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Automatic Inspection Operation Manual

2-4

2.1

Presetting the Details of Automatic Inspection

2.1.2

[Automatic Inspection Level Setting]

Specify the reference values of the stain size and density that are to be detected by automatic inspection.

When

Image Controller IC-313

Image Controller IC-314

Image Controller IC-315

Image Controller

IC-417

is installed on the machine, [Level Setting] is displayed. Select [Essential], [Standard], or [Premium] to

specify the level for each item.

Setting item

Description

[Detection Level]

Range: 1(Large) - 7(Small)
Adjusts the size and density standard of a stain to
be detected.

[Paper Noise Removal Level]

Range: 1(Strong) - 7(Weak)
Adjusts the level to exclude noises originating from
paper itself from the detection target.

Содержание accuriopress c6085

Страница 1: ......

Страница 2: ...s information that complements the topic or optional devices required to use a certain function d Notations and symbols used in this manual 7 7 CAUTION The meaning of other notations and symbols are as follows Notation Symbol Description Bold This guide describes product names and system configurations as follows Product name Conventions used in this guide AccurioPress C6100 C6085 C3080 C3080P C83...

Страница 3: ...ge for Automatic Inspection 3 6 3 3 Creating a New Reference Image for Automatic Inspection Using a Wait Setting Job 3 10 3 4 Selecting a Created Reference Image for Automatic Inspection Using a Wait Setting Job 3 12 4 Automatic Inspection Report 4 1 Confirming the Automatic Inspection Report 4 2 4 2 Viewing the report from the machine 4 3 Procedure 4 3 4 3 Viewing the report via Web Utilities of ...

Страница 4: ...l No 0 9 Area to Check the Contents 8 8 Overview 8 8 Procedure Creating a Reference Image 8 8 Procedure Setting an Inspection Area 8 11 Procedure Decoding 8 12 8 4 Performing Sequential Check for the Barcode Area or Serial No 0 9 Area 8 14 Overview 8 14 Procedure Creating a Reference Image 8 14 Procedure Setting an Inspection Area 8 14 Procedure Decoding 8 16 8 5 Variable Data Inspection Function ...

Страница 5: ...1 Overview of Function ...

Страница 6: ...t VI 513 Relay Unit RU 702 The following optional unit is required to use the real time VDP collation function during printing Variable Data Inspection Kit UK 312 NOTICE Turn ON the power switch of Auto Inspection Unit UK 301 and turn ON the sub power switch of this ma chine The power source of the Auto Inspection Unit UK 301 is synchronized with the sub power switch of this machine When you turn ...

Страница 7: ... Automatic Inspection 1 When you forcibly turn OFF the main power switch of this machine also turn OFF the power switch of the Auto Inspection Unit UK 301 For details on the default administrator password refer to Safety Information in the separate volume ...

Страница 8: ...2 Automatic Inspection Setting ...

Страница 9: ...of the procedures below Utility User Setting or Administrator Setting Common Setting IQ Function Setting on the MACHINE screen Setting item Description Operation after Deviation Out of Range was De tected Specify the operation to be performed when inap propriate output paper is detected You can specify whether to stop this machine im mediately or only when the number of detected er rors exceeds th...

Страница 10: ...n result report When inappropriate output paper is not discharged automatically the user deals with the inappropriate output paper based on the report Create Report of Completed Job Configure a setting to create an inspection result report of the Completed Job Automatic Inspection Level Setting Adjust the detection standard for automatic in spection There are three levels Essential Stand ard and P...

Страница 11: ...13 Image Controller IC 314 Image Controller IC 315 or Image Controller IC 417 is installed on the machine Level Setting is displayed Select Essential Standard or Premium to specify the level for each item Setting item Description Detection Level Range 1 Large 7 Small Adjusts the size and density standard of a stain to be detected Paper Noise Removal Level Range 1 Strong 7 Weak Adjusts the level to...

Страница 12: ... time of installation To check or change the setting follow the procedure below Utility Administrator Setting Network Setting Automatic Inspection NIC Setting Setting item Description IP Address Specify the IP address of the Auto Inspection Unit UK 301 Subnet Mask Specify the subnet mask of the Auto Inspection Unit UK 301 Gateway Address Specify the gateway address of the Auto Inspec tion Unit UK ...

Страница 13: ...the amount of available memory space Item name Description Memory Displays the amount of available space in the main unit memory File Amount Displays the amount of available space in the main unit file system Item name Description Memory UK 301 Displays the amount of available space in the mem ory of the Auto Inspection Unit UK 301 Reference Image Memory Displays the amount of available space in t...

Страница 14: ...owable range of the IP address to re strict accesses from IP addresses outside the specified range This option can be synchronized with the subnet mask TLS Setting Configure a setting to encrypt network communi cations of the Auto Inspection Unit UK 301 Setting this option to ON performs TLS encryption HDD Encryption Set UK 301 Configure a setting to encrypt HDD of the Auto In spection Unit UK 301...

Страница 15: ... an image To register the destination E mail address follow the procedure shown below Utility Administrator Setting Network Setting NIC Settings Detail Settings Status Notif Setting Register Notif Address E mail ON Edit E mail Address To configure the automatic inspection notification setting follow the procedure below Utility Administrator Setting Network Setting NIC Settings Detail Settings Stat...

Страница 16: ...ng item Description Storing Error Image Log Specify whether to allow log storage when a ser vice call occurs The stored logs are used to help the service representative s work Storing Image Setting Specify this option to mask an image to be stored as a log If Mask the Image is selected the image is stored with all areas within 1mm from the paper edge blackened If Full Image is selected the im age ...

Страница 17: ...tic inspection the visibility size and density of stains on an image varies depending on the paper or image When adjusting the inspection level use test charts Use two types of automatic inspection test charts Reference chart There are no dots in the table of the reference chart Inspection chart The inspection chart includes dots in the table Tips For details on how to obtain automatic inspection ...

Страница 18: ...in Auto Inspection Level Detailed Setting In this step change each setting of Standard to the desired inspection level value 3 Create a reference image using the reference chart Create a reference image following the procedure described in 3 1 Creating a New Reference Image for Automatic Inspection in this manual 4 Perform automatic inspection using the reference image created in step 3 and the in...

Страница 19: ...ed in step 2 match the values framed in red NOTICE The result of automatic inspection may vary depending on whether any subtle changes are made for each print job Perform automatic inspection three to five times and then judge the combined results 6 If adjustment is required repeat steps 2 to 5 NOTICE Visibility may differ between the actual output original and the automatic inspection test chart ...

Страница 20: ...3 Performing Automatic Inspection ...

Страница 21: ... 1 Hold a print job on this machine When printing via the printer driver change the storage destination in the Workflow tab of the PS Pl ugin driver For details on how to hold a job refer to Job Management in the HTML User s Guide 2 Press JOB LIST on the MACHINE screen to display the Hold Job screen 3 Select the held print job and press Job Ticket The Job Ticket Edit screen is displayed 4 Press Au...

Страница 22: ...eference Image Setting 7 Specify each item and press OK to apply the setting When deleting Reference Image when printing is finished select Delete at the End In Inspection Level Setting specify the desired level depending on the output purpose 8 Press New Store or Overwrite The setting is stored and the display returns to the Hold Job screen ...

Страница 23: ...eb Utilities of the Auto Inspection Unit UK 301 Tips To set an Automatic Inspection Area we recommend that you create a reference image in Sample Output For details on the Automatic Inspection Area refer to 7 Automatic Inspection Area in this manual Then follow the procedure described in 3 2 Selecting the Created Reference Image for Auto matic Inspection in this manual to perform automatic inspect...

Страница 24: ...3 1 Creating a New Reference Image for Automatic Inspection 3 Automatic Inspection Operation Manual 3 5 Tips Auto Inspection can also be configured using JobCentro or AccurioPro Print Manager ...

Страница 25: ... Hold a print job on this machine When printing via the printer driver change the storage destination in the Workflow tab of the PS Pl ugin driver For details on how to hold a job refer to Job Management in the HTML User s Guide 2 Press JOB LIST on the MACHINE screen to display the Hold Job screen 3 Select the held print job and press Job Ticket The Job Ticket Edit screen is displayed 4 Press Auto...

Страница 26: ... the lower right side The Reference Image Selection screen is displayed 7 Select the desired Reference Image and press OK This returns to the Automatic Inspection Setting screen 8 Specify each item and press OK to apply the setting When deleting Reference Image when printing is finished select Delete at the End In Inspection Level Setting specify the desired level depending on the output purpose ...

Страница 27: ...etected Result The Automatic Inspection Report can be viewed on this machine or in Web Utilities of the Auto Inspection Unit UK 301 Tips Textured paper blank insertion paper punched paper tab paper and insertion paper are not targeted for automatic inspection When using numbered paper paper with page numbers printed or the date time stamp function set Inspection Excluding Area by reference you can...

Страница 28: ...3 2 Selecting the Created Reference Image for Automatic Inspection 3 Automatic Inspection Operation Manual 3 9 Tips The reference image can also be selected using JobCentro or AccurioPro Print Manager ...

Страница 29: ... Wait Screen for Automatic Inspection to ON 1 Output a print job in the Wait setting The Auto Inspection screen is displayed on the control panel For details on the wait output procedure refer to the HTML User s Guide 2 Press Create Reference Image and enter Number of Ref Image Pages 3 Press Start on the control panel One copy is output and the reference image for automatic inspection is created C...

Страница 30: ...ation Manual 3 11 5 Press Start on the control panel The print job starts and Auto Inspection is performed If an error is detected by the automatic inspec tion it is displayed in IQ Detected Result The Automatic Inspection Report can be viewed on this machine or in Web Utilities of the Auto Inspection Unit UK 301 ...

Страница 31: ...pection screen is displayed on the control panel For details on the wait output procedure refer to the HTML User s Guide 2 Press Change Setting under Reference Image Area Setting The Reference Image Selection screen is displayed 3 Select the desired Reference Image and press OK This returns to the Auto Inspection screen 4 Press Start on the control panel The print job starts and Auto Inspection is...

Страница 32: ...4 Automatic Inspection Report ...

Страница 33: ...t of Auto Inspection confirm AutoInspect Report and take the appropri ate action such as reprinting The Automatic Inspection Report can be viewed on this machine or in Web Utilities of the Auto Inspection Unit UK 301 NOTICE To create AutoInspect Report enable Create Auto Inspection Report before performing automatic inspec tion To display AutoInspect Report configure Automatic Inspection NIC Setti...

Страница 34: ...spect Report screen is displayed To change Password select UTILITY Administrator Setting UK 301 Security Settings Web Access Password Setting After changing the password turn the sub power switch of this ma chine OFF and ON If you select the Save this information check box User Name and Password are stored so you do not need to enter them to log in the next time and after To delete User Name and P...

Страница 35: ... the Auto Inspection Unit UK 301 reaches 100 no report is created Select an unnecessary report and press Delete to delete such a report Display item Description Job ID Displays the ID of the output job Date Time Displays the date and time at which the job is output Filename Displays the file name of the output job Result Displays the inspection result such as Successful or Stain Report Creation St...

Страница 36: ...ght of the screen returns to the MACHINE screen Pressing Close on the lower right of the screen returns to the Completed Job Out of range screen For details on Automatic Inspection Report refer to 4 3 Viewing the report via Web Utilities of the Auto Inspection Unit UK 301 in this manual Key type Description Searches for characters in a report When the target is found it is in dicated by the green ...

Страница 37: ...mis sions are displayed Omission XXX Level n Displays the omission level n XXX Serial No Barcode Total n Displays the number n of barcode or QR code errors Blank m Displays the area in which the barcode or QR code was blank m Area No Decode Error m Displays the area in which barcode or QR code decoding failed m Area No 1st 2nd Mismatch m Displays the area in which front back mismatching of barcode...

Страница 38: ...pection Operation Manual 4 7 Alignment error Displayed when the system failed in alignment with the reference im age CSV Read Error Displayed when the system failed to create a report Too Many Stains Displayed when many stains were detected Type Description ...

Страница 39: ...lities of the Auto Inspection Unit UK 301 NOTICE In Automatic Inspection NIC Setting specify the IP address of the Auto Inspection Unit UK 301 in advance 3 Click List of Auto Image Inspection Report The login window opens To change the language click Japanese English on the upper right side of the screen In addition Access History that contains the operation contents and Extension for maintenance ...

Страница 40: ...w to check the automatic inspection report Click Report to display Completed Job and Out of range When an error is detected the character color is changed If the HDD capacity of the Auto Inspection Unit UK 301 reaches 100 no report is created Select an unnecessary report and click Delete to delete data Display item Description Completed Job Shows a report of the printout that satisfies the in spec...

Страница 41: ...e Shows a report of the printout that does not satisfy the inspection standard If you view a report via Web Utilities of the Auto Inspection Unit UK 301 the problem part is framed in red and the reason is displayed Decoding result Shows a report of the decode results of the num bers barcodes It is created as a CSV file Display item Description Name Description Date Time Displays the detection date...

Страница 42: ...n automatic in spection is performed Total Set Displays the number of sets specified for the job Page Set Total Page Displays the number of pages for each copy When Image Controller IC 313 Image Control ler IC 314 Image Controller IC 315 or Image Controller IC 417 is used the total number of pag es in a single job is displayed Sheet Set Total Page Displays the number of sheets that are used for ea...

Страница 43: ... the barcode or QR code was blank Number of Barcode 1st 2nd Mismatch Pages Displays the number of pages in which the front and back of a barcode or QR code did not match Number of Barcode Sequential Check Mismatch Pages Displays the number of pages in which the ascend ing order or descending order of a barcode or QR code did not match Number of Serial No 0 9 Decode Error Pages Displays the number ...

Страница 44: ...d details are displayed as shown below Name Description Stain XXX Displays the number of detected stains XXX in dicates a serial number Level X Displays the stain detection level X indicates the level x XXX XX y XXX XX Displays the stain position by using the upper left of the screen as the origin of coordinates x indi cates the lateral position and y indicates the ver tical position ...

Страница 45: ...avascript in Preferences of Adobe Acrobat dReference For details about how to set or use Adobe Acrobat refer to Help of Adobe Acrobat Select Preference or from Bookmarks of Adobe Acrobat a window is displayed Set the required items and click OK Item name Overview Show all detection results Stain Select this check to enclose stains or omissions judged to be in the allowable range by a frame Omissio...

Страница 46: ...5 Real time Inspection Display ...

Страница 47: ...tion Unit UK 301 is set to 192 168 1 20 type http 192 168 1 20 This displays the top page of Web Utilities of the Auto Inspection Unit UK 301 NOTICE In Automatic Inspection NIC Setting specify the IP address of the Auto Inspection Unit UK 301 in advance 3 Click Real time image display The Real time image display screen is displayed If the automatic inspection job is started in this state the inspe...

Страница 48: ...6 Reference Image ...

Страница 49: ...ace reference im ages in Reference Image List 1 Reference Image List 2 You can confirm the images registered in Reference Image List 2 The round yellow icon is marked for the Reference Image Name row of the image that was previously used for automatic inspection It is recommended that images that are less frequently used are registered in Reference Image List 2 When performing automatic inspection...

Страница 50: ...6 1 Managing Reference Images 6 Automatic Inspection Operation Manual 6 3 Tips You can also confirm the reference images from Reference Image List of Web Utilities of the Auto Inspec tion Unit UK 301 ...

Страница 51: ...7 Automatic Inspection Area ...

Страница 52: ...that is not targeted for automatic inspection Barcode Area Sets an area targeted for barcode inspection This function reads and decodes the barcode in the target area You can also check whether the numeric value changes sequentially The barcode area is compatible with the following types of barcodes CODE39 CODE93 CODE128 JAN EAN ITF NW 7 UPC QR Code PDF417 Aztec Code The read barcode must satisfy ...

Страница 53: ...rs in the target area is narrow when a number is read in Serial No 0 9 Area a recognition error may occur If Barcode Area or Serial No 0 9 Area is selected in Select Area Type the decoding result is cre ated as a CSV file Specified Inspection Level Area You can set another inspection level to the specified area For details on how to set the automatic inspection level refer to 2 1 2 Automatic Inspe...

Страница 54: ...Reference Image Management screen You can also select Reference Image Selection InspectionAreaSet on the Job Ticket screen to specify the desired area You can also set an inspection area from InspectionAreaSet on the Reference Image List screen of Web Utilities 2 Set the inspection area on the setting screen ...

Страница 55: ...target pages are specified as areas Use this option when spec ifying the back side for 1 sided printing Excluding Edge Setting Set an area that is not subject to automatic inspec tion at the paper edge To set an area select In spection Excluding Area in Select Area Type You can change the default setting in IQ Function Setting For details refer to 2 1 1 About the De tailed Setting of Automatic Ins...

Страница 56: ...er the serial number was correctly changed This item is displayed in Select Area when the same area No is specified in Front Page and Back Page VDP area match execution example Front Side 1st sheet 2nd sheet Back Side Front Side Back Side Scanned page order Output side Scanned sheet order 1page 2page 3page 4page Front Back Area No 1 Area No 1 Area No 1 Area No 1 Page 1 Page 2 Page 3 Page N Area No...

Страница 57: ...8 Output Setting ...

Страница 58: ...xample shown in this manual This example describes a system configuration to output a printout with an error detected and paper left in the machine to the Purge Tray of the Relay Unit RU 702 and perform reprinting Intended environment Purge Reprint instruction Image beyond standard Image within standard Finisher RU 702 IQ 501 panel UK 301 Item name Name Operating system Windows10 Application Adobe...

Страница 59: ...n Error Detected to Another Tray 8 Procedure 1 Press IQ Function Setting on the MACHINE screen The IQ Function Setting screen is displayed 2 Select Continue Output in Operation after Deviation Out of Range was Detected and enter Detec tion Count using the keypad on the screen ...

Страница 60: ...Tray of Output Tray for Out of Range 4 Press OK 5 Automatic inspection and printing are performed For details refer to 3 Performing Automatic Inspection in this manual If an error is detected during printing the printout subject to the detected error and paper left in the machine at the same time are output to the Purge Tray ...

Страница 61: ...avoid pages from being duplicated This setting is avail able if you want to reduce paper loss or use paper remaining in the machine at the same time Example shown in this manual In this example a normal printout and a printout with an error detected are mixed in the same tray Check the automatic inspection report and manually take the appropriate action Procedure 1 Press IQ Function Setting on the...

Страница 62: ...n Operation Manual 8 6 2 Select Continue Output in Operation after Deviation Out of Range was Detected and type 00 for Detection Count using the keypad on the screen Printing is continued even if an error is detected multiple times 3 Select Same as the Job of Output Tray for Out of Range ...

Страница 63: ...ion and printing are performed For details refer to 3 Performing Automatic Inspection in this manual When an error is detected during printing a printout is also output to the same tray as a normal printout 8 Check the automatic inspection report For details refer to 4 Automatic Inspection Report in this manual 9 Check the printout Check the actual printout based on the information in the automati...

Страница 64: ...section describes the setting method Intended environment Procedure Creating a Reference Image 1 Press IQ Function Setting on the MACHINE screen The IQ Function Setting screen is displayed Item name Name Operating system Windows10 Application Adobe Acrobat Reader DC Printer driver PS Plug in driver Image Controller Image Controller IC 604 or Image Controller IC 605 Output Option Intelligent Qualit...

Страница 65: ...a reference image select only one set from the repeated parts A to D Reference image Gray part Variable area This figure shows that inspection is repeated three times every four reference images A B C and D when there are 12 sheets of variable jobs The inspection repetition count varies depending on the num ber of job sheets When printing via the printer driver change the storage destination in th...

Страница 66: ...ic Inspec tion in this manual 7 Press Sample Output A reference image for automatic inspection is created 8 Check the contents of the created reference image The printed data is registered as a reference image The file name of the reference image is the same as the original The printed data is also registered and displayed as a reference image in Reference Image Man agement Reference Image List 1 ...

Страница 67: ...a Ref erence Image and press InspectionAreaSet The InspectionAreaSet screen is displayed 3 Set the inspection area on the setting screen In this example set the serial No 0 9 area 4 Select Serial No 0 9 Area in Select Area Type 5 Select the page to set the inspection area in Select Target Page If Select Page is specified Front Page and Back Page cannot be set 6 In Select Area specify an area for t...

Страница 68: ...dure Decoding 1 Hold the print job including all the repeated parts on this machine 2 Press JOB LIST on the MACHINE screen to display the Hold Job screen 3 Select the print job held in step 1 and press Job Ticket The Job Ticket Edit screen is displayed 4 Press Auto Inspection set Inspection Setting to ON enable Use Registered Image in Reference Image Setting and select the reference image created ...

Страница 69: ...of the Auto Inspection Unit UK 301 in this manual 8 Click Report of the printed job and click the file name of Decoding result on the displayed screen The CSV file of the decoding result is downloaded 9 Compare the original data with the CSV file data of the decoding result If data match it means that the data of the inspection area has been correctly printed If an error is found in the decoding r...

Страница 70: ...erence Image of 8 3 Decoding the Barcode Area or Serial No 0 9 Area to Check the Contents in this manual Procedure Setting an Inspection Area 1 Set the inspection area referring to steps 1 to 8 in Procedure Setting an Inspection Area of 8 3 De coding the Barcode Area or Serial No 0 9 Area to Check the Contents in this manual 2 Select the Sequential Check method from the menu list Item name Name Op...

Страница 71: ...at have been se quentially arranged on one page have been cor rectly changed based on the area No The area No does not need to be successive Example When there are area No 1 area No 2 and area No 4 area No 3 is skipped sequential check is performed in the order of area No 1 area No 2 and area No 4 with area No 3 skipped Check the data between pages only within the same area Check whether the numbe...

Страница 72: ...heck item Check the data inside a page The decoding results of area No are arranged in regular order The decoding results of the last area No in a page and those of the first area No in the next sheet are arranged in regular order Example Between the 1st and 2nd sheets in Figure 1 The decoding results of area No 4 in the first sheet and those of area No 1 in the second sheet are ar ranged in the o...

Страница 73: ...n Procedure Preparing the CSV File to Collate 1 Check that the collated CSV file is formatted as shown below No Name Description 1 Setting Quantity Number of setting items related to the entire job Select the required items from the following Job Name and Ascending or Descending Order To only set Ascending or Descending Order type 1 To set both type 2 2 JobName Job name Symbol is handled as _ This...

Страница 74: ...oblem Enter a UTF 8 character string such as and space excluding a comma If the value is blank it is skipped without being collated START_X Starting point of X coordinate Set in the range from 0 to 330 units of 1 mm Set the top direction as the top and the upper left as the origin reference on the original RIP image and specify the XY coordinates If Image Controller IC 313 is mounted specify the X...

Страница 75: ...in the HTML User s Guide 2 Enter the following URL in the address bar and press Enter http IP address of Auto Inspection Unit UK 301 Example When the IP address of the Auto Inspection Unit UK 301 is set to 192 168 1 20 type http 192 168 1 20 This displays the top page of Web Utilities of the Auto Inspection Unit UK 301 NOTICE In Automatic Inspection NIC Setting specify the IP address of the Auto I...

Страница 76: ...ob must completely match the CSV file name If an extension such as xxxxx pdf is included in the file name the real time VDP collation cannot be performed Procedure Checking the Collation Result after Printing The collation result can be confirmed in List of Realtime Collation Result of Web Utilities of the Auto Inspec tion Unit UK 301 1 Open the Web browser For details on the browser operating env...

Страница 77: ... 21 8 5 Variable Data Inspection Function 8 3 Click List of Realtime Collation Result The List of Realtime Collation Result screen is displayed 4 If the inspection result is Collation Err click Report The Mismatch Report screen is displayed ...

Страница 78: ...9 Troubleshooting ...

Страница 79: ...ser s Guide 3 An error occurs in the barcode inspection or serial No 0 9 inspec tion area The original data is erro neous Or the setting does not match the specifications Check the inspection data and decod ing results CSV file in the report Also check whether the barcode area or serial No 0 9 area is set based on the specifications For details refer to 7 Automatic In spection Area in this manual ...

Страница 80: ... Paper is different be tween the reference im age and the actual print Load the paper that is used to create a reference image Otherwise load the paper you want to actually use and create a reference im age again Message Barcode No Mis is displayed as error information on the out of range image re port The contents of the source CSV file are dif ferent from the printing result Check the inspection...

Страница 81: ... 2018 A92W IQ E 22 2020 9 ...

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