent Sidewall Requirements The adjacent sidewall must be 1 25mm from the finishing edge of the fireplace See Figure 4 3 page 20 If you are installing safety barrier B41 PTF2 you will need a 3 76m...

Страница 19: ...BLE ZONE 58 1473mm minimum chamber height for top vent minimum horizontal vent terminations using flex pipe 1 2 13mm NON COMBUSTIBLE MATERIAL ONLY 10 254mm 8 203mm 6 152mm 9 229mm 7 177mm 5 126mm 3 4...

Страница 20: ...E R 5 July 2019 1 25mm UNLIMITED Figure 4 3 Sidewall Clearance NOTE 42 7 8 x 10 1 2 NON COMBUSTIBLE MATERIAL SUPPLIED WITH FIREPLACE ALLOWS 3 4 OVERLAP ONTO FRAMING SIDES AND 1 2 ONTO HEADER NON COMBU...

Страница 21: ...each side of the outer shell of the unit 4 Install the side trim panels Align the holes in the side panels with the holes in the side of the unit as shown below Secure with screws previously removed f...

Страница 22: ...ave the top and bottom screw on each side of the outer shell of the unit 4 Install the exterior trim side panels Align the holes in the side panels with the holes in the side of the unit as shown belo...

Страница 23: ...p Fit Hanging Installation IMPORTANT If there is gasket rope present on the back on the safety screen ensurethegasketmakescontactwiththeapplianceorfinishing material The gasket MUST maintain contact t...

Страница 24: ...e louver in the first notch position will match with the first notch position in the notched tabs the louver in the second notch position will match the second notch in the notched tabs etc 3 Adjust t...

Страница 25: ...est pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachuse...

Страница 26: ...30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52...

Страница 27: ...to building or the combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachus...

Страница 28: ...ons below to be used NOTE Allcomponentsremovedfromthetopventexitwillbereinstalled for the rear vent 7 1 1 Remove Top Vent Collars 7 1 2 Remove Back Vent Combustion Air Intake and Exhaust Collars 1 REM...

Страница 29: ...T IS IN PLACE SECURE WITH 6 SCREWS PREVIOUSLY REMOVED 2 INSTALL 6 5 8 168mm COMBUSTION AIR INTAKE COLLAR TO APPLIANCE REAR VERIFY GASKET IS IN PLACE SECURE WITH 4 SCREWS PREVIOUSLY REMOVED 3 INSERT TA...

Страница 30: ...E 136 Flame height and appearance will vary depending upon venting configuration and the type of fuel used Refer to the vent manufacturer s installation manual for complete installation instructions V...

Страница 31: ...m Vertical Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m i Minimum Maximum Vertical Venting 3 914mm minimum vertical length 50 15 24m maximum vertical length te...

Страница 32: ...152mm minimum horizontal run 18 457mm maximum horizontal run termination cap ii Typical Corner Installation 9 229mm vertical rise 90 horizontal elbow 18 457mm maximum horizontal run termination cap 9...

Страница 33: ...e 90 horizontal elbow 8 2 4m maximum horizontal run termination cap 36 914mm minimum vertical rise 90 horizontal elbow 12 2 4m maximum horizontal run termination cap 48 1219mm minimum vertical rise 90...

Страница 34: ...ation cap Table 7 6 NATURAL GAS ONLY REAR VENT OPTION Horizontal Venting Maximum Horizontal Run 45 elbow 18 in 457 mm ii Natural Gas ONLY Rear Vent Option 45 elbow for a corner installation off the re...

Страница 35: ...Length 90 vertical elbow 3 ft 914 mm 50 ft 15 2 m i Minimum Maximum Combination Venting Vertical Terminations 90 vertical elbow 3 914mm minimum vertical length 50 15 2m maximum vertical length termina...

Страница 36: ...e Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT The horizontal heat shield included with this fireplace must be install...

Страница 37: ...hat may cause abrasion or damage to the flexible pipe Vent options listed below i ii iii allow for a minimum of 0 0mm to a maximum of 24 610mm horizontal run using rigid or flexible pipe i Minimum Max...

Страница 38: ...rior sealant around outer edge of termination box A Place assembly through the wall pass through in exterior wall and secure with 4 screws through the four holes B 4 Form the 4 7 flexible aluminum pip...

Страница 39: ...ly up and off of the 2 tabs located at the top of the firebox 8 1 2 Install Glass Frame Assembly 1 Align the slots on top of the glass assembly over the tabs at the top of the firebox while lowering t...

Страница 40: ...sion instructions included with the kit Log numbers are located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Position the ember panel in f...

Страница 41: ...2 screws and secondary heat shield 10 Remove and save 8 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 4 2 C...

Страница 42: ...C22 1 9 2 Wiring Requirements The IFC System Module requires 120VAC power supply and or batteries to operate Using the battery back up will operate the burner only Optional components will not functio...

Страница 43: ...itch PILOT BURNER PILOT IGNITER FLAME SENSOR APPLIANCE GROUND STAR MALE END BATTERY PACK IPI CPI SWITCH MAIN ON OFF SWITCH 886 PROFLAME PILOT BURNER PILOT IGNITER FLAME SENSOR APPLIANCE GROUND STAR MA...

Страница 44: ...l board from firebox See Section 8 4 Control Board Removal and Installation on page 41 for more information 4 Insert fans through the opening and position on the studs at the back of the firebox Secur...

Страница 45: ...ate the ON OFF rocker switch Press the ON OFF rocker switch to OFF 6 Locate the manual valve installed by your qualified service technician 7 Turn the manual valve clockwise to the OFF position 8 Wait...

Страница 46: ...lot mode IPI set the IPI CPI rocker switch to OFF The pilot and main burner will ignite and turn off automatically when this IPI CPI rocker switch is set to OFF For continuous pilot mode CPI set the I...

Страница 47: ...sure settings 6 Set IPI CPI rocker switch to IPI OFF Press the main ON OFF rocker switch to OFF Pilot and burner should turn off 7 Disconnect hose and tighten the inlet IN pressure tap by turning scre...

Страница 48: ...lame that may lift off the burner Table 11 2 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 3 mm OPEN Propane 5 8 15 mm OPEN 11 2 1 1 Venturi Adjustment NOTE If soot is present...

Страница 49: ...ame assembly 2 Remove 3 screws at the firebox ceiling securing the baffle Lift the baffle out of slots on the firebox back wall 3 Bend the tabs on the restrictor plate included in components packet to...

Страница 50: ...liance and main gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a be...

Страница 51: ...striction after installation on page 39 Soot appears on glass Improper log placement See Section 8 3 B41 500 Log Set Installation on page 40 Improper venturi setting Venturi air shutter may need to be...

Страница 52: ...ons provided with installation Refer to Section 7 0 Venting on page 28 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion...

Страница 53: ...Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faul...

Страница 54: ...ssembly Natural Gas 700 551 Conversion Kit Propane LCK B41LE S Pilot Assembly Propane 700 551 1 Burner Assembly B41L 135A LOG SET 8 Piece Log Set B41 500 Ember panel B41 900E BP1 Log B41L 1 BP2 Log B4...

Страница 55: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

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