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CONTROL SYSTEM COMPONENTS

Figure 5a

REMOTE CONTROL

Valve Terminals

Gas Control Knob

Step Motor

Pilot Hood

Thermopile

Thermocouple

PILOT ASSEMBLY

Figure 5c

Electrode

GAS VALVE

Manifold Pressure Tab

Inlet Pressure Tab

Figure 5b

Содержание 911XL

Страница 1: ...CONSUMER Retain this manual for future reference IMPORTANT This installation manual is to be used in conjunction with SUPPLEMENTAL INSTALLATION AND HOMEOWNER INFORMATION MANUAL Read both manuals befor...

Страница 2: ...ility but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong Preside...

Страница 3: ...e Assembly 7 Install Glass Frame Assembly 7 ELECTRICAL WIRING Electrical Wiring 7 GAS LINE CONNECTION Gas Line Connection 8 INSTALLATION Approved Venting 9 Air Duct Removal 9 9XL MSP Masonry Side Pane...

Страница 4: ...r be connected to a chimney flue serving any other appliance Keep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustion and ven...

Страница 5: ...ppliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Страница 6: ...l board with burner cover 4 Log set see page 16 5 150 CFM fan kit 6 Co linear air duct Optional accessory for 911XL RAD models Figure 5a Figure 5b WARNING Failure to position components in accordance...

Страница 7: ...interior perimeter is properly sized to fit onto the insert The outer perimeter must be cut formed and finished painted Grill set or clean face frame required in various finishes purchased separately...

Страница 8: ...s acceptable Any removed parts must be capable of reinstallation if this insert is ever removed removal of rivets or screws is acceptable The refractory glass doors screen rails screen mesh and log gr...

Страница 9: ...quipped with a 3 8 10mm x 18 457mm long flexible gas connector and manual shut off valve The gas line should be run to the point of connection where the shut off valve and flexible gas line will conne...

Страница 10: ...a later point Each installation is unique and affected by various factors including venting configuration altitude and climate Therefore after fireplace insert installation is complete a restrictor m...

Страница 11: ...rom insert air duct 4 ft 1 22 m minimum to above damper opening in existing chimney Remove excess combustion air pipe from end without collar Continue with Step B 2 below 815 CL Termination Kit Vent E...

Страница 12: ...ing studs at lower end of air duct 4 Locate baffle with seasonal heat dump inside firebox noting 2 access holes on each side of heat dump Secure air duct to insert through access holes with 2 1 4 nuts...

Страница 13: ...burner orifice and sides are inside control board flanges Secure with nuts previously removed 3 Install pilot shield around pilot assembly 4 Connect gas line to manual shut off valve 5 Re onnect any w...

Страница 14: ...s to holes in top section Secure with phillips head screws 2 ea side 911XL 911XL RAD Snap rocker switch into place on shroud Slide one connector on each rocker switch wire to the rocker switch 2 Attac...

Страница 15: ...l Place grill rods through holes in shroud top section Secure with nuts Clean Face frame option Follow instructions included with clean face frame 1 Secure right and left shroud sections to top sectio...

Страница 16: ...g brackets to corresponding holes in insert face masonry panels making sure brackets are positioned as shown in Figure 15b Secure with screws removed in step1and included in shroud components packet 3...

Страница 17: ...tructions and illustrations for proper placement Position top logs X9 X10 onto alignment cut outs on base and middle logs Place klinkers along front of burner cover directly behind log grate Brush add...

Страница 18: ...y turn yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sooting black tips the burner tube venturi may need adjustment Figure 17a Lazy...

Страница 19: ...STRICTOR USAGE Turn fireplace on and allow to burn for 15 minutes If flames indicate there is excessive draft flickering short flames a restrictor may be necessary If flames indicate insufficient draf...

Страница 20: ...en installed with the heat dump in the closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove gl...

Страница 21: ...gency is required IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstruc...

Страница 22: ...ssong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repair YEARS 2 10 Subject to the cond...

Страница 23: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Страница 24: ...ersonal injury or loss of life WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this ma...

Страница 25: ...WALL SWITCH REMOTE Thermostat Wall Switch Remote 4 OPERATING INSTRUCTIONS Valve and Pilot Assembly Components 5 Lighting and Shutdown Instructions 6 8 Pressure Testing 9 TROUBLESHOOTING Troubleshooti...

Страница 26: ...hildren and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances fo...

Страница 27: ...PRESSURE LO 1 6 WC 40 kPa 6 4 WC 1 59 kPa ORIFICE SIZE 31 50 INPUT BTU hr kW 36 000 BTU hr 10 55 kW 34 000 BTU hr 9 96 kW MINIMUM INPUT BTU hr kW 22 400 BTU hr 6 57 kW 23 400 BTU hr 6 86kW 911XL COMP...

Страница 28: ...d cover included with remote control must be placed over remote receiver to prevent overheating NOTE Fireplace must be turned ON and OFF by same method For example If fireplace is turned ON by remote...

Страница 29: ...5 VALVE PILOT ASSEMBLY COMPONENTS VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH Figure 5a ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE...

Страница 30: ...PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHT...

Страница 31: ...gas go to next step 10 Push gas control knob in slightly and turn counterclockwise to ON The burner can now be turned ON by depressing ON OFF rocker switch located beside valve or wall switch OR by s...

Страница 32: ...has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace Adjust by turning middle knob on gas control valve ADJUSTING FLAME HEIGHT TURN BURNER OFF...

Страница 33: ...manometer reading 6 Press rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify i...

Страница 34: ...LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure thermocouple connection at gas valve is fully inserted and tig...

Страница 35: ...h wires on gas valve If burner lights wires are faulty or connections are bad BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot...

Страница 36: ...pitch on horizontal vent 1 4 6mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap insta...

Страница 37: ...ration of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Refer to appliance owner s manual or product data plate for proper inlet and manifold...

Страница 38: ...soapy water whether field or factory made 6 Test inlet pressure Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust pil...

Страница 39: ...osting flames Improper Venting Gas pressure too high Correct pilot flame Figure 15b BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange...

Страница 40: ...SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass only...

Страница 41: ...lexible Gas Line Valve to Burner Connection 700 064 1 Pilot Assembly LP Gas 700 231 Natural Gas Orifice 31 700 090 Piezo Igniter w Nut no wire 700 250 LP Gas Orifice 50 700 060 Flexible Pilot Tubing V...

Страница 42: ...er installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consult...

Страница 43: ...WIRING SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 System Operations 7 10 Lighting and Shutdown 11 12 Pressure Testing 13 TROUBLESHOOTING Troubleshooting 14 15...

Страница 44: ...t share or be connected to a chimney flue serving any other appliance Keep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustio...

Страница 45: ...700 308 Remote Control 900 085 4 Restrictor Plate 911XL IPI NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kPa 7 WC 1 74 kPa recommended 11 WC 2 74 kPa recommended MAXIMUM INLET GAS PRESSURE...

Страница 46: ...QUIRES ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot...

Страница 47: ...S Figure 5a REMOTE CONTROL GAS VALVE Outlet pressure tap Stepper motor Pilot connection orange Main valve connection green Inlet pressure tap Pilot flame adjustment Figure 5b Pilot Igniter Flame Senso...

Страница 48: ...6 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 6a RECEIVER DFC CONTROL BOARD Figure 6c Figure 6b...

Страница 49: ...and set to the particular code of that transmitter 5 Push OFF button on transmitter The receiver will beep two 2 times to indicate the transmitter s command is again accepted 6 Move slider switch to R...

Страница 50: ...t level To activate this function press the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down...

Страница 51: ...Arrow Key to turn light kit on press Down Arrow Key to turn light kit off A single beep will confirm reception of the command 3 Use the installed dimmer switch to adjust brightness of lights ACCENT L...

Страница 52: ...ansmitter mode button to adjust settings The thermostat and burner ON OFF operating functions will not work on the transmitter LOW BATTERY DETECTION TRANSMITTER Remote control battery lifespan depends...

Страница 53: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Страница 54: ...to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual...

Страница 55: ...CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 16 I D hose 3 Set IPI CPI switch to CPI setting 4 Light pilot Note manometer reading 5 Mo...

Страница 56: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Страница 57: ...FF BURNER Improper venturi setting Venturi may need to be closed slightly Improper vent cap installation Check for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Rec...

Страница 58: ...e installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdiction for proper de rating methods CONVERT PILOT ASSEMBLY 1 Remove pilot hood by p...

Страница 59: ...burner tube venturi to correct setting by loosening screws adjusting cap and retightening screw CORRECT SETTINGS NAT 1 4 6mm open L P 5 8 16mm open 2 Re install burner into fireplace making sure orifi...

Страница 60: ...y turn yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sooting black tips the burner tube venturi may need adjustment Figure 18a Lazy...

Страница 61: ...d IF VENT AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM...

Страница 62: ...50 700 308R Receiver NCK 9XL S Natural Gas Conversion Kit 700 558 GTMFS Wire Harness LCK 9XL S LP Gas Conversion Kit 700 130 Fan Control Module 9XL 135 Burner Tube Plate 700 308 Transmitter 700 992 P...

Страница 63: ...per installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consul...

Страница 64: ...SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5 6 System Operations 7 9 Lighting and Shutdown Instructions 10 12 Pressure Testing 13 TROUBLESHOOTING Troubleshooting...

Страница 65: ...r be connected to a chimney flue serving any other appliance Keep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustion and ven...

Страница 66: ...URE LO 1 6 WC 40 kPa 6 4 WC 1 59 kPa ORIFICE SIZE 31 50 INPUT BTU hr kW 36 000 BTU hr 10 55 kW 34 000 BTU hr 9 96 kW MINIMUM INPUT BTU hr kW 22 400 BTU hr 6 57 kW 23 400 BTU hr 6 86kW 911XL MV COMPONE...

Страница 67: ...ELECTRICITY 120V AND OR BATTERIES TO OPERATE USING BATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a To Fan To Lights Pilot Assemb...

Страница 68: ...EM COMPONENTS Figure 5a REMOTE CONTROL Valve Terminals Gas Control Knob Step Motor Pilot Hood Thermopile Thermocouple PILOT ASSEMBLY Figure 5c Electrode GAS VALVE Manifold Pressure Tab Inlet Pressure...

Страница 69: ...Using the end of a paper clip or other similar object press button through hole marked PRG on receiver front cover Receiver will beep three 3 times to indicate it is ready to synchronize with a transm...

Страница 70: ...the Thermostat Key The LCD display will change to show the room thermostat is ON and set temperature is now displayed To adjust set temperature press Up or Down arrow keys until desired set temperatu...

Страница 71: ...The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit 1 Use MODE key to guide you to AUX icon 2 Press Up Arrow Key to turn light kit on p...

Страница 72: ...umber of ignitions changes to room thermostat set point etc When transmitter batteries are low a Battery Icon will appear on the LCD display before all battery power is lost When batteries are replace...

Страница 73: ...PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGH...

Страница 74: ...n below If you don t smell gas go to next step 9 Turn on all electric power to appliance 10 Push gas control knob in slightly and turn counterclockwise to ON 11 Move receiver switch to REMOTE position...

Страница 75: ...ol knob to OFF DO NOT FORCE TURN BURNER OFF TURN PILOT OFF NOTE The pilot will stay lit NOTE This control valve has an interlock device If pilot has been turned off it cannot be relit until thermocoup...

Страница 76: ...Press hand held remote ON button and note manometer reading 6 Press hand held remote OFF button 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Atta...

Страница 77: ...pressure Consult with plumber or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections...

Страница 78: ...G Improper log placement Refer to corresponding pages in this installation manual Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas mix Improper pitch on h...

Страница 79: ...SHUT OFF GAS SUPPLY BEFORE DISCONNECTING ELECTRIC POWER IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdi...

Страница 80: ...P 5 8 16mm open 2 Re install burner into fireplace making sure orifice is properly seated inside burner venturi and pilot hood is above burner assembly 3 Re install logs 4 Turn on gas and electrical s...

Страница 81: ...18b FACTORY SET BURNER TUBE VENTURI SETTINGS ADJUST AS NECESSARY FOR YOUR INSTALLATION NATURAL GAS LP PROPANE GAS 1 4 6mm open 5 8 16mm open BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION...

Страница 82: ...E SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass onl...

Страница 83: ...Conversion Kit 700 130 Fan Control Module LCK 9XLMV SH LP Gas Conversion Kit 700 308 Transmitter 9XL 135 Burner Tube Plate 700 403S Valve Step Motor Natural Gas 700 993 Pilot Flame Sensor with wire 70...

Страница 84: ...rsonal injury or loss of life WARNING WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to fireplace installation manual and this man...

Страница 85: ...ation 4 THERMOSTAT WALL SWITCH REMOTE Thermostat Wall Switch Remote 5 OPERATING INSTRUCTIONS Valve and Pilot Assembly Components 6 Lighting and Shutdown Instructions 7 9 Pressure Testing 10 TROUBLESHO...

Страница 86: ...r be connected to a chimney flue serving any other appliance Keep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustion and ven...

Страница 87: ...kPa MANIFOLD PRESSURE LO 1 6 WC 40 kPa 6 4 WC 1 59 kPa ORIFICE SIZE 31 50 INPUT BTU hr kW 36 000 BTU hr 10 55 kW 34 000 BTU hr 9 96 kW MINIMUM INPUT BTU hr kW 22 400 BTU hr 6 57 kW 23 400 BTU hr 6 86...

Страница 88: ...his assembly Refer local electrical codes for specific requirements This appliance must be electrically grounded and connected in accordance with local codes or in the absence of local codes with the...

Страница 89: ...d cover included with remote control must be placed over remote receiver to prevent overheating NOTE Fireplace must be turned ON and OFF by same method For example If fireplace is turned ON by remote...

Страница 90: ...6 VALVE PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH Figure 6a...

Страница 91: ...PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHT...

Страница 92: ...gas go to next step 10 Push gas control knob in slightly and turn counterclockwise to ON The burner can now be turned ON by depressing ON OFF rocker switch located beside valve or wall switch OR by s...

Страница 93: ...has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace Adjust by turning middle knob on gas control valve ADJUSTING FLAME HEIGHT TURN BURNER OFF...

Страница 94: ...e manometer reading 6 Press rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify...

Страница 95: ...LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure thermocouple connection at gas valve is fully inserted and tig...

Страница 96: ...h wires on gas valve If burner lights wires are faulty or connections are bad BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot...

Страница 97: ...pitch on horizontal vent 1 4 6mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap insta...

Страница 98: ...ration of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Refer to appliance owner s manual or product data plate for proper inlet and manifold...

Страница 99: ...soapy water whether field or factory made 6 Test inlet pressure Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust pil...

Страница 100: ...osting flames Improper Venting Gas pressure too high Correct pilot flame Figure 16b BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange...

Страница 101: ...E SYSTEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass onl...

Страница 102: ...Nat Gas 700 225 F Flexible Gas Line Valve to Burner Connection 700 064 1 Pilot Assembly LP Gas 700 231 Natural Gas Orifice 31 700 090 Piezo Igniter w Nut no wire 700 250 LP Gas Orifice 50 700 060 Flex...

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