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Instruction manual 

20220109E

 5 

1

 

GENERAL 

HLD350 MK2 and HLD2000 MK2 are hydraulic linear drives 
designed for boats with mechanical steering systems such as wire and 
cable steering (Edson, Whitlock, Teleflex). 

The HLD is a compact, assembled unit, consisting of a reversible 
hydraulic pump, a balanced hydraulic cylinder, by-pass valve and oil 
tank. 

Because of the direct connection to the rudder, the hydraulic linear 
drive can be used even if the hand steering should fail. This can be an 
important safety factor. 

The by-pass valve makes it possible to use the helm with little back 
drive force when the autopilot is switched off. 

The HLD350 MK2 and HLD2000 MK2L supersede the previous 
HLD350 and HLD2000L models. This manual also includes 
HLD2000 MK2D. This model is based on the same main parts as 
HLD350 MK2, but uses the HLD2000 MK2LD motor. 

The MK2 versions were introduced in April 1998. The cylinder has a 
slightly increased diameter and requires a modified piston assembly 
and piston sealing. Otherwise the MK2 versions are identical to the 
previous HLD350 and HLD2000L. The modified units have got a MK2 
added to the type designation on the product label and applies from the 
following serial numbers and onwards. 

The basic specifications are: 

 

Art. no.   Ser. no.    Description 

21113303  545H36   HLD350 MK2 (200 mm stroke) 
21113311  545H36   HLD350 MK2S (split version) 
21113360  4154H69  HLD2000 MK2L (long version, 340 mm 
                 stroke) 
21113386  4154H610  HLD2000 MK2LS (long, split version) 
21113345  3383H68  HLD2000 MK2D (dual cylinder version, 
 

        200 

mm 

stroke) 

21113402  4154H611  HLD2000 MK2LD (long dual cylinder 
                 version) 

In this manual HLD is used as a general term for all models. The MK2 
designation is added only when specifically required for parts 
identifications. 

All HLD models are supplied with environmentally friendly synthetic 
hydraulic oil with designation of type Hydralen 32 (viscosity 32 cSt). 
This oil can without problem substitute/blend with ordinary hydraulic 
oil with equivalent viscosity (between 15 and 40 cSt) 

Содержание Simrad HLD2000 MK2L

Страница 1: ...INSTRUCTION MANUAL Simrad HLD350 MK2 Simrad HLD2000 MK2L Hydraulic Linear Drive...

Страница 2: ...injury to personnel The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment Simrad AS disclaims any responsibility for damage or i...

Страница 3: ...on material that is provided with your system includes a warranty card This must be filled out by the authorized dealer that performed the installation and mailed in to activate the warranty Instruksj...

Страница 4: ...2 03 Th H E 16 02 05 16 02 05 Document history Rev First edition Rev A New edition including MK2 versions Rev B Added measurement on figure 1 Adjusted figure 5 Rev C New environmentally friendly synth...

Страница 5: ...allation 11 3 2 Electrical connection 12 AC10 AC20 Autopilot Computer J300X J3000X Junction Unit 12 J101A Junction Unit 12 4 CONSTRUCTION AND PRINCIPLE OF OPERATION 15 4 1 Tank 15 4 2 Reversible Hydra...

Страница 6: ...LLASJON 13 3 1 Mekanisk installasjon 13 3 2 Elektrisk tilkobling 14 AC10 AC20 autopilotcomputer J300X J3000X koblingsenhet 14 J101A koblingsenhet 14 4 KONSTRUKSJON OG VIRKEM TE 17 4 1 Tank 17 4 2 Reve...

Страница 7: ...has a slightly increased diameter and requires a modified piston assembly and piston sealing Otherwise the MK2 versions are identical to the previous HLD350 and HLD2000L The modified units have got a...

Страница 8: ...er samme motor som HLD2000 MK2LD MK2 versjonen ble introdusert i april 1998 Sylinderen har en noe st rre diameter og krever et modifisert stempel og stempelforing Ellers er MK2 versjonene identiske me...

Страница 9: ...Max speed HLD350 2000L 10 sec 17 sec full travel Adjustable in the autopilot electronics Stroke 200mm 340mm Overall length with piston in middle position 578mm 858mm Dimensions See fig 1 Hydraulic oi...

Страница 10: ...split version is available with standard 200 mm or long stroke 340 mm and with hose lengths of 1 m 3 ft Figure 2 HLD Split version Shown with Fracmo type motor For oppn best mulig fleksibilitet ved in...

Страница 11: ...double torque has been achieved The dual cylinder version is for 24V DC operation only Figure 3 HLD Dual cylinder Shown with Fracmo type motor Denne utgaven med doble sylindere er utviklet for ke dre...

Страница 12: ...Steering gear interface Connects to quadrant or tiller 1 The autopilot computer junction unit steps down the motor voltage when operating from 24V or 32V mains 2 The specified computer junction unit...

Страница 13: ...rent rudder angles are found in the diagram in fig 4 and 5 The HLD should be fitted with the enclosed safety connector between actuator and tiller to ensure quick disconnection in emergency situations...

Страница 14: ...ing to the following diagram POWER PCB TB1 TB2 TB3 TB4 TB5 TB6 Drive Engage Sol Motor Sol Motor TB7 HYDRAULIC LINEAR DRIVE Single pole clutch bypass switch Figure 7 HLD connection to ACXX and J3XX J10...

Страница 15: ...losed with the J101A J1000 INSTALLASJON Kontroller mot tabellen under seksjon 2 4 at riktig HLD model er valgt Er det tvil om hvorvidt HLD350 eller HLD2000L skal velges kan dette klargj res ut fra ber...

Страница 16: ...ustere rorhastighet og dermed b tens styreegenskaper med autopilot etter at systemet er installert Ved bruk av HLD350 gjelder ikke HLD2000L b r trimme potensiometer RV1 i J45A J101A J1000settes til ca...

Страница 17: ...selected the solenoid valve will be in closed position The solenoid valve opens immediately when the autopilot is switched off and handsteering is allowed Previous versions An early version of HLD350...

Страница 18: ...motor is running the pressurised or delivery side will hold both check valves open using direct oil pressure upon the valve on the delivery side This oil pressure is also used to push a slide to open...

Страница 19: ...rte imidlertid som kombinerte innsugings og tilbakeslagsventiler kontrollert av det interne trykket og retningen av oljestr mmen Effekten av dette var en jevnere sperrefunksjon sammenlignet med enhete...

Страница 20: ...r av tannhjulspumpen kan suge fra tank via innsugningsventiler Hydraulisk rorsylinder Rorsylinderen best r av sylinderr r stempelstang med stempel endestykke og fot Stempelstangen er gjennomg ende Ste...

Страница 21: ...ual cylinders 1 21112826 Tank assembly 12V standard Option 24V voltage to be specified 2 21112859 Pump assembly complete with motor 12V Motor parts LEMAC 44170199 RPU80 Lemac motor HLD350 HLD350S Subs...

Страница 22: ...der ass y 21113279 HLD2000 MK2L Hydraulic cylinder ass y 4 21109228 Emergency release pin complete 5 2 Tank assembly Figure 9 HLD Tank assembly N3 111282C Pos Qty Part no Description 1 1 21112891 Tank...

Страница 23: ...5 1 44157865 O ring 14 00x2 00 16 1 44157873 O ring 16 36x2 21 5 3 Pump assembly Figure 10 Pump assembly Pos Qty Part no Description 1 4 44149912 Screw sock Head M5x60 2 4 44152775 Screw sock Head M6x...

Страница 24: ...er 10 2x14x1 17 2 21100193 Spring 18 2 44149656 Steel ball 8 19 1 44149722 Oil seal 8x22x7 20 1 21100185 Support ring 21 2 44154888 O ring 18 77x1 78 5 4 Cylinder assembly Figure 11 Cylinder assembly...

Страница 25: ...0 2 44156586 Cleaner 16x24x7 4 11 1 44140076 Nut M12 12 1 21113295 Ball joint 12xM12 13 2 44150035 Set screw M6x6 14 2 44150043 Nut M6 15 1 21112784 End piece 16 4 44150050 Washer M6 17 4 44150068 Nut...

Страница 26: ...rudder force M rudder torque kpm R rudder tiller m Use the table on page 10 to find the appropriate drive unit If the boat is going on cruises for several days it is recommended to select a unit where...

Страница 27: ...sured to 6 5kp and the radius to 0 3m Number of turns from hard over to hard over is 3 and the total rudder angle is 90 degrees Put into the formula Mr 6 5kp x 0 30m 1 95kpm Turn over ratio i 45 2 3 3...

Страница 28: ...t M rormoment kpm R rorkult m Bruk tabellen p side 10 for finne den aktuelle drivenheten Det anbefales at Fr ikke overstiger 70 av den oppgitte skyvkraft dersom b ten skal seile kontinuerlig i flere d...

Страница 29: ...og radien til 0 3m Antall t rn fra borde til borde er 3 og rorvinkelen er totalt 90 grader Sett inn i formelen Mr 6 5kp x 0 30m 1 95kpm Omsetningsforholdet er i 45 2 3 360 x x 12 Rormoment M 1 95kpm...

Страница 30: ...ww promar com tr AFRICA MOROCCO Soremar 17 Rue le Catelet BD Emile Zola 21900 Casablanca Tel 212 22 40 50 50 Fax 212 22 24 82 36 NORTH WEST AFRICA Simrad NW Africa 1 Place Al Istiqlal Angle Ave Des FA...

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