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Field Service

V

er. 1.0 Dec. 2007

3. Periodical check

17

bizhub 40P

Maintenance

2.

Aligning the small tabs [1] on the
separation roller assy with the slots
of the shaft, push the separation
roller assy [2] completely in so that
the tab fits into the slot.

3.

Load the media face up in the tray 2.

4.

Reattach the lid of the tray 2.

5.

Push the tray 2 completely into the printer.

3.4.8

Replacing the transfer roller

A. Periodically replaced parts/cycle

• Transfer roller: Every 200,000 prints

B. Removal procedure

1.

Remove the toner cartridge.

2.

Pull the 2 levers [1] on the upper part
of the transfer roller, then squeeze
the 2 levers on the bottom of the
transfer roller [2] and pull it out slowly
towards you.

A0DXF2C010DA

[2]

[1]

[1]

[2]

[1]

A0DXF2C519DA

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Содержание bizhub 40p

Страница 1: ...SERVICE MANUAL 2 2 20 0 00 0 07 7 7 1 1 12 2 2 V V Ve e er r r 1 1 1 0 0 0 FIELD SERVICE...

Страница 2: ...THE MACHINE S 18 MEASURES TO TAKE IN CASE OF AN ACCIDENT S 19 Composition of the service manual C 1 Notation of the service manual C 2 bizhub 40P Main body General 1 Maintenance 5 Adjustment Setting...

Страница 3: ...ii Blank Page...

Страница 4: ...se of technical training and even after that for performing maintenance and control of the product properly Keep this service manual also for future service In this service manual each of three expres...

Страница 5: ...rformance and safety Such modifications are therefore strictly prohibited the points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Ac...

Страница 6: ...able having enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following...

Страница 7: ...r leads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to c...

Страница 8: ...a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the power plug cord or sheath is damaged replace with a new power cord with plug and connector on each en...

Страница 9: ...ot use an extension cable reel with the cable taken up Fire may result Prohibited Installation Places WARNING Do not place the product near flammable materials or vola tile materials that may catch fi...

Страница 10: ...Servicing CAUTION Before conducting an inspection read all relevant docu mentation service manual technical notices etc and proceed with the inspection following the prescribed pro cedure in safety c...

Страница 11: ...risk of elec tric shock exists Safety Checkpoints WARNING Check the exterior and frame for edges burrs and other damage The user or CE may be injured Do not allow any metal parts such as clips staples...

Страница 12: ...g a lithium battery replace it with a new lith ium battery specified in the Parts Guide Manual Dispose of the used lithium battery using the method specified by local authority Improper replacement ca...

Страница 13: ...breathe excessive amounts or let the substances come into contact with eyes etc It may be stimulative If the substances get in the eye rinse with plenty of water immediately When symptoms are noticeab...

Страница 14: ...aner at a time and take care not to spill any liquid If this happens immediately wipe it off A risk of fire exists When using any solvent ventilate the room well Breathing large quantities of organic...

Страница 15: ...r le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig h ndtering Udskiftning m kun ske med ba...

Страница 16: ...This product employs a Class 3B laser diode that emits an invisible laser beam The laser diode and the scanning polygon mirror are incorporated in the print head unit The print head unit is NOT A FIE...

Страница 17: ...nd must be attached to laser products marketed in the United States All Areas Denmark CAUTION Use of controls adjustments or performance of procedures other than those specified in this manual may res...

Страница 18: ...n anv ndaren uts ttas f r osynlig laserstr lning som verskrider gr nsen f r laserklass 1 halvledarlaser Den maximala effekten f r laserdioden 10 mW v gl ngden 775 800 nm VARO Avattaessa ja suojalukitu...

Страница 19: ...S 16 5 2 Laser Safety Label A laser safety label is attached to the inside of the machine as shown below 5 3 Laser Caution Label A laser caution label is attached to the outside of the machine as sho...

Страница 20: ...d PC drum be sure first to turn the printer OFF If the job requires that the printer be left ON take off your watch and ring and wear laser protective goggles A highly reflective tool can be dangerous...

Страница 21: ...age This area generates high voltage Be careful not to touch here when the power is turned ON to avoid get ting an electric shock CAUTION The area around the fuser unit is extremely hot Touching any p...

Страница 22: ...f a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials mu...

Страница 23: ...MEASURES TO TAKE IN CASE OF AN ACCIDENT S 20 Blank Page...

Страница 24: ...ormation The basic configuration of each section is as follows However some options may not be applied to the following configuration Theory of Operation section Field service section OUTLINE Explanat...

Страница 25: ...the paper size No specific notation is added for the long edge feeding When the size has only the short edge feeding with no long edge feeding S will not be added to the paper size Sample notation 1...

Страница 26: ...SERVICE MANUAL 2007 12 Ver 1 0 FIELD SERVICE Main body...

Страница 27: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 28: ...ed roller assy 8 3 4 3 Replacing the tray 1 pick up roller assy 9 3 4 4 Replacing the tray 1 separation roller assy 10 3 4 5 Replacing the tray 2 feed roller assy 12 3 4 6 Replacing the tray 2 pick up...

Страница 29: ...over 45 6 3 10 Control panel assy 45 6 3 11 Media exit assy 46 6 3 12 Tray 1 feed unit 47 6 3 13 Tray 2 feed unit 48 6 3 14 PH unit 49 6 3 15 Gear assy 50 6 3 16 Hard disk kit option 51 6 3 17 CF adap...

Страница 30: ...1 5 Service call messages 78 8 1 6 Help screen 79 8 2 List of control panel messages 80 8 2 1 Normal messages 80 8 2 2 Operator call messages 82 8 2 3 Service call messages 84 8 3 Cancelling a print j...

Страница 31: ...7 9 8 5 AUTO CONTINUE 117 9 8 6 HOLD JOB TIMEOUT 117 9 8 7 ENERGY SAVER TIME 118 9 8 8 MENU TIMEOUT 118 9 8 9 LCD CONTRAST 118 9 8 10 SECURITY 118 9 8 11 CLOCK 119 9 8 12 HDD FORMAT 120 9 8 13 CARD FO...

Страница 32: ...ed display 149 13 2 Misfeed display resetting procedure 150 13 3 Sensor layout 150 13 4 Solution 151 13 4 1 Initial check items 151 13 4 2 Misfeed at tray1 media feed section 152 13 4 3 Misfeed at tra...

Страница 33: ...3 14 3 18 C060 Firmware update error 163 14 3 19 C071 Hardware configuration error 163 14 3 20 FFFF Interface Communication error 164 15 Image quality problems 165 15 1 How to identify problematic par...

Страница 34: ...in motor cooling fan motor exit motor 183 18 1 3 Section 2 Fuser unit main power switch 185 18 1 4 Section 3 Toner cartridge transfer roller 186 18 1 5 Section 4 Media feed section fusing cooling fan...

Страница 35: ...bizhub 40P General Maintenance Adjustment Setting Troubleshooting Appendix Field Service Ver 1 0 Dec 2007 viii Blank Page...

Страница 36: ...eral 1 System configuration System front view 1 Standard equipment 1 Main body 6 Hard disk kit HD 512 2 Offset tray SF 603 7 DIMM 128 MB EM 313 3 Face up tray 1 8 DIMM 256 MB EM 313 4 Duplex AD 508 9...

Страница 37: ...ted roller Media exit system Face down exit tray capacity A4S Letter 500 sheets Warm up time Average 20 sec or less Power on to ready at ambient temperature of 22 C 71 6 F and rated source voltage Pro...

Страница 38: ...18 13 to 28 lb OHP transparencies Envelopes Labels Thick 1 106 to 159 g m2 28 27 to 42 4 lb Thick 2 160 to 216 g m2 42 67 to 57 6 lb Thick 3 106 to 216 g m2 28 27 to 57 6 lb Postcards Thin paper Tray...

Страница 39: ...anada AC 220 to 240 V 10 10 Frequency 50 to 60 Hz 3 Hz Max power consumption 110 V 1 015W or less 220 V 1 015W or less Dimensions 421 8 mm W x 465 4 mm D x 404 3 mm H 16 6 inch W x 18 3 inch D x 15 9...

Страница 40: ...placed Number of prints 1 Clean Replace Description 1 Processing section High capacity toner cartridge 17 000 2 Tray 1 Feed roller assy 2 200 000 3 Pick up roller assy 2 200 000 4 Separation roller as...

Страница 41: ...3 The following parts are included in maintenance kit 3 3 Concept of parts life 3 3 1 Conditions for life specifications values The life specification values represent the number of pages printed or f...

Страница 42: ...oner cartridge 1 by the grip and then pull it out slowly C Reinstallation procedure 1 Take the new toner cartridge out of the box 2 Holding it firmly with both hands rock the toner cartridge 1 left an...

Страница 43: ...store cartridge on their ends or turn them upside down the toner inside the cartridge may become caked or unequally dis tributed 3 4 2 Replacing the tray 1 feed roller assy A Periodically replaced pa...

Страница 44: ...the tab fits into the slot 3 Reinstall the toner cartridge 4 Close the top cover securely 3 4 3 Replacing the tray 1 pick up roller assy A Periodically replaced parts cycle Tray 1 pick up roller assy...

Страница 45: ...k up roller assy with the slots of the shaft push the pick up roller assy 2 completely in so that the tab fits into the slot 3 Reinstall the toner cartridge 4 Close the top cover securely 3 4 4 Replac...

Страница 46: ...hing down the shaft of the separation roller assy widen the tab 1 of the separation roller assy to loosen it and then slowly remove the separation roller assy 2 from the shaft on the tray C Reinstall...

Страница 47: ...ot 3 Load the media face up in the tray 1 4 Reattach the lid of the tray 1 5 Push the tray 1 completely into the printer 3 4 5 Replacing the tray 2 feed roller assy A Periodically replaced parts cycle...

Страница 48: ...on the tray C Reinstall procedure 1 Hold the tab on the new feed roller assy 1 and slowly push it into the shaft on the tray 2 Aligning the small tabs 1 on the feed roller assy with the slots of the s...

Страница 49: ...00 prints B Removal procedure 1 Remove the toner cartridge See P 20 2 Pull the tray 1 1 and tray 2 2 out of the printer 3 Raise the tray 1 feed unit 1 upward 4 While pushing down the shaft of the pick...

Страница 50: ...slots of the shaft push the pick up roller assy 2 completely in so that the tab fits into the slot 3 Push the tray 1 and 2 completely into the printer 4 Reinstall the toner cartridge 5 Close the top c...

Страница 51: ...hing down the shaft of the separation roller assy widen the tab 1 of the separation roller assy to loosen it and then slowly remove the separation roller assy 2 from the shaft on the tray C Reinstall...

Страница 52: ...ce up in the tray 2 4 Reattach the lid of the tray 2 5 Push the tray 2 completely into the printer 3 4 8 Replacing the transfer roller A Periodically replaced parts cycle Transfer roller Every 200 000...

Страница 53: ...replaced parts cycle Fuser unit Every 200 000 prints B Procedure 1 Turn OFF the power switch unplug the power cord from the power outlet and let the machine to stand idle for about 20 min 2 Lift the l...

Страница 54: ...ll down the 2 levers 1 at the bot tom of the fuser unit 5 Remove the fuser unit 1 slowly 6 Install the new fuser unit 7 From the Menu select MAINTENANCE MENU SUPPLIES REPLACE FUSER UNIT and execute th...

Страница 55: ...1 Service material list 4 2 Consumable parts 4 2 1 Toner cartridge For the predetermined conditions See P 6 Name Shape Material No Remarks Cleaning pad 000V 18 1 10pcs 1pack Isopropyl alcohol A02EF2C...

Страница 56: ...tem requirements PC equipped with a USB port USB memory device B Saving the firmware data into the USB memory device 1 Save the firmware data in appropriate space in the PC 2 Connect the USB memory de...

Страница 57: ...list of firmware data in the USB memory device is displayed NOTE Before upgrading firmware use VIEW INFORMATION to check that the firmware data is correct See P 145 5 Select the specific firmware dat...

Страница 58: ...firmware upgrading procedure starts NOTE NEVER disconnect the USB memory device from the printer during the firmware upgrading procedure 9 The printer is automatically restarted as soon as the firmwa...

Страница 59: ...ayed Click the Next Computer Windows PC with a Pentium 2 400 MHz or faster processor A Pentium 3 500 MHz or faster processor is recommended Macintosh Apple Macintosh computer with a PowerPC G3 or late...

Страница 60: ...here the printer is being used For a network connection Select Network port See P 26 For a local connection Select Local port See P 28 When specifying the IP address of the printer Select Printer IP a...

Страница 61: ...elected a list of printer drivers for the network port appears 2 Select the printer driver and then click the Next 3 A message appears requesting confirmation to update the firmware Click the Start to...

Страница 62: ...d Click the Exit 5 If the firmware was successfully updated the printer will automatically restart If spooling of the data fails NOTE If spooling fails data may remain in the printer spooler Delete th...

Страница 63: ...ck that the printer is ready and that it is correctly connected and then click the Update again 3 For a local connection 1 When Local port is selected a list of printer drivers for the local port appe...

Страница 64: ...to begin transferring the firmware NOTE Do not turn off the printer while its firmware is being updated 4 The result of the firmware transfer is displayed Click the Exit 5 If the firmware was success...

Страница 65: ...nter IP address is selected the Printer IP address box becomes available 2 Type in the IP address and then click the Next 3 A message appears requesting confirmation to update the firmware Click the S...

Страница 66: ...e result of the firmware transfer is displayed Click the Exit 5 If the firmware was successfully updated the printer will automatically restart If transferring of the data fails 1 If transferring of t...

Страница 67: ...ick the Update again C Connection for Macintosh 1 Starting the firmware updater and the updating procedure NOTE Before starting the firmware updater turn on the printer and make sure that it is correc...

Страница 68: ...bizhub 40P Maintenance 4 The license agreement is displayed Select I agree and then click the Next 5 The screen for specifying the IP address of the printer appears 6 Type in the IP address and then c...

Страница 69: ...the firmware NOTE Do not turn off the printer while its firmware is being updated 8 The result of the firmware transfer is displayed Click the Exit 9 If the firmware was successfully updated the prin...

Страница 70: ...hat it is correctly connected and then click the Update again 5 4 Checking the version after the firmware update 1 Display SERVICE MENU 2 Display FIRMWARE VERSION 3 Select the firmware that has been u...

Страница 71: ...n two or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for whic...

Страница 72: ...ray 1 feed unit P 47 13 Tray 2 feed unit P 48 14 PH unit P 49 15 Gear assy P 50 16 Hard disk kit option P 51 17 CF adapter option P 52 18 DIMM option P 53 19 Backup battery P 54 20 Board MFP board MFP...

Страница 73: ...6 Other Field Service Ver 1 0 Dec 2007 38 bizhub 40P Maintenance 6 3 Disassembly assembly procedure 6 3 1 Right cover 1 Loosen the screw 1 2 Remove the right cover 1 1 A0DXF2C524DA 1 A0DXF2C525DA...

Страница 74: ...2007 6 Other 39 bizhub 40P Maintenance 6 3 2 Rear top cover 1 Loosen two screws 1 and remove the rear top cover 2 6 3 3 Upper rear cover 1 Unhook two tabs 1 and remove the upper rear cover 2 2 1 A0DX...

Страница 75: ...e tab 1 and remove the stopper 2 3 Unhook the tab 1 and remove the rear cover 2 6 3 5 Lower rear cover 1 Remove the rear cover See P 40 2 Remove five screws 1 and take out the lower rear cover 2 NOTE...

Страница 76: ...Dec 2007 6 Other 41 bizhub 40P Maintenance 3 Disconnect the connector 1 and remove the lower rear cover 2 6 3 6 Left cover 1 Remove the lower rear cover See P 40 2 Remove the left cover 1 A0DXF2C014D...

Страница 77: ...op cover See P 39 3 Remove six screws 1 and remove the media exit section cover 2 6 3 8 Front top cover 1 Remove the right cover See P 38 2 Remove the media exit section cover See P 42 3 Remove the le...

Страница 78: ...vice Ver 1 0 Dec 2007 6 Other 43 bizhub 40P Maintenance 5 Disconnect two connectors 1 6 Remove the screw 1 and remove the media exit assy 2 7 Remove two screws 1 A0DXF2C018DA 1 A0DXF2C019DA 1 2 A0DXF2...

Страница 79: ...the hinge 9 Following the procedure illustrated on the left unhook two tabs 2 of the front top cover 1 NOTE Do not remove it in rush as it is con nected to the connector 10 Remove two connectors 1 an...

Страница 80: ...e 6 3 9 Front cover 1 Remove the front top cover See P 42 2 Unhook two tabs 1 and remove the front cover 2 6 3 10 Control panel assy 1 Remove the front top cover See P 42 2 Unhook four tabs 1 and remo...

Страница 81: ...emove the media exit section cover See P 42 2 Remove the left cover See P 41 3 Disconnect the connector 1 and remove the harnesses from two har ness guides 2 4 Disconnect two connectors 1 5 Remove the...

Страница 82: ...e P 17 3 Remove the fuser unit See P 18 4 Remove the rear cover See P 40 5 Remove the lower rear cover See P 40 6 Unhook the tab 1 and remove the transfer roller housing 2 7 Disconnect four connectors...

Страница 83: ...2 feed unit 1 Remove the tray 1 feed unit See P 47 2 Remove the harnesses from two wire saddles 1 3 Disconnect the connector 1 and remove the harness from the har ness guide 4 Remove six screws 1 and...

Страница 84: ...over See P 45 2 Remove the cooling fan motor assy See P 62 3 Remove three screws 1 and remove the cover 2 4 Remove the eight screws 1 5 Remove three wire saddles 2 and remove the reinforcement plate 3...

Страница 85: ...nectors 1 and remove the harnesses from the wire saddle 2 7 Remove four screws 1 and remove the PH unit 2 6 3 15 Gear assy 1 Remove the front cover See P 45 2 Remove eight screws 1 and remove the DC p...

Страница 86: ...ove six screws 1 and remove the gear assy 2 NOTE The gear assy includes gears that are not secured in position Use care to prevent these gears from dropping during the removal procedure 6 3 16 Hard di...

Страница 87: ...0P Maintenance 3 Loosen two screws 1 4 Disconnect the connector 1 and remove the hard disk kit 2 6 3 17 CF adapter option 1 Remove the right cover See P 38 2 Loosen two screws 1 and remove the panel 2...

Страница 88: ...hub 40P Maintenance 3 Loosen two screws 1 4 Disconnect the connector 1 and remove the CF adapter 2 6 3 18 DIMM option 1 Remove the right cover See P 38 2 Loosen two screws 1 and remove the panel 2 1 A...

Страница 89: ...ec 2007 54 bizhub 40P Maintenance 3 Remove the DIMM 1 6 3 19 Backup battery 1 Remove the right cover See P 38 2 Loosen two screws 1 and remove the panel 2 3 Remove the backup battery 1 1 A0DXF2C532DA...

Страница 90: ...ews 1 and remove the MFP board protective shield 2 3 Remove four screws 1 and remove the fixing plate 2 NOTE Remove the optional DIMM hard disk kit or CF adapter if mounted on the machine before remov...

Страница 91: ...e interface cover 2 6 Remove the backup battery See P 54 7 Remove eight screws 1 and remove the MFP board 2 6 3 21 Print control board PRCB 1 Remove the right cover See P 38 2 Remove twelve screws 1 a...

Страница 92: ...nance 3 Remove ten screws 1 and remove the print control board protective shield 2 4 Remove the screw 1 and remove the metal plate 2 5 Disconnect all connectors and flat cables from the print control...

Страница 93: ...remove the metal plate 3 8 Remove four screws 1 and remove the print control board 2 9 Re mount the DIMM from the old print control board 10 Re mount the backup battery from the old print control boar...

Страница 94: ...pply DCPU 1 Remove the front cover See P 45 2 Remove eight screws 1 and remove the DC power supply protec tive shield 2 3 Disconnect all connectors from the DC power supply 1 4 Remove six screws 1 rem...

Страница 95: ...Remove the fuser unit See P 18 3 Remove the transfer roller See P 17 4 Remove the tray 1 feed unit See P 47 5 Remove the tray 2 feed unit See P 48 6 Remove two screws 1 and remove the plate 2 7 Remove...

Страница 96: ...r 61 bizhub 40P Maintenance 9 Remove eight screws 1 and remove the DC power supply protec tive shield 2 10 Disconnect two connectors 1 11 Remove three screw 1 and remove the main motor 2 A0DXF2C049DA...

Страница 97: ...er rear cover See P 40 2 Remove two screws 1 3 Remove the harness from the wire saddle 1 and remove the fusing cooling fan motor 2 6 3 25 Cooling fan motor FM2 1 Remove the front cover See P 45 2 Remo...

Страница 98: ...0P Maintenance 4 Remove three screws 1 of the cool ing fan motor assy 2 5 Disconnect the connector 1 and remove the cooling fan motor assy 2 6 Remove the screw 1 and remove the cooling fan motor 2 A0D...

Страница 99: ...sure that the notch 3 on the clutch comes to the position shown in the left picture 6 3 27 Tray 1 media feed clutch CL1 1 Remove the tray 1 feed unit See P 47 2 Remove the harness from the har ness g...

Страница 100: ...ray 2 media feed clutch CL2 1 Remove the tray 2 feed unit See P 48 2 Remove the E ring 1 and remove the tray 2 media feed clutch 2 NOTE When reinstalling the clutch make sure that the notch 3 on the c...

Страница 101: ...Tray 1 feed roller pick up roller 1 Remove the toner cartridge See P 7 2 Using a cleaning pad dampened with alcohol wipe the feed rollers 1 and pick up rollers 2 clean of dirt 6 4 2 Tray 1 separation...

Страница 102: ...ers 1 clean of dirt 6 4 4 Tray 2 pick up roller 1 Remove the tray 2 pick up roller assy See P 14 2 Using a cleaning pad dampened with alcohol wipe the pick up rollers 1 clean of dirt 6 4 5 Tray 2 sepa...

Страница 103: ...Field Service Ver 1 0 Dec 2007 68 bizhub 40P Maintenance 6 4 6 Laser lens 1 Remove the toner cartridge See P 7 2 Using a cleaning pad dampened with alcohol wipe the laser lens 1 clean of dirt 1 A0DXF...

Страница 104: ...ic noise 4 The installation site is environmentally appropriate high temperature high humidity direct sunlight ventilation etc levelness of the installation site 5 The original has a problem that may...

Страница 105: ...LCD 2 LCD 3 and LCD 4 LCD 4 may display a message instructing you to press a key on the control panel When you press that key the displayed message changes NOTE The display screen is not designed for...

Страница 106: ...ed Operator call messages These messages are displayed when minor error s that can be handled by users occur Service call messages These messages are displayed when error s that cannot be handled by u...

Страница 107: ...ge When the toner remaining amount is not determined immediately after startup When using toner made by companies other than Konica Minolta Display Description LCD 1 Printer mode is displayed Normally...

Страница 108: ...set with PJL commands is displayed When multiple jobs are set the number is displayed to the left of the owner name LCD 3 Job progress is displayed for example 1 7 page In normal print mode Number of...

Страница 109: ...example SYSTEM SYSTEM Controller firmware BOOT Boot firmware RESOURCE Resource file CONFIGURATION Equipment configuration file LCD 3 Progress of the update is displayed for example 90 LCD 4 No displa...

Страница 110: ...Menu Select key the selected item is entered By pressing the Cancel key the job cancel menu is closed By selecting CURRENT JOB or ALL JOB and pressing the Menu Select key job cancel lation is impleme...

Страница 111: ...e Menu See P 86 Display Description LCD 1 The menu of a upper stratum is displayed LCD 2 Menu items are displayed 3 items 7 items By pressing the up keyU down keyV the item is selected The menu consis...

Страница 112: ...ning level gauge is displayed In the case of an operator call message for another reason the printer icon is displayed with a flashing warning icon For the details of each item see Operator call messa...

Страница 113: ...g warning icon A service call detected during startup of the printer is displayed as shown in the bottom of the following picture For the details of each item see Service call messages See P 78 Displa...

Страница 114: ...if necessary Display Description LCD 1 A Question icon is displayed and the necessary information is displayed on the right for example NO SPACE AVAILABLE ON HDD LCD 2 LCD 3 LCD 4 A scroll bar or U t...

Страница 115: ...too See P 91 8 2 1 Normal messages A Normal messages Message LCD1 Description INITIALIZING The printer is being initialized READY Print enabled Data not being printed OFFLINE Off line condition Data r...

Страница 116: ...EMPTY TRAY X No media in the specified tray The specified tray is not installed but it is set in the printer driver This message appears when SYS DEFAULT MENU ENABLE WARN ING PAPER EMPTY is set to ON...

Страница 117: ...Y2 A media jam has occurred at tray 2 TRAY3 A media jam has occurred at tray 3 TRAY4 A media jam has occurred at tray 4 10 TONER OUT REPLACE TONER The toner cartridge has run out 11 TRAYX SIZE ERR ADD...

Страница 118: ...a volume has reached maximum capacity in the sub tray of the offset tray 15 CHECK LEVER FACE UP TRAY IS SELECTED The face up lever is raised when duplex printing or sub tray output is specified 16 MEM...

Страница 119: ...FLASH DEVICE Flash ROM device fault C002 RAM ERROR RAM error at startup standard memory C003 RAM error at startup expanded memory C013 H W ADDRESS MAC address error at startup MAC address is invalid C...

Страница 120: ...t job is being printed a message appears on the control panel 2 Select the job to be cancelled using the up keyU down keyV and press the MENU SELECT key By pressing the Cancel key the job cancel menu...

Страница 121: ...TORY LIST 2 P 96 PAPER MENU PAPER SOURCE DEFAULT TRAY P 96 TRAY 1 P 97 TRAY 2 P 98 TRAY 3 P 100 TRAY 4 P 100 TRAY CHAINING P 101 TRAY MAPPING P 101 DUPLEX 3 P 102 COPIES P 102 COLLATE 4 P 102 FINISHIN...

Страница 122: ...07 DEFAULT GATEWAY P 107 DHCP P 107 BOOTP P 107 ARP PING P 108 HTTP P 108 FTP P 108 TELNET P 108 BONJOUR P 108 DYNAMIC DNS P 109 IPP P 109 RAW PORT P 109 SLP P 109 SMTP P 109 SNMP P 110 WSD PRINT P 11...

Страница 123: ...PAGE P 115 PAPER DEFAULT PAPER PAPER SIZE P 115 CUSTOM SIZE P 116 PAPER TYPE P 116 PAPER SIZE ERROR P 116 UNIT OF MEASURE P 117 STARTUP OPTIONS DO STARTUP PAGE P 117 AUTO CONTINUE P 117 HOLD JOB TIME...

Страница 124: ...compact flash 1 GB or more is installed 5 It will not be displayed when an optional offset tray is installed 6 It will be displayed only when a USB memory device is connected 7 It will be displayed o...

Страница 125: ...If the hold job is set as secured job the held job cannot be printed until the correct password is entered at the printer control panel The held job is deleted automatically after the period of time s...

Страница 126: ...achine The following items can be checked Supplies Status PM Parts Information Counter Information Media Information Coverage Information Consumable periodic replacement parts units counter informatio...

Страница 127: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Note The consumable statistics on this page are an indication only and are intended only as guidance in the maintenace of your printer Average 0 0 Total Average 0 0...

Страница 128: ...edia and display the number of decimals are discarded NOTE The total counters and the print counters count at a different timing when a sheet of media is properly ejected and when a sheet of media is...

Страница 129: ...unt timing Sheets Printed by Paper Tray The number of sheets taken up for each paper tray Upon media feed Sheets Printed by Paper Size The number of sheets printed for each paper size Sheets Printed b...

Страница 130: ...1 Start date of use begins when 100 prints are complete after the first new toner cartridge was detected following the main body installation 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7J07 No Contents...

Страница 131: ...map Use To see the printer s menu structure Setting procedure Select PRINT and press the Menu Select key Function Prints a directory list of the hard disk kit s contents Use To check the data saved in...

Страница 132: ...E ANY specifies any media size CUSTOM is used to set a custom media size The currently detected size is displayed if AUTO is set for SIZE SETTING Function Sets the custom size of media in tray 1 Use T...

Страница 133: ...d paper of a size that cannot be detected automatically Setting procedure The default setting is AUTO AUTO USER SELECT Function Sets the size of the media in tray 2 Use To specify the size of the medi...

Страница 134: ...fault setting of WIDTH is 210 mm WIDTH 98 mm to 216 mm The default setting of LENGTH is 297 mm LENGTH 148 mm to 356 mm NOTE By changing the UNIT OF MEASURE setting INCHES MILLIMETERS the custom size u...

Страница 135: ...YOU 4 JPOST JPOST D CUSTOM NOTE ANY specifies any media size CUSTOM is used to set a custom media size The currently detected size is displayed if AUTO is set for SIZE SETTING Function Sets the custo...

Страница 136: ...tected automatically Setting procedure The default setting is AUTO AUTO USER SELECT Function Sets auto tray switching Use To specify that the printer should pull media from another tray when the speci...

Страница 137: ...the number of prints Use To specify the number of copies of the job to be printed Setting procedure 1 Select COPIES and press the Menu Select key 2 Select desired print number with the up keyU down k...

Страница 138: ...r overrides the setting in this menu OFFSET function is available only for the following media sizes Paper size 89 to 216 mm in width and 140 to 356 mm in length Function Selects whether or not to use...

Страница 139: ...ion Sets the halftone characteristic of the text to be printed Use To set the halftone characteristic that is used for printing text letter LINE ART HALFTONE characteristic that emphasizes the resolut...

Страница 140: ...ted to the USB port and sends print jobs Use To select files to be printed with the USB memory direct print function The maximum of 99 files and folders in total can be displayed The maximum of 7 fold...

Страница 141: ...efault setting is YES YES NO NOTE The folowing screen displays only when ENABLE YES is selected IP ADDRESS SUBNET MASK DEFAULT GATEWAY DHCP BOOTP ARP PING HTTP FTPTELNET BONJOUR DYNAMIC DNS IPP RAW PO...

Страница 142: ...ht keyZ 3 Repeat the above procedures and set the default gateway address up to fourth bite 4 Press the Menu Select key The default setting is 000 000 000 000 000 000 000 000 to 255 255 255 255 Functi...

Страница 143: ...e HTTP YES HTTP is enabled NO HTTP is disabled Setting procedure The default setting is YES YES NO NOTE Setting this function to NO will automatically set IPP to NO Function Enables FTP Use To enable...

Страница 144: ...ES NO Function To set whether to enable or disable raw port setting YES Raw port is enabled NO Raw port is disabled Use Setting procedure The default setting is YES YES NO Function Enables or disables...

Страница 145: ...Use When IPsec protocol is used to perform encrypted communication YES IPsec is enabled NO IPsec print is disabled Setting procedure The default setting is NO YES NO Function To set the IP filtering a...

Страница 146: ...ure The default setting is YES YES NO Function Displays the link local address of IPv6 Use Function Displays the global address of IPv6 Use Function Displays the gateway address of IPv6 Use Function E...

Страница 147: ...carry out wireless LAN communication YES IEEE802 1X is enabled NO IEEE802 1X is disabled Setting procedure The default setting is NO YES NO Function Select whether to enable or disable memory direct p...

Страница 148: ...fault setting is 0 second 0 second to 300 seconds Function Specifies whether error pages are printed at the time of a postscript error Use To specify whether error pages are printed after a postscript...

Страница 149: ...UMBER and press the Menu Select key 2 Select desired font with the up keyU down keyV and press the Menu Select key The default setting is 0 0 to 102 NOTE According to the selected FONT NUMBER PITCH SI...

Страница 150: ...atures attached to XPS XML Paper Specifica tion files when printing the files When ON is selected files with invalid digital signatures are not printed Use Setting procedure The default setting is DIS...

Страница 151: ...ng of LENGTH is 11 00 inches LENGTH 5 00 inches to 14 00 inches For other destinations The default setting of WIDTH is 210 mm WIDTH 76 mm to 216 mm The default setting of LENGTH is 297 mm LENGTH 127 m...

Страница 152: ...efault setting is OFF ON OFF Function Select whether or not printing continues if the size or type of media in the selected tray is different from the size or type of media for the print job Use If AU...

Страница 153: ...screen from the menu and the help display Setting procedure The default setting is 2 minutes OFF 1 minute 2 minutes Function Sets the brightness of the control panel LCD display Use To set the bright...

Страница 154: ...YY For Europe DATE MM DD YY For North America DATE YY MM DD For Japan Asia China The following shows how to set DATE DD MM YY 1 Select CLOCK and press the Menu Select key 2 Select DATE DD MM YY and pr...

Страница 155: ...be cancelled The default setting is USER AREA ONLY USER AREA ONLY ALL NOTE This menu is available only when an optional hard disk kit is installed Function Initializes the format of the optional compa...

Страница 156: ...without pressing the Menu Select key the start of initialization can be cancelled 5 The printer restarts and the hard disk is initialized Once the initialization starts it cannot be cancelled The def...

Страница 157: ...OF FILES Reset Reset PDF XPS P 105 Item Reset Item Initial Value Ref Page RESTORE NETWORK RESTORE PRINTER RESTORE ALL INTER FACE MENU JOB TIMEOUT Reset Reset 15 seconds P 106 ETHER NET TCP IP ENABLE R...

Страница 158: ...RY DIRECT Reset Reset ENABLE P 112 Item Reset Item Initial Value Ref Page RESTORE NETWORK RESTORE PRINTER RESTORE ALL Item Reset Item Initial Value Ref Page RESTORE NETWORK RESTORE PRINTER RESTORE ALL...

Страница 159: ...set Reset OFF P 117 AUTO CONTINUE Reset Reset OFF P 117 HOLD JOB TIMEOUT Reset Reset DISABLE P 117 ENERGY SAVER TIME Reset Reset 5 minutes P 118 MENU TIMEOUT Reset Reset 2 minutes P 118 LCD CONTRAST R...

Страница 160: ...ion Admin Password Reset Reset administrator Contact Name Reset Reset KONICA MINOLTA Customer Support Contact Information Reset Reset Blank Contact Utility Link Reset Reset http page scope com Corpora...

Страница 161: ...splayed on normal message when tray is empty OFF Paper empty message is not displayed on normal message when tray is empty Setting procedure The default setting is ON OFF ON Function Specifies whether...

Страница 162: ...specify whether to display a PAPER LOW message as a warning message ON Paper low message is displayed on warning message when tray is near empty OFF Paper low message is not displayed on warning messa...

Страница 163: ...rror The history of troubles which caused service call Fuser Unit The history of replacing the fuser unit Toner Cartridge The history of replacing the toner cartridge Trouble Counter Troubles counted...

Страница 164: ...lain paper fed from the tray1 to 4 THICK Adjust the head margin of thick paper DUPLEX Adjust the head margin of duplex print media Setting procedure 1 Select TOP ADJUSTMENT and press the Menu Select k...

Страница 165: ...he video output start point Use To fine adjust the print start position of even numbered lines in the horizontal direc tion in increments of one dot The greater the value the more the position is on t...

Страница 166: ...ng the updating procedure 8 When the updating procedure is completed the printer gives a message notifying that the procedure is completed NOTE The printer is automatically restarted if an item that c...

Страница 167: ...dures is indicated by the corresponding number Replacement part Service job Adjustment setting Items No Install lower feeder unit Install duplex Replace fuser unit Replace PH unit Replace MFP board RE...

Страница 168: ...the Menu Select key until INITIALIZING mes sage appears on the control panel 2 When initializing is complete the service menu appears NOTE Password authentication is not required before starting to o...

Страница 169: ...F W ALIGNMENT TOP ADJUSTMENT P 135 LEFT ADJUSTMENT P 136 DENSITY ADJ P 136 LD POWER P 136 VIDEO TIME LAG P 136 PRINT MENU MAINTENANCE INFO P 137 EVENT LOG P 137 CONFIGURATION PG P 137 HALFTONE 64 P 13...

Страница 170: ...LLER F W Firmware of controller ENGINE F W Firmware of engine BOOT F W Boot firmware Setting procedure 1 Select FIRMWARE VERSION and press the Menu Select key 2 Select desired firmware and press the M...

Страница 171: ...JUSTMENT and press the Menu Select key 2 Select desired item and press the Menu Select key 3 Select desired adjustment amount with the up keyU down keyV and press the Menu Select key 8 4 1 mm to 7 3 6...

Страница 172: ...occurred and the history of replacing the consum ables The items which can be checked are as follows Paper Jam Error The number of times jam have occurred and its history Engine Fatal Error The histo...

Страница 173: ...re 1 Set the A4S or letter S media on the tray 2 Select HALF TONE 128 and press the Menu Select key 3 Select desired color with the up keyU down keyV and press the Menu Select key 4 Select PRINT and p...

Страница 174: ...Menu Select key 4 The selected DIAG function is executed 5 To terminate the DIAG operation select DIAG CODE 00 and press the Menu Select key NOTE Energizing a motor or a clutch when there is a media m...

Страница 175: ...Detectable sensors switches status 02 Fusing temperature check Not used 03 04 05 Firmware version Not used 06 07 08 09 ROM check sum Not used 0A 0B 0C 10 Main motor test Energizes the main motor 11 Ex...

Страница 176: ...the fan motor 1B Pressure roller bias test Applies a negative voltage to the fusing pressure roller 1C Registration roller clutch test Energizes the registration roller clutch 1D Charge roller AC test...

Страница 177: ...f speed mode Energizes the exit motor for forward rotation at ordinary speed during half speed control 31 Exit motor coun terclockwise high speed test Half speed mode Energizes the exit motor for back...

Страница 178: ...counter Function Reinitializes the user password used for the INTERFACE MENU SYSTEM DEFAULT MENU MAINTENANCE MENU set by user Use To reinitialize the user password when the menu cannot be opened even...

Страница 179: ...ears during the updating procedure 8 When the updating procedure is completed the printer gives a message notifying that the procedure is completed NOTE The printer is automatically restarted if an it...

Страница 180: ...Use Setting procedure 1 Set the USB memory device 2 Call the SERVICE MENU screen to the display 3 Select FIRMWARE UPDATE and press the Menu Select key 4 Select the specific type of firmware data to b...

Страница 181: ...an be produced only through the operation on the engine side It can be useful for identifying the faulty section when an image problem or other mal function occurs The d2 values are for Letter NOTE Th...

Страница 182: ...functions 147 bizhub 40P Adjustment Setting 12 1 2 Printing procedure The test pattern is printed when a circuit is closed across the test print pin JP TEST on the printer control board and the frame...

Страница 183: ...12 Other functions Field Service Ver 1 0 Dec 2007 148 bizhub 40P Adjustment Setting Blank Page...

Страница 184: ...processing location Action LCD 1 LCD 2 PAPER JAM TRAY1 Tray 1 media feed Tray 1 top cover P 152 TRAY2 Tray 2 media feed Tray 2 top cover P 153 TRAY3 See P 15 of the PF 505 service manual TRAY4 TRANSFE...

Страница 185: ...0 Dec 2007 150 bizhub 40P Troubleshooting 13 2 Misfeed display resetting procedure Open the relevant cover clear the sheet of misfed media and close the cover 13 3 Sensor layout 1 Exit sensor 2 Regist...

Страница 186: ...t media storage Is a foreign matter present along the media path or is the media path deformed or worn Clean or change the media path Are the media separator fingers dirty deformed or worn Clean or ch...

Страница 187: ...media is shorter than the specified value dur ing media feed from tray 1 Media longer than Legal is used one of media size errors Relevant electrical parts Main motor M1 Tray 1 media feed clutch CL1...

Страница 188: ...d period of time after it has been taken up from tray 2 Relevant electrical parts Main motor M1 Tray 2 media feed clutch CL2 Registration roller clutch CL3 Registration sensor PS1 Print control board...

Страница 189: ...the registration sensor Detection of media left in transfer section The registration sensor is blocked during a warm up cycle Relevant electrical parts Main motor M1 Registration roller clutch CL3 Re...

Страница 190: ...earlier than the predetermined time Detection of media left in fusing exit section The exit sensor is blocked during a warm up cycle Relevant electrical parts Main motor M1 Exit motor Registration ro...

Страница 191: ...the predetermined value after the polygon motor has started rotating The interval of the BD signal is retarded relative to the predetermined value after it has reached the predetermined value The las...

Страница 192: ...t access to the hard disk kit is failed during access C051 HDD DISK FULL HDD full error Range for user space is full during access to the hard disk kit C052 CARD ERROR Compact flash access error When...

Страница 193: ...ecessary 2 Check M1 for proper drive coupling and correct as necessary 3 Check the PRCB connector for proper con nection and correct as necessary 4 M1 operation check DCPU P J43 5 ON P 183 5 Change M1...

Страница 194: ...unit 3 Change PRCB Relevant electrical parts Fuser unit DC power supply DCPU Print control board PRCB Step Action WIRING DIAGRAM Control signal Location electri cal component 1 Check the fuser unit fo...

Страница 195: ...Action WIRING DIAGRAM Control signal Location electri cal component 1 Reboot the main body 2 Check connection state of the standard expanded memory and correct as neces sary 3 Check the MFPB connecto...

Страница 196: ...ri cal component 1 Reboot the main body 2 Check the MFPB connector for proper con nection and correct as necessary 3 If this error message is displayed after update of firmware conduct the firmware up...

Страница 197: ...sary 4 Change HDD Relevant electrical parts MFP board MFPB Compact flash card Step Action WIRING DIAGRAM Control signal Location electri cal component 1 Reboot the main body 2 Check the compact flash...

Страница 198: ...ontrol signal Location electri cal component 1 Reboot the main body 2 Check the cable that has been used for update of the firmware for proper connec tion and correct as necessary 3 Check the firmware...

Страница 199: ...t electrical parts Print control board PRCB MFP board MFPB Step Action WIRING DIAGRAM Control signal Location electri cal component 1 Reboot the main body 2 Check the PRCB connector for proper con nec...

Страница 200: ...heck the PH Unit connectors for proper connection 2 Toner cartridge Is the coupling of the drive mech anism of the toner cartridge prop erly connected NO Check the coupling of the drive mechanism for...

Страница 201: ...ES Replace the media with media that was just unwrapped 2 Toner cartridge Is the PC drum scratched YES Replace the toner cartridge 3 Media path Is there foreign matter in the media path YES Remove the...

Страница 202: ...ing procedure A02EF4C530DA AA AA Step Section Check item Result Action 1 Media path Is there foreign matter in the media path YES Remove the foreign matter 2 Fuser unit Is the fusing roller dirty or s...

Страница 203: ...YES Replace the media with media that was just unwrapped 2 Toner cartridge Is there toner left in the toner cartridge NO Replace the toner cartridge 3 Is the PC drum faulty YES 4 Print control board...

Страница 204: ...Result Action 1 Toner cartridge Is the PC drum scratched YES Replace the toner cartridge 2 Is the developing bias contact ter minal in good contact with its mat ing part NO Clean the contact terminal...

Страница 205: ...media path dirty with toner YES Clean it 2 Transfer roller Is the transfer roller dented scratched or dirty YES Replace the transfer roller 3 Toner cartridge Is PC drum scratched or dirty YES Replace...

Страница 206: ...n it 2 Is there foreign matter in the media path YES Remove the foreign matter 3 Transfer roller Is the transfer roller dented scratched or dirty YES Replace the transfer roller 4 Toner cartridge Is P...

Страница 207: ...procedure A0DXF4C509DA Step Section Check item Result Action 1 Fuser unit Is the fusing roller faulty YES Replace the fuser unit 2 Transfer roller Is the transfer roller faulty YES Replace the transf...

Страница 208: ...faulty images B Troubleshooting Procedure A02EF4C511DA Step Section Check item Result Action 1 PH unit Is the surface of the PH window is dirty YES Clean the PH window 2 Toner cartridge Is the outsid...

Страница 209: ...ecured in position with the fixing screw NO Secure it in position 3 Toner cartridge Is the drive mechanism of the print unit dirty or damaged YES Clean or change the toner cartridge 4 Is the photo con...

Страница 210: ...stration roller clutch CL3 7 Tray2 media feed clutch CL2 2 Registration sensor PS1 8 Tray2 media size switch 3 Toner near empty sensor 9 Tray1 media size switch 4 Tray1 media empty sensor 10 Main moto...

Страница 211: ...arts layout drawing Field Service Ver 1 0 Dec 2007 176 bizhub 40P Appendix 1 Fuser unit 4 PH unit 2 Exit motor 5 Face up sensor PS6 3 Main power switch SW1 6 Media full sensor PS7 A0DXF5C502DA 1 6 5 2...

Страница 212: ...ndix 1 Rear cover switch SW2 6 Cooling fan motor FM2 2 Interlock switch 24V 7 Operation board 3 Fusing cooling fan motor FM1 8 DC power supply DCPU 4 MFP board MFPB 9 Exit motor drive board 5 Print co...

Страница 213: ...Dec 2007 178 bizhub 40P Appendix 16 2 PF 505 option 1 Media empty sensor PS1 5 Media feed motor M1 2 Media near empty sensor 6 Media feed clutch CL1 3 PC control board PCCB 7 Transport clutch CL2 4 Me...

Страница 214: ...1 0 Dec 2007 16 Parts layout drawing 179 bizhub 40P Appendix 16 3 AD 508 option 1 Cooling fan motor FM1 4 Transport motor M1 2 AD control board ADCB 5 Transport sensor PS1 3 Duplex cover switch A0FHF...

Страница 215: ...Dec 2007 180 bizhub 40P Appendix 16 4 SF 603 option 1 Offset tray exit sensor PS1 4 Shift motor M2 2 Offset tray rear cover switch SW1 5 Exit tray route change solenoid SD1 3 OCT control board OCTCB...

Страница 216: ...192 8 P J248 P 187 2 P J242 P 187 9 P J247 P 187 3 P J243 P 187 10 P J131 P 189 4 P J3070 P 193 11 P J270 P 183 5 P J244 P 187 12 P J1821 P 187 6 P J221 P 187 13 P J4647 P 185 7 P J245 P 187 Descripti...

Страница 217: ...cooling fan motor FM1 Interlock switch 5V Main motor M1 Cooling fan motor FM2 Exit motor drive board DC power supply DCPU Fuser unit Toner cartridge N C Transfer roller DB PRB CR DTS TR PH unit P J28...

Страница 218: ...EXIT INB EXIT INA EXIT INB EXIT INA EXIT CUR A MOT SPEED LOW MOT SPEED LOW MOT SPEED LOW NC NC NC FAN ALARM 24V DC 24V DC 24V DC 24V RTN 24V RTN 24V RTN 24V RTN 24V AFT STS STS 2 1 2 3 4 5 6 7 8 P J10...

Страница 219: ...CBSY is Low it is sent out from the controller in synchronism with CCLK CPRDY Ready signal for the controller power supply This signal goes Low when the controller power supply is ON and at the same...

Страница 220: ...erature on the surface of heat roller PRB Output from PRCB which applies a high voltage to pressure roller A0DXF5C508DA P J46 2 1 1 2 P J4249 3 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 6 5 4 3 2 1 7 P J4647 STS...

Страница 221: ...om PRCB to developing roller development bias CR Output from PRCB to charge roller DTS Output from PRCB to charge neutralizing plate TR Output from PRCB to transfer roller A0DXF5C510DA Toner cartridge...

Страница 222: ...3V PS4 ON PULLUP 3 3V PS3 ON CL3 ON 1 2 3 1 P J24 9 10 SW 4 SW 3 SW 2 SW 4 SW3 SW2 SW1 LG SW 1 LG 6 8 7 4 5 3 1 2 2 1 3 5 4 7 6 8 10 9 P J1821 P J245 Tray1 media size switch Tray2 media size switch P...

Страница 223: ...N High OFF TRAY1 MEDIA SNR ON Signal from tray1 media empty sensor This signal goes Low when light is received PS1 ON Signal from registration sensor PS1 This signal goes Low when light is received CL...

Страница 224: ...1 3 P J141 2 2 N C N C 3 1 1 3 P J142 2 2 2 2 1 3 4 3 4 1 P J131 Signal line name Description SOS SYNC signal generated by SOS sensor This signal commands start of each scan PCONT Sample Hold circuit...

Страница 225: ...LK Clock signal to polygon motor Signal line name Description Signal line name Description PS7 ON Signal from media full sensor PS7 This signal goes Low when light is received PS6 ON Signal from face...

Страница 226: ...ight is received P J2083 8 7 6 5 4 3 2 1 9 10 8 7 6 5 4 3 2 1 9 10 P J20 3 4 5 6 7 8 9 10 2 1 3 4 5 6 7 8 9 10 2 1 P J83 24V DC RTN RTN RTN LG TRAY SNS TXD RXD 24V DC 3 3V DC P J801 3 4 5 2 1 3 2 1 4...

Страница 227: ...losed A and B Excitation signal for transport motor M1 Phases A and B A and B Excitation signal for transport motor M1 Phases A and B Print control board PRCB 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 1 9 8...

Страница 228: ...over switch SW1 This signal goes Low when the rear cover of offset tray is closed 7 6 5 4 3 2 1 8 2 3 4 5 6 7 8 9 10 1 9 8 7 6 5 4 3 2 1 10 P J30 2 3 4 5 6 7 8 1 P J70 2 3 4 5 1 P J71 24V DC A B A B P...

Страница 229: ...18 Wiring diagram Field Service Ver 1 0 Dec 2007 194 bizhub 40P Appendix Blank Page...

Страница 230: ...SERVICE MANUAL 2007 12 Ver 1 0 FIELD SERVICE...

Страница 231: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 232: ...ther parts 6 3 3 Disassembly assembly procedure 7 3 3 1 Lower Feeder Unit 7 3 3 2 Rear cover 8 3 3 3 PC control board PCCB 9 3 3 4 Media size switch SW1 9 3 3 5 Media feed motor M1 10 3 3 6 Media feed...

Страница 233: ...PF 505 General Maintenance Troubleshooting Field Service Ver 1 0 Dec 2007 ii Blank Page...

Страница 234: ...B5 JIS B6 Folio SP Folio Foolscap UK Quarto Government Letter Government Legal 16K Kai 16 Kai 32 Japanese Postcard Japanese Postcard D B5 ISO Envelope 10 Envelope DL Envelope C6 Envelope Chou 3 Envelo...

Страница 235: ...ce Ver 1 0 Dec 2007 2 PF 505 General C Machine specifications NOTE These specifications are subject to change without notice Dimensions 421 8 mm W 451 6 mm D 143 0 mm H 16 5 inch W 17 75 inch D 5 75 i...

Страница 236: ...1 Replacing the feed roller assy and pick up roller assy A Periodically replaced parts cycle Feed roller assy Every 200 000 prints Pick up roller assy Every 200 000 prints B Replacing procedure 1 Remo...

Страница 237: ...ation roller assy A Periodically replaced parts cycle Separation roller assy Every 200 000 prints B Replacing procedure 1 Slide out the tray from the lower feeder unit 2 While pressing down the holder...

Страница 238: ...rder to prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part on...

Страница 239: ...ction Part name Ref page 1 Unit Lower Feeder Unit P 7 2 Exterior parts Rear cover P 8 3 Boards PC control board PCCB P 9 4 Media size switch SW1 P 9 5 Motor Media feed motor M1 P 10 6 Clutches Media f...

Страница 240: ...nance 3 3 Disassembly assembly procedure 3 3 1 Lower Feeder Unit 1 Remove all trays 1 2 Remove two fixing pieces 1 from the back of the main body 3 Remove two fixing pieces 1 from where the trays are...

Страница 241: ...0 Dec 2007 8 PF 505 Maintenance 4 Raise the main body and remove the lower feeder unit 1 3 3 2 Rear cover 1 Remove the Lower Feeder Unit See P 7 2 Remove five screws 1 and remove the rear cover 2 A0FG...

Страница 242: ...the arrow to detach the part from the boss 4 Slide the right plate cover 2 in the direction of the arrow to unlock four claws 4 and remove the right plate cover 5 Remove two screws 1 and discon nect s...

Страница 243: ...media size switch 4 from two bosses 3 3 3 5 Media feed motor M1 1 Remove the Lower Feeder Unit See P 7 2 Remove the rear cover See P 8 3 Disconnect three connectors 1 and remove the harness from four...

Страница 244: ...3 a little in the direction of the arrow to detach the part from the boss 7 Slide the left plate cover 3 in the direction of the arrow to unlock four claws 5 and remove the left plate cover 8 Remove t...

Страница 245: ...cover See P 8 3 Disconnect three connectors 1 and remove the harness from four wire saddles 2 4 Remove six screws 1 and remove the media feed unit 2 5 Remove six screws 1 and remove the sheet metal 2...

Страница 246: ...cover See P 8 3 Disconnect three connectors 1 and remove the harness from four wire saddles 2 4 Remove six screws 1 and remove the media feed unit 2 5 Remove six screws 1 and remove the sheet metal 2...

Страница 247: ...alcohol 3 4 1 Feed roller and pick up roller 1 Remove the lower feeder unit See P 7 2 Using a cleaning pad dampened with alcohol wipe the feed roller 1 and pick up roller 2 3 4 2 Separation roller 1 R...

Страница 248: ...layed on the control panel 4 2 Misfeed display resetting procedure Open the relevant cover clear the sheet of misfed media and close the cover Display Misfeed location Misfeed clearing location Ref pa...

Страница 249: ...4 Jam display Field Service Ver 1 0 Dec 2007 16 PF 505 Troubleshooting 4 3 Sensor layout For a system equipped with a lower feeder unit 1 Exit sensor 2 Registration sensor PS1 A0FGF4C501DA 2 1...

Страница 250: ...Change the media Instruct the user in correct media storage requirements Is a foreign object present along the media path or is the media path deformed or worn Clean or change the media path Are the...

Страница 251: ...he media is fed from the tray 3 Relevant electrical parts Media feed motor M1 Media feed clutch CL1 Transport clutch CL2 Registration sensor PS1 PC control board PCCB MFP board MFPB Step Action WIRING...

Страница 252: ...he media is fed from the tray 4 Relevant electrical parts Media feed motor M1 Media feed clutch CL1 Transport clutch CL2 Registration sensor PS1 PC control board PCCB MFP board MFPB Step Action WIRING...

Страница 253: ...4 Jam display Field Service Ver 1 0 Dec 2007 20 PF 505 Troubleshooting Blank Page...

Страница 254: ...SERVICE MANUAL 2007 12 Ver 1 0 FIELD SERVICE...

Страница 255: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 256: ...2 Cleaning parts list 5 3 3 Disassembly assembly procedure 6 3 3 1 Duplex unit 6 3 3 2 Right cover 7 3 3 3 Left cover 7 3 3 4 Top cover 8 3 3 5 AD control board ADCB 8 3 3 6 Transport motor M1 9 3 3 7...

Страница 257: ...AD 508 General Maintenance Troubleshooting Field Service Ver 1 0 Dec 2007 ii Blank Page...

Страница 258: ...uplex Installation Mounted on the right side Reversing system Exit roller switchback Document alignment Center Media size Letter Legal Executive A4 A5 A6 B5 JIS B6 Folio SP Folio Foolscap UK Quarto Go...

Страница 259: ...1 Product specifications Field Service Ver 1 0 Dec 2007 2 AD 508 General Blank Page...

Страница 260: ...Field Service Ver 1 0 Dec 2007 2 Periodical check 3 AD 508 Maintenance Maintenance 2 Periodical check 2 1 Maintenance procedure Periodical check parts Periodically replaced parts are not employed...

Страница 261: ...rder to prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part on...

Страница 262: ...arts list 3 2 2 Cleaning parts list No Section Part name Ref page 1 Unit Duplex unit P 6 2 Exterior parts Right cover P 7 3 Left cover P 7 4 Top cover P 8 5 Board and etc AD control board ADCB P 8 6 O...

Страница 263: ...3 3 Disassembly assembly procedure 3 3 1 Duplex unit 1 Loosen two screws 1 2 Raise the lever 1 and remove the duplex unit 2 NOTE Fit the left and right bottom claws 1 into the holes to reinstall the d...

Страница 264: ...08 Maintenance 3 3 2 Right cover 1 Remove the duplex unit See P 6 2 Remove three screws 1 and the right cover 2 3 3 3 Left cover 1 Remove the duplex unit See P 6 2 Remove two screws 1 and remove the l...

Страница 265: ...e P 7 3 Remove the screw 1 and remove the top cover 2 3 3 5 AD control board ADCB 1 Remove the duplex unit See P 6 2 Remove the left cover See P 7 3 Remove the top cover See P 8 4 Remove the right cov...

Страница 266: ...ve the duplex unit See P 6 2 Remove the AD control board See P 8 3 Remove the screw 1 and remove the ground wire 2 4 Remove three screws 3 and the spring 4 and remove the transport motor assy 5 5 Remo...

Страница 267: ...ing fan motor FM1 1 Remove the duplex unit See P 6 2 Remove the left cover See P 7 3 Remove the top cover See P 8 4 Remove four screws 1 and remove the transport roll assy 2 4 Remove four screws 1 and...

Страница 268: ...Field Service Ver 1 0 Dec 2007 3 Other 11 AD 508 Maintenance 5 Remove two screws 1 and discon nect the connector 2 and remove the cooling fan motor 3 A0FHF2C005DA 1 2 3...

Страница 269: ...Cleaning procedure NOTE The alcohol used in this cleaning procedure is isopropyl alcohol 3 4 1 Transport rollers 1 Raise the lever 1 and open the duplex cover 2 2 Using a cleaning pad dampened with a...

Страница 270: ...the control panel 4 2 Misfeed display resetting procedure Open the relevant cover clear the sheet of misfed media and close the cover Display Misfeed location Misfeed clearing location Ref page LCD1 L...

Страница 271: ...4 Jam display Field Service Ver 1 0 Dec 2007 14 AD 508 Troubleshooting 4 3 Sensor layout 1 Exit sensor 3 Transport sensor PS1 2 Registration sensor PS1 A0FHF4C501DA 3 2 1...

Страница 272: ...led wavy or damp Change media Instruct user in correct media storage Is a foreign object present along the media path or is the media path deformed or worn Clean or change the media path Are rolls rol...

Страница 273: ...time after the media is fed The transport sensor PS1 is not turned OFF after the lapse of a predeter mined period of time after media turns ON the transport sensor Relevant Electrical Parts Transport...

Страница 274: ...sensor PS1 Detection of media left at duplex option media transport section Transport sensor PS1 is turned ON when the power switch is set to ON a door or cover is opened and closed or a misfeed or ma...

Страница 275: ...4 Jam display Field Service Ver 1 0 Dec 2007 18 AD 508 Troubleshooting Blank Page...

Страница 276: ...SERVICE MANUAL 2007 12 Ver 1 0 FIELD SERVICE...

Страница 277: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 278: ...2 Cleaning parts list 5 3 3 Disassembly assembly procedure 6 3 3 1 Offset tray 6 3 3 2 Offset tray cover 7 3 3 3 Top cover 7 3 3 4 Front cover 8 3 3 5 Offset tray control board OTCB 8 3 3 6 Transport...

Страница 279: ...SF 603 General Maintenance Troubleshooting Field Service Ver 1 0 Dec 2007 ii Blank Page...

Страница 280: ...hange without notice Name Offset tray Installation Install at the top section of the printer Document alignment Center Media ejection system Face down Modes Offset Job separation Media size Width 89 t...

Страница 281: ...1 Product specifications Field Service Ver 1 0 Dec 2007 2 SF 603 General Blank Page...

Страница 282: ...Field Service Ver 1 0 Dec 2007 2 Periodical check 3 SF 603 Maintenance Maintenance 2 Periodical check 2 1 Maintenance procedure Periodical check parts Periodically replaced parts are not employed...

Страница 283: ...rder to prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part on...

Страница 284: ...parts list No Section Part name Ref page 1 Unit Offset tray P 6 2 Exterior parts Offset tray cover P 7 3 Top cover P 7 4 Front cover P 8 5 Board and etc Offset tray control board OTCB P 8 6 Others Tr...

Страница 285: ...ield Service Ver 1 0 Dec 2007 6 SF 603 Maintenance 3 3 Disassembly assembly procedure 3 3 1 Offset tray 1 Loosen two screws 1 2 Unlock two claws 1 and remove the offset tray 2 A0FJF2C501DA 1 A0FJF2C50...

Страница 286: ...cover 2 by moving it in the direction of the arrow 3 3 3 Top cover 1 Remove two flappers 1 2 Remove four screws 1 and raise the tray 2 close to a vertical position to remove the top cover 3 NOTE When...

Страница 287: ...ove three screws 1 and remove the front cover 2 3 3 5 Offset tray control board OTCB 1 Remove the top cover See P 7 2 Disconnect six connectors 1 and remove the harness from the wire saddle 2 3 Remove...

Страница 288: ...2 3 3 6 Transport motor M1 1 Remove the top cover See P 7 2 Disconnect the connector 1 and remove two screws 2 and remove the transport motor 3 3 3 7 Offset motor M2 1 Remove the offset tray control b...

Страница 289: ...xit tray route change solenoid SD1 1 Remove the top cover See P 7 2 Remove the front cover See P 8 3 Remove the offset tray control board See P 8 4 Remove the offset motor See P 9 5 Remove two screws...

Страница 290: ...ance 3 4 Cleaning procedure NOTE The alcohol used in this cleaning procedure is isopropyl alcohol 3 4 1 Media feed rollers 1 Open the offset tray cover 1 2 Using a cleaning pad dampened with alcohol w...

Страница 291: ...3 Other Field Service Ver 1 0 Dec 2007 12 SF 603 Maintenance Blank Page...

Страница 292: ...rs a message is displayed on the control panel 4 2 Misfeed display resetting procedure Open the relevant cover clear the sheet of misfed media and close the cover Display Misfeed location Misfeed clea...

Страница 293: ...4 Jam display Field Service Ver 1 0 Dec 2007 14 SF 603 Troubleshooting 4 3 Sensor layout 1 Exit sensor 2 Offset tray exit sensor PS1 A0FJF4C501DA 1 2...

Страница 294: ...led wavy or damp Change media Instruct user in correct media storage Is a foreign object present along the media path or is the media path deformed or worn Clean or change the media path Are rolls rol...

Страница 295: ...mined period of time after media turns ON the offset tray exit sensor Detection of paper remaining in the transport section Offset tray exit sensor PS1 is turned ON when the power switch is set to ON...

Страница 296: ...SS TECHNOLOGIES INC Printed in Japan Printed in Japan DDA0DX B FE1 DDA0DX B FE1 Use of this manual should be strictly supervised to avoid disclosure of confidential information Use of this manual shou...

Страница 297: ...THEORY OF OPERATION SERVICE MANUAL 2007 12 2007 12 Ver 1 0 Ver 1 0...

Страница 298: ...ETY WARNINGS S 2 WARNING INDICATIONS ON THE MACHINE S 18 MEASURES TO TAKE IN CASE OF AN ACCIDENT S 19 Composition of the service manual C 1 Notation of the service manual C 2 bizhub 40P Main body Outl...

Страница 299: ...ii Blank Page...

Страница 300: ...se of technical training and even after that for performing maintenance and control of the product properly Keep this service manual also for future service In this service manual each of three expres...

Страница 301: ...rformance and safety Such modifications are therefore strictly prohibited the points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Ac...

Страница 302: ...able having enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following...

Страница 303: ...r leads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to c...

Страница 304: ...a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the power plug cord or sheath is damaged replace with a new power cord with plug and connector on each en...

Страница 305: ...ot use an extension cable reel with the cable taken up Fire may result Prohibited Installation Places WARNING Do not place the product near flammable materials or vola tile materials that may catch fi...

Страница 306: ...Servicing CAUTION Before conducting an inspection read all relevant docu mentation service manual technical notices etc and proceed with the inspection following the prescribed pro cedure in safety c...

Страница 307: ...risk of elec tric shock exists Safety Checkpoints WARNING Check the exterior and frame for edges burrs and other damage The user or CE may be injured Do not allow any metal parts such as clips staples...

Страница 308: ...g a lithium battery replace it with a new lith ium battery specified in the Parts Guide Manual Dispose of the used lithium battery using the method specified by local authority Improper replacement ca...

Страница 309: ...breathe excessive amounts or let the substances come into contact with eyes etc It may be stimulative If the substances get in the eye rinse with plenty of water immediately When symptoms are noticeab...

Страница 310: ...aner at a time and take care not to spill any liquid If this happens immediately wipe it off A risk of fire exists When using any solvent ventilate the room well Breathing large quantities of organic...

Страница 311: ...r le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig h ndtering Udskiftning m kun ske med ba...

Страница 312: ...This product employs a Class 3B laser diode that emits an invisible laser beam The laser diode and the scanning polygon mirror are incorporated in the print head unit The print head unit is NOT A FIE...

Страница 313: ...nd must be attached to laser products marketed in the United States All Areas Denmark CAUTION Use of controls adjustments or performance of procedures other than those specified in this manual may res...

Страница 314: ...n anv ndaren uts ttas f r osynlig laserstr lning som verskrider gr nsen f r laserklass 1 halvledarlaser Den maximala effekten f r laserdioden 10 mW v gl ngden 775 800 nm VARO Avattaessa ja suojalukitu...

Страница 315: ...S 16 5 2 Laser Safety Label A laser safety label is attached to the inside of the machine as shown below 5 3 Laser Caution Label A laser caution label is attached to the outside of the machine as sho...

Страница 316: ...d PC drum be sure first to turn the printer OFF If the job requires that the printer be left ON take off your watch and ring and wear laser protective goggles A highly reflective tool can be dangerous...

Страница 317: ...age This area generates high voltage Be careful not to touch here when the power is turned ON to avoid get ting an electric shock CAUTION The area around the fuser unit is extremely hot Touching any p...

Страница 318: ...f a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials mu...

Страница 319: ...MEASURES TO TAKE IN CASE OF AN ACCIDENT S 20 Blank Page...

Страница 320: ...ormation The basic configuration of each section is as follows However some options may not be applied to the following configuration Theory of Operation section Field service section OUTLINE Explanat...

Страница 321: ...the paper size No specific notation is added for the long edge feeding When the size has only the short edge feeding with no long edge feeding S will not be added to the paper size Sample notation 1...

Страница 322: ...SERVICE MANUAL 2007 12 Ver 1 0 Main body THEORY OF OPERATION...

Страница 323: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 324: ...iving Force Transmission Path 11 6 3 1 Main motor 11 6 3 2 Exit motor 12 7 Write section PH section 13 7 1 Composition 13 7 2 Operation 14 7 2 1 Overview 14 7 2 2 LD Assembly 14 7 2 3 Polygon motor as...

Страница 325: ...7 10 3 2 Fusing Control 28 10 3 3 ON OFF Control of Halogen Lamp 28 10 3 4 Warm up of fuser unit 28 10 3 5 Fuser unit Temperature in Ready State 28 10 3 6 Fuser unit Temperature when Abnormal Temperat...

Страница 326: ...Outline 1 System configuration System front view 1 Standard equipment 1 Main body 6 Hard disk kit HD 512 2 Offset tray SF 603 7 DIMM 128 MB EM 313 3 Face up tray 1 8 DIMM 256 MB EM 313 4 Duplex AD 508...

Страница 327: ...heated roller Media exit system Face down exit tray capacity A4S Letter 500 sheets Warm up time Average 20 sec or less Power on to ready at ambient temperature of 22 C 71 6 F and rated source voltage...

Страница 328: ...m2 18 13 to 28 lb OHP transparencies Envelopes Labels Thick 1 106 to 159 g m2 28 27 to 42 4 lb Thick 2 160 to 216 g m2 42 67 to 57 6 lb Thick 3 106 to 216 g m2 28 27 to 57 6 lb Postcards Thin paper Tr...

Страница 329: ...S Canada AC 220 to 240 V 10 10 Frequency 50 to 60 Hz 3 Hz Max power consumption 110 V 1 015W or less 220 V 1 015W or less Dimensions 421 8 mm W x 465 4 mm D x 404 3 mm H 16 6 inch W x 18 3 inch D x 15...

Страница 330: ...ry of operation Ver 1 0 Dec 2007 3 Section configuration 5 bizhub 40P Outline 3 Section configuration A0DXT1C501AA Exit section Fusing section Toner cartridge PH unit section Tray1 Tray2 Transfer sect...

Страница 331: ...4 Media path Theory of operation Ver 1 0 Dec 2007 6 bizhub 40P Outline 4 Media path A0DXT1C502AA...

Страница 332: ...During development toner particles are attracted to the electro static latent image on the drum surface Thus a visible toner image is created 4 Transfer The toner image is transferred from the drum s...

Страница 333: ...5 Image creation process Theory of operation Ver 1 0 Dec 2007 8 bizhub 40P Outline Blank Page...

Страница 334: ...Overall composition 6 1 Overall process Main components directly associated with the print process and transport of the paper are shown in the following figure A0DXT2E505AA Fuser unit Developing rolle...

Страница 335: ...ray exit roller driven Option Face Up Tray Media feed roller Media feed roller driven Exit roller Exit roller driven Option Offset Tray Tray1 Tray3 Tray4 A0DXT2C501AA Tray2 Pick up roller Print Exit F...

Страница 336: ...ce transmitted to the toner cartridge drives the drum and is transmitted to the transfer roller assy through the drum gear The driving force transmitted to the Tray2 feed assy drives the same drive ge...

Страница 337: ...orce of the exit motor is transmitted via various gears to components that need mechanical driving force as shown in the following flow A0DXT2E507AA Exit motor Some drive gears Exit section Option Fac...

Страница 338: ...ration Ver 1 0 Dec 2007 7 Write section PH section 13 bizhub 40P Composition Operation 7 Write section PH section 7 1 Composition A0DXT2C502AA A0DXT2E503AA LD Assembly SOS board Polygon motor Assembly...

Страница 339: ...aft of the Polygon motor The Polygon motor rotates the Polygon Mirror at a specified speed The rotating Polygon Mirror reflects the beam to the drum surface through lenses and mirrors to scan the beam...

Страница 340: ...ttom is determined by the rota tional speed of the Polygon motor If the scanning speed is increased the next row to be scanned can be started earlier accordingly 7 2 6 Rotation of Polygon motor The co...

Страница 341: ...s shorter than the Ready reference value three consecutive times the warm up of the PH unit is ended The Poly gon motor is rotating at a constant speed 7 2 8 PH unit Reference Value PH unit reference...

Страница 342: ...f operation Ver 1 0 Dec 2007 8 Toner cartridge section 17 bizhub 40P Composition Operation 8 Toner cartridge section 8 1 Composition A0DXT2C514AA A0DXT2E515AA Toner cartridge Transfer roller unit A0DX...

Страница 343: ...artridge section Theory of operation Ver 1 0 Dec 2007 18 bizhub 40P Composition Operation 8 2 Drive A0DXT2E516AA Gear assy housing Link lever Gear assy plate Main motor A0DXT2E508AA Main motor Toner c...

Страница 344: ...this roller and acts to transport the toner into the gap between the drum and Developing roller The toner is supplied to the Devel oping roller by the Agitator in the Toner Compartment D Regulator bl...

Страница 345: ...tion Tray 1 Tray 2 9 1 Composition A0DXT2E518AA A0DXT2E519AA Lock lever Lock tab Stopper Media guide length Media guide width Media pressure plate Media guide width A0DXT2E521AA Lock lever Lock tab St...

Страница 346: ...Tray2 feed drive section Tray1 feed drive section A0DXT2E528AA Registration roller clutch Tray1 feed roller Registration sensor Registration roller Registration roll Tray1 pick up roller Tray1 media...

Страница 347: ...When the extension is returned its original position the lock tab locks automatically B Media guide width The media guide width R can be adjusted to different paper sizes by moving it to the left or...

Страница 348: ...her G Lever The lever is installed only on the tray2 The amount of paper remaining in the cassette is indicated by the lever As the amount of paper reduces the media pressure plate rises and the lever...

Страница 349: ...e registration sensor Thus the passage of paper is detected F Registration roller clutch This electromagnetic clutch turns ON and OFF the driving force to the Registration roller and Registration roll...

Страница 350: ...on Ver 1 0 Dec 2007 10 Fusing section 25 bizhub 40P Composition Operation 10 Fusing section 10 1 Composition A0DXT2E522AA A0DXT2E523AA Exit Sensor Heat roller Actuator Pressure roller Themistor Thermo...

Страница 351: ...10 Fusing section Theory of operation Ver 1 0 Dec 2007 26 bizhub 40P Composition Operation 10 2 Drive A0DXT2E511AA Heat roller Main motor Fuser assy...

Страница 352: ...overheat protection E Thermostat Sensor Two thermostat are installed The thermostat are connected to the Heat roller in series This provides a second stage of overheat protection If the first stage do...

Страница 353: ...ntain the fusing control tem perature 10 3 4 Warm up of fuser unit The Halogen Lamp is controllably turned ON and OFF based on the fusing control tem perature At the start of warm up and when the main...

Страница 354: ...9 bizhub 40P Composition Operation 11 Media exit section 11 1 Composition A0DXT2E525AA A0DXT2E526AA Face up tray exit roller Exit roller Exit motor Offset tray exit gate Media full sensor Face up sens...

Страница 355: ...11 Media exit section Theory of operation Ver 1 0 Dec 2007 30 bizhub 40P Composition Operation 11 2 Drive A0DXT2E512AA Exit motor Exit drive section Exit roller Face up tray exit roller...

Страница 356: ...s the printed paper sent out from the fuser unit to the Face Down output tray 11 3 3 Offset tray exit roller This roller discharges the printed paper sent out from the fuser unit to the Face Up out pu...

Страница 357: ...11 Media exit section Theory of operation Ver 1 0 Dec 2007 32 bizhub 40P Composition Operation Blank Page...

Страница 358: ...SERVICE MANUAL 2007 12 Ver 1 0 THEORY OF OPERATION...

Страница 359: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 360: ...omposition 3 3 Drive 4 4 Operation 5 4 1 Driving Force Transmission Path 5 4 1 1 Transport motor 5 4 1 2 Layout of paper transport path 5 4 2 Actions of Main Functional Components 6 4 2 1 Overview 6 4...

Страница 361: ...AD 508 Outline Composition Operation Theory of operation Ver 1 0 Dec 2007 ii Blank Page...

Страница 362: ...e Duplex Installation Mounted on the right side Reversing system Exit roller switchback Document alignment Center Media size Letter Legal Executive A4 A5 A6 B5 JIS B6 Folio SP Folio Foolscap UK Quarto...

Страница 363: ...1 Product specifications Theory of operation Ver 1 0 Dec 2007 2 Outline AD 508 Blank Page...

Страница 364: ...mposition 3 Composition Operation AD 508 Composition Operation 2 Composition A0FHT2C501AA A0FHT2C506AA A0FHT2C507AA A0FHT2C508AA AD control board Duplex cover switch Transport sensor Transport motor D...

Страница 365: ...3 Drive Theory of operation Ver 1 0 Dec 2007 4 AD 508 Composition Operation 3 Drive A0FHT2C503AA Transport roller 1 Transport roller 2 Transport roller 3 Transport motor...

Страница 366: ...us gears to components that need mechanical driving force as shown in the flow given below 4 1 2 Layout of paper transport path Main components regarding the transport of the paper when the option dup...

Страница 367: ...r This fan vents air within the duplex and takes in outside air to prevent abnormal temper ature rise in the duplex 4 2 5 Transport roller This roll feeds the paper having the printed first surface ba...

Страница 368: ...SERVICE MANUAL 2007 12 Ver 1 0 THEORY OF OPERATION...

Страница 369: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 370: ...ing Force Transmission Path 5 4 1 1 Media feed motor 5 4 1 2 Layout of Paper Transport Path 5 4 2 Actions of Main Functional Components 6 4 2 1 Overview 6 4 2 2 Media size switch 6 4 2 3 Actuator for...

Страница 371: ...PF 505 Outline Composition Operation Theory of operation Ver 1 0 Dec 2007 ii Blank Page...

Страница 372: ...A6 B5 JIS B6 Folio SP Folio Foolscap UK Quarto Government Letter Government Legal 16K Kai 16 Kai 32 Japanese Postcard Japanese Postcard D B5 ISO Envelope 10 Envelope DL Envelope C6 Envelope Chou 3 Env...

Страница 373: ...ation Ver 1 0 Dec 2007 2 Outline PF 505 C Machine specifications NOTE These specifications are subject to change without notice Dimensions 421 8 mm W 451 6 mm D 143 0 mm H 16 5 inch W 17 75 inch D 5 7...

Страница 374: ...PF 505 Composition Operation 2 Composition A0FGT2C501AA A0FGT2C502AA Transport roller PC control board Media empty sensor Media near empty sensor Actuator for empty sensor Actuator for near empty sen...

Страница 375: ...3 Drive Theory of operation Ver 1 0 Dec 2007 4 PF 505 Composition Operation 3 Drive A0FGT2C503AA Transport clutch Media feed clutch Media feed motor...

Страница 376: ...s to compo nents that need mechanical driving force as shown in the flow given below 4 1 2 Layout of Paper Transport Path Main components regarding the transport of the paper when the Option lower fee...

Страница 377: ...Actuator for near empty sensor When paper is low in the Paper Cassette the arm of the Actuator for near empty sensor is pushed up by the media pressure plate The flag of the Actuator for near empty se...

Страница 378: ...otor is transmitted to the roller via the Transport clutch This conveys the paper into the printer together with trans port roll 4 2 9 PC control board A CPU is installed in the PC control board This...

Страница 379: ...4 Operations Theory of operation Ver 1 0 Dec 2007 8 PF 505 Composition Operation Blank Page...

Страница 380: ...SERVICE MANUAL 2007 12 Ver 1 0 THEORY OF OPERATION...

Страница 381: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Страница 382: ...rt motor 5 4 1 2 Layout of Paper Transport Path 5 4 2 Actions of Main Functional Components 6 4 2 1 Overview 6 4 2 2 Transport motor 6 4 2 3 Offset motor 6 4 2 4 Exit tray route change solenoid 6 4 2...

Страница 383: ...SF 603 Outline Composition Operation Theory of operation Ver 1 0 Dec 2007 ii Blank Page...

Страница 384: ...o change without notice Name Offset tray Installation Install at the top section of the printer Document alignment Center Media ejection system Face down Modes Offset Job separation Media size Width 8...

Страница 385: ...1 Product specifications Theory of operation Ver 1 0 Nov 2007 2 Outline SF 603 Blank Page...

Страница 386: ...n Operation 2 Composition A0FJT2C501AA A0FJT2C502AA Exit tray route change solenoid Media full sensor Offset tray control board Offset tray exit roller Transport motor Media feed roller Offset assy Of...

Страница 387: ...3 Drive Theory of operation Ver 1 0 Dec 2007 4 SF 603 Composition Operation 3 Drive A0FJT2C504AA Transport motor Offset tray exit roller Media feed roller...

Страница 388: ...omponents that need mechanical driving force as shown in the flow given below 4 1 2 Layout of Paper Transport Path Main components regarding the transport of the paper when the option offset tray is i...

Страница 389: ...per output direction is switched to the OCT paper output tray 4 2 5 Offset tray control board A CPU is installed in the offset tray control board This CPU receives instructions from PRCB and informati...

Страница 390: ...nd cam During paper output it moves right and left to perform offset operation The standard distance between offset paper and non offset paper is 25mm The Offset Deal the closest distance between a ba...

Страница 391: ...4 Operations Theory of operation Ver 1 0 Dec 2007 8 SF 603 Composition Operation Blank Page...

Страница 392: ...SS TECHNOLOGIES INC Printed in Japan Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information Use of this manual should be strictly supervised...

Страница 393: ...PARTS GUIDE MANUAL JUNE 2010 bizhub 40P A0DX013...

Страница 394: ...y of the product some specific parts composed of this product are set up as essential safety parts 4 The assigned parts number for the essential safety parts is indicated as SP00 When replacing these...

Страница 395: ...bizhub 40P SYSTEM OUTLINE Parts Guide Manual bizhub 40P includes PF 505 AD 508 and SF 603 OPTION PF 505 OPTION SF 603 OPTION AD 508 1 2 3...

Страница 396: ...bizhub 40P GENERAL CONTENTS No Description Model 1 PRINTER B W bizhub 40P 2 OTHER OPTION HD 512 3 OTHER OPTION MK 717...

Страница 397: ...bizhub 40P DIAGRAM OF MAIN PARTS SECTION...

Страница 398: ...1 EXTERNAL PARTS P1 2 150 PAPER CASSETTE P2 3 550 PAPER CASSETTE P3 4 PAPER FEED SECTION P4 P5 5 P H FUSING SECTION P6 6 PAPER EXIT SECTION P7 P8 7 DRIVE SECTION P9 8 ELECTRICAL COMPONENTS P10 9 PF 5...

Страница 399: ...F 00 14 7 A0DX PP1G 00 4 5 A0DX PP1J 00 15 5 A0DX PP1M 01 15 1 A0DX PP1R 00 2 2 A0DX PP1R 00 3 2 A0DX PP1R 00 4 4 A0DX PP1R 00 5 5 A0DX PP1R 00 12 1 A0DX PP1R 00 13 2 A0DX PP1U 00 1 4 A0DX PP1V 00 4 7...

Страница 400: ...EXTERNAL PARTS P 1 Please refer Page 10 Key 7 for parts described as S or E FM1 9 1 4 5 6 7 2 8 10 3 11 12 bizhub 40P...

Страница 401: ...TOP COVER C 1 3 A0DX PP16 00 FAN MAIN 80 C 1 4 A0DX PP1U 00 COVER REAR C 1 5 A0DX PP24 00 COVER RIGHT C 1 6 A0DX PP2P 00 COVER FRONT C 1 7 A0DX PP23 00 COVER LEFT C 1 8 A0DX PP2R 00 COVER STOPPER C 1...

Страница 402: ...150 PAPER CASSETTE P 2 Please refer Page 10 Key 7 for parts described as S or E 1 2 3 5 4 6 bizhub 40P...

Страница 403: ...Destinations Class QTY Standard parts 1 A0DX PP20 00 COVER CST C 1 2 A0DX PP1R 00 ROLL ASSY RETARD C 1 3 A0DX PP2D 00 SPRING RETARD C 1 4 A0DX PP0A 00 GUIDE END 150 C 1 5 A0DX PP01 01 HOLDER ASSY RET...

Страница 404: ...550 PAPER CASSETTE P 3 Please refer Page 10 Key 7 for parts described as S or E 1 2 3 4 bizhub 40P...

Страница 405: ...PER CASSETTE Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP20 00 COVER CST C 1 2 A0DX PP1R 00 ROLL ASSY RETARD C 1 3 A0DX PP09 00 GUIDE END 550 C 1 4 A0DX PP0D 01 550 PAPER CA...

Страница 406: ...PAPER FEED SECTION P 4 Please refer Page 10 Key 7 for parts described as S or E PS1 CL3 CL1 5 1 1 2 3 4 4 6 7 bizhub 40P...

Страница 407: ...TY Standard parts 1 A0DX PP11 00 CLUTCH ASSY PH C 2 2 A0DX PP10 00 ACTUATOR NO PAPER C 1 3 A0DX PP2H 00 SENSOR OCT I 1 4 A0DX PP1R 00 ROLL ASSY RETARD C 2 5 A0DX PP1G 00 SENSOR TONER ASSEMBLY C 1 6 A0...

Страница 408: ...PAPER FEED SECTION P 5 Please refer Page 10 Key 7 for parts described as S or E PS3 PS4 CL2 1 2 3 3 4 5 5 6 7 8 bizhub 40P...

Страница 409: ...parts 1 A0DX PP06 00 GUIDE TRAY RIGHT D 1 2 A0DX PP0Y 00 ACTUATOR C 1 3 A0DX PP2H 00 SENSOR OCT I 2 4 A0DX PP11 00 CLUTCH ASSY PH C 1 5 A0DX PP1R 00 ROLL ASSY RETARD C 2 6 A0DX PP10 00 ACTUATOR NO PA...

Страница 410: ...P H FUSING SECTION P 6 Please refer Page 10 Key 7 for parts described as S or E FM2 FEBRUARY REVISED EDITION DATE 2010 2 2 2 1 2 3 4 5 6 7 8 9 bizhub 40P...

Страница 411: ...A0DX PP0G 00 ROS ASSY 45PPM I 1 3 A0DX PP2B 00 HOUSING ASSY BTR C 1 4 A0DX PP1W 00 FUSER ASSY 45PPM 110V B C 1 4 A0DX PP1X 00 FUSER ASSY 45PPM 220V C D1 D3 C 1 5 A0DX PP1C 00 FAN SUB B 1 6 A0DX PP45 0...

Страница 412: ...PAPER EXIT SECTION P 7 Please refer Page 10 Key 7 for parts described as S or E PS6 PS7 FEBRUARY REVISED EDITION DATE 2010 1 1 1 1 1 2 3 bizhub 40P...

Страница 413: ...bizhub 40P PAPER EXIT SECTION Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP2H 00 SENSOR OCT I 2 2 A0DX PP53 00 MOTOR ASSY EXIT B 1 3 A0DX PP55 00 KIT ROLL EXIT C 1 Page 7...

Страница 414: ...PAPER EXIT SECTION P 8 FACE UP TRAY Please refer Page 10 Key 7 for parts described as S or E 1 bizhub 40P...

Страница 415: ...bizhub 40P PAPER EXIT SECTION Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP0J 00 COVER REAR 500 34PPM C 1 Page 8...

Страница 416: ...DRIVE SECTION P 9 Please refer Page 10 Key 7 for parts described as S or E M1 1 2 bizhub 40P...

Страница 417: ...bizhub 40P DRIVE SECTION Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP1D 00 MAIN MOTOR C 1 2 A0DX PP1Y 00 GEAR ASSY HOUSING C 1 Page 9...

Страница 418: ...ELECTRICAL COMPONENTS P 10 Please refer Page 10 Key 7 for parts described as S or E PRCB MFPB DCPU SW2 SW1 1 2 3 4 5 6 7 bizhub 40P...

Страница 419: ...1 A0DX PP43 00 KIT HVPS MCU KM 45 BIZHUB 110V B I 1 2 A0DX PP0Q 00 LVPS 110V B I 1 2 A0DX PP0R 00 LVPS 220V C D1 D3 I 1 3 A0DX PP0T 00 POWER SWITCH C 1 4 A0DX PP0X 00 INTERLOCK S W REAR C 1 5 A0DX M7...

Страница 420: ...PF 505 P 11 Please refer Page 10 Key 7 for parts described as S or E M1 SW1 PCCB 1 2 3 4 5 5 6 7 bizhub 40P...

Страница 421: ...QTY Standard parts 1 A0DX PP1E 00 MOTOR ASSY OPT FDR C 1 2 A0DX PP2M 00 HARNESS ASSY FDR2 D 1 3 A0DX PP0V 00 OPT ASSY SIZE C 1 4 A0DX PP2G 00 FRAME CVR L550 C 1 5 A0DX PP00 00 FOOT C 2 6 A0DX PP25 00...

Страница 422: ...PF 505 P 12 Please refer Page 10 Key 7 for parts described as S or E PS1 CL1 CL2 1 1 4 2 2 3 bizhub 40P...

Страница 423: ...F 505 Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP1R 00 ROLL ASSY RETARD C 2 2 A0DX PP11 00 CLUTCH ASSY PH C 2 3 A0DX PP2H 00 SENSOR OCT I 1 4 A0DX PP05 00 550 FEEDER OPTION...

Страница 424: ...PF 505 P 13 Please refer Page 10 Key 7 for parts described as S or E 1 2 3 bizhub 40P...

Страница 425: ...bizhub 40P PF 505 Key Part No Description Destinations Class QTY Standard parts 1 A0DX PP20 00 COVER CST C 1 2 A0DX PP1R 00 ROLL ASSY RETARD C 1 3 A0DX PP09 00 GUIDE END 550 C 1 Page 13...

Страница 426: ...AD 508 P 14 Please refer Page 10 Key 7 for parts described as S or E M1 ADCB FM1 PS1 FEBRUARY REVISED EDITION DATE 2010 1 1 1 2 3 4 5 6 7 8 9 bizhub 40P...

Страница 427: ...A0DX PP2F 01 COVER TOP C 1 2 A0DX PP28 01 COVER LEFT C 1 3 A0DX PP13 00 MOTOR DUPLEX C 1 4 A0DX PP2E 01 COVER HSG DUP C 1 5 A0DX PP2K 00 PWBA DUPLEX I 1 6 A0DX PP17 00 FAN DUP C 1 7 A0DX PP1F 00 SENSO...

Страница 428: ...SF 603 P 15 Please refer Page 10 Key 7 for parts described as S or E M1 PS1 SD1 SW1 M2 OCTCB 1 APRIL REVISED EDITION DATE 2009 1 1 2 3 4 5 6 7 8 9 10 12 11 13 bizhub 40P...

Страница 429: ...ER REAR C 1 4 A0DX PP0F 00 ROLL OCT LOWER C 1 5 A0DX PP1J 00 PWBA OCT I 1 6 A0DX PP1A 00 MOTOR ASSY OFFSET C 1 7 A0DX PP0S 00 S W REAR COVER C 1 8 A0DX PP12 00 SOLENOID ASSY GATE C 1 9 A0DX PP2H 00 SE...

Страница 430: ...optional lower feeder unit service manual 3 The Maintenance kit includes Rollers for feed roller pick up roller and separation roller Transfer roller and Fuser unit No Section PM Parts Description Mai...

Страница 431: ...INDIA BANGLADESH INDONESIA 220 240 50 60 A0DX 023 D3 OCEANIA TYPE AUSTRALIA NEW ZEALAND 220 240 50 60 A0DX 023 E PHILIPPINES 220 240 50 60 F F1 SAUDI ARABIA 127 60 F2 SAUDI ARABIA 220 240 50 60 G G1 C...

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