UEN00245-02
40 Troubleshooting
32
PC210, 230, 240-8
(For PC210 K50001-K51094, PC230 K50001-K50113 and PC240 K50001-K50303).
Quick coupler
1
1
5
9
10
1
2
17
22
8
7
4
8
1
2
1
2
Quick Coupler
Drive Switch
(Lamp)
S42
S50
H15
H14
F01
Power
Supply
Fuse Box
Quick
Coupler
Buzzer
P51
D03
T01 (Floorframe)
V40
Solenoid Valve
for Quick Coupler
T09 (Revoframe)
REVOLVING FRAME
CAB
QUICK COUPLER BA
Trouble
(1) Quick coupler cylinder will not extend
Related information
Quick coupler block assembly has 2 cartridge valves in it, a 3 port pressure reducer to regulate
the pressure to both the solenoid valve and quick coupler cylinder and a 4/2 solenoid operated
directional control valve, this functions as follows:
-Default position allows oil to flow to extend quick coupler cylinder [lock].
Possible causes and
standard value in nor-
mal state
Cause
Remarks on troubleshooting
1
Pressure setting too low for
particular quick coupler
If there is insufficient pressure achieved at the quick coupler
cylinder, then it wont move. Adjust pressure according to
quick coupler specification (refer to Testing and Adjusting
Section 30 for measuring and adjustment procedure)
2
Power supply to solenoid
coil not removed
This will result in solenoid coil being energised and oil being
directed to retract the quick coupler cylinder
a
Prepare with starting switch OFF, then turn starting
switch ON (but quick coupler switch OFF) and carry out
troubleshooting.
V40 (female) between (1) - (2). Voltage below 1V.
3
Directional control valve
malfunction
Directional control valve may have a malfunction (eg. stick-
ing spool). Check it directly and replace complete directional
control valve if necessary.
4
Malfunction of pressure
reducer
This may result in insufficient pressure being available.
Measure pressure as explained in "Testing and Adjusting
Section 30" then check if pressure can be adjusted, if it can’t
replace complete pressure reducer.
Содержание PC210-8
Страница 2: ......
Страница 15: ...00 Index and foreword UEN00093 06 PC210 230 240 8 13...
Страница 49: ...00 Index and foreword UEN00094 00 PC210 230 240 8 33...
Страница 63: ...01 Specification UEN00095 02 PC210 230 240 8 13...
Страница 71: ...10 Structure function and maintenance standard UEN00096 01 PC210 230 240 8 7...
Страница 75: ...10 Structure function and maintenance standard UEN00097 00 PC210 230 240 8 3...
Страница 76: ...UEN00097 00 10 Structure function and maintenance standard 4 PC210 230 240 8 Final drive 1...
Страница 80: ...UEN00097 00 10 Structure function and maintenance standard 8 PC210 230 240 8 PC240LC PC240NLC 8...
Страница 88: ...UEN00098 00 10 Structure function and maintenance standard 4 PC210 230 240 8 Idler 1 PC210 240 8...
Страница 95: ...10 Structure function and maintenance standard UEN00098 00 PC210 230 240 8 11...
Страница 101: ...10 Structure function and maintenance standard UEN00099 01 PC210 230 240 8 3 B Y 21 21D 21C 21B 21A Y 21E...
Страница 104: ...UEN00099 01 10 Structure function and maintenance standard 6 PC210 230 240 8 Hydraulic pump 1 PC240 Type HPV95 95...
Страница 131: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 3 General view PC210 230 8...
Страница 132: ...UEN00100 00 10 Structure function and maintenance standard 4 PC210 230 240 8 PC240 8...
Страница 133: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 5...
Страница 134: ...UEN00100 00 10 Structure function and maintenance standard 6 PC210 230 240 8 Sectional view 1 5...
Страница 136: ...UEN00100 00 10 Structure function and maintenance standard 8 PC210 230 240 8 2 5...
Страница 138: ...UEN00100 00 10 Structure function and maintenance standard 10 PC210 230 240 8 3 5...
Страница 140: ...UEN00100 00 10 Structure function and maintenance standard 12 PC210 230 240 8 4 5...
Страница 147: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 19...
Страница 173: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 45...
Страница 185: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 57...
Страница 190: ...UEN00160 03 10 Structure function and maintenance standard 4 PC210 230 240 8...
Страница 194: ...UEN00160 03 10 Structure function and maintenance standard 8 PC210 230 240 8 Reverse prevention valve...
Страница 197: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 11...
Страница 198: ...UEN00160 03 10 Structure function and maintenance standard 12 PC210 230 240 8 Centre swivel joint 1...
Страница 200: ...UEN00160 03 10 Structure function and maintenance standard 14 PC210 230 240 8...
Страница 202: ...UEN00160 03 10 Structure function and maintenance standard 16 PC210 230 240 8...
Страница 217: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 31...
Страница 232: ...UEN00160 03 10 Structure function and maintenance standard 46 PC210 230 240 8 Valve control 1...
Страница 252: ...UEN00101 00 10 Structure function and maintenance standard 2 PC210 230 240 8 Work equipment 1 Dimensions of components 1...
Страница 254: ...UEN00101 00 10 Structure function and maintenance standard 4 PC210 230 240 8 1 Dimension of arm...
Страница 256: ...UEN00101 00 10 Structure function and maintenance standard 6 PC210 230 240 8 2 Dimension of bucket...
Страница 261: ...10 Structure function and maintenance standard UEN00102 00 PC210 230 240 8 3...
Страница 273: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 11...
Страница 275: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 13...
Страница 302: ...UEN00103 03 10 Structure function and maintenance standard 40 PC210 230 240 8 1...
Страница 303: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 41 Monitor control display portion 1...
Страница 373: ...20 Standard value table UEN00227 01 PC210 230 240 8 21...
Страница 433: ...30 Testing and adjusting UEN00228 04 PC210 230 240 8 59...
Страница 503: ...30 Testing and adjusting UEN00229 01 PC210 230 240 8 65...
Страница 512: ...UEN00230 00 30 Testing and adjusting 8 PC210 230 240 8...
Страница 514: ...UEN00230 00 30 Testing and adjusting 10 PC210 230 240 8 Items related to engine...
Страница 520: ...UEN00230 00 30 Testing and adjusting 16 PC210 230 240 8 Items related to engine...
Страница 521: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 17 Items related to engine A A...
Страница 525: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 21...
Страница 529: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 3 Sequence of events in troubleshooting 1...
Страница 573: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 47...
Страница 603: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 29 Circuit diagram related to fuel control dial...
Страница 605: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 31 Circuit diagram related to fuel control dial...
Страница 607: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 33 Circuit diagram related to coolant temperature sensor...
Страница 609: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 35 Circuit diagram related to coolant temperature sensor...
Страница 615: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 41...
Страница 617: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 43 Circuit diagram related to sensor power supply 2...
Страница 619: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 45 Circuit diagram related to ambient pressure sensor...
Страница 621: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 47 Circuit diagram related to ambient pressure sensor...
Страница 627: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 53...
Страница 629: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 55 Circuit diagram related to No 1 injector...
Страница 631: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 57 Circuit diagram related to No 5 injector...
Страница 633: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 59 Circuit diagram related to No 3 injector...
Страница 635: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 61 Circuit diagram related to No 6 injector...
Страница 637: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 63 Circuit diagram related to No 2 injector...
Страница 639: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 65 Circuit diagram related to No 4 injector...
Страница 645: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 5 Circuit diagram related to engine controller...
Страница 647: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 7 Circuit diagram related to sensor power supply 1...
Страница 649: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 9...
Страница 651: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 11 Circuit diagram related to water in fuel sensor...
Страница 653: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 13 Circuit diagram related to water in fuel sensor...
Страница 657: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 17 Circuit diagram related to engine controller power supply...
Страница 659: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 19 Circuit diagram related to engine controller power supply...
Страница 661: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 21...
Страница 663: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 23 Circuit diagram related to common rail pressure sensor...
Страница 665: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 25 Circuit diagram related to common rail pressure sensor...
Страница 671: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 31...
Страница 673: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 33 Circuit diagram related to engine controller power supply...
Страница 677: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 37 Circuit diagram related to CAN communication...
Страница 681: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 41...
Страница 683: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 43 Circuit diagram related to supply pump actuator metering unit...
Страница 694: ...UEN00241 01 40 Troubleshooting 54 PC210 230 240 8...
Страница 699: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 59 Circuit diagram related to model selection connector PC210 210LC 8...
Страница 701: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 61 Circuit diagram related to model selection connector PC240LC 8...
Страница 705: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 3...
Страница 707: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 5 Circuit diagram related to CAN communication...
Страница 709: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 7...
Страница 711: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 9 Circuit diagram related to CAN communication...
Страница 713: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 11...
Страница 715: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 13 Circuit diagram related to F pump pressure sensor...
Страница 717: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 15 Circuit diagram related to R pump pressure sensor...
Страница 719: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 17 Circuit diagram related to arm curl PPC pressure sensor...
Страница 721: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 19 Circuit diagram related to bucket curl PPC pressure sensor...
Страница 723: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 21 Circuit diagram related to boom raise PPC pressure sensor...
Страница 725: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 23 Circuit diagram related to swing right PPC pressure sensor...
Страница 727: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 25 Circuit diagram related to swing left PPC pressure sensor...
Страница 729: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 27 Circuit diagram related to bucket dump PPC pressure sensor...
Страница 731: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 29 Circuit diagram related to overload alarm pressure sensor...
Страница 733: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 31 Circuit diagram related to travel speed shifting solenoid...
Страница 735: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 33 Circuit diagram related to travel speed shifting solenoid...
Страница 737: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 35 Circuit diagram related to swing holding brake solenoid...
Страница 739: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 37 Circuit diagram related to swing holding brake solenoid...
Страница 741: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 39 Circuit diagram related to travel junction solenoid...
Страница 743: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 41 Circuit diagram related to travel junction solenoid...
Страница 747: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 45 Circuit diagram related to 2 stage relief solenoid...
Страница 749: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 47 Circuit diagram related to 2 stage relief solenoid...
Страница 754: ...UEN00243 01 40 Troubleshooting 4 PC210 230 240 8 Circuit diagram related to PC EPC F solenoid and PC EPC R solenoid...
Страница 756: ...UEN00243 01 40 Troubleshooting 6 PC210 230 240 8 Circuit diagram related to PC EPC F solenoid and PC EPC R solenoid...
Страница 758: ...UEN00243 01 40 Troubleshooting 8 PC210 230 240 8 Circuit diagram related to PC EPC F solenoid and PC EPC R solenoid...
Страница 760: ...UEN00243 01 40 Troubleshooting 10 PC210 230 240 8 Circuit diagram related to PC EPC F solenoid and PC EPC R solenoid...
Страница 762: ...UEN00243 01 40 Troubleshooting 12 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Страница 764: ...UEN00243 01 40 Troubleshooting 14 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Страница 766: ...UEN00243 01 40 Troubleshooting 16 PC210 230 240 8 Circuit diagram related to service EPC solenoid...
Страница 768: ...UEN00243 01 40 Troubleshooting 18 PC210 230 240 8 Circuit diagram related to service EPC solenoid...
Страница 770: ...UEN00243 01 40 Troubleshooting 20 PC210 230 240 8 Circuit diagram related to merge divider main EPC solenoid...
Страница 772: ...UEN00243 01 40 Troubleshooting 22 PC210 230 240 8 Circuit diagram related to merge divider main EPC solenoid...
Страница 774: ...UEN00243 01 40 Troubleshooting 24 PC210 230 240 8 Circuit diagram related to merge divider LS EPC solenoid...
Страница 776: ...UEN00243 01 40 Troubleshooting 26 PC210 230 240 8 Circuit diagram related to merge divider LS EPC solenoid...
Страница 778: ...UEN00243 01 40 Troubleshooting 28 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 780: ...UEN00243 01 40 Troubleshooting 30 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 782: ...UEN00243 01 40 Troubleshooting 32 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 784: ...UEN00243 01 40 Troubleshooting 34 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 786: ...UEN00243 01 40 Troubleshooting 36 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 788: ...UEN00243 01 40 Troubleshooting 38 PC210 230 240 8 Circuit diagram related to windshield wiper and window washer...
Страница 798: ...UEN00243 01 40 Troubleshooting 48 PC210 230 240 8...
Страница 810: ...UEN00243 01 40 Troubleshooting 60 PC210 230 240 8...
Страница 812: ...62 UEN00243 01...
Страница 817: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 5...
Страница 821: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 9 Circuit diagram related to machine monitor power supply...
Страница 823: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 11 Circuit diagram related to radiator coolant level switch...
Страница 831: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 19...
Страница 837: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 25 Circuit diagram related to air cleaner clogging switch...
Страница 859: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 47 Circuit diagram related to swing holding brake solenoid...
Страница 873: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 61 Circuit diagram related to air conditioner...
Страница 879: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 67 Circuit diagram related to travel PPC pressure switch and travel alarm...
Страница 881: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 69...
Страница 883: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 71 Circuit diagram related to service PPC pressure switch...
Страница 885: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 73...
Страница 889: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 3...
Страница 923: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 37 1...
Страница 973: ...50 Disassembly and assembly UEN00659 00 PC210 230 240 8 15...
Страница 1021: ...50 Disassembly and assembly UEN00660 00 PC210 230 240 8 47...
Страница 1055: ...50 Disassembly and assembly UEN00661 00 PC210 230 240 8 33...
Страница 1111: ...50 Disassembly and assembly UEN00664 00 PC210 230 240 8 5...
Страница 1148: ...UEN00666 01 50 Disassembly and assembly 10 PC210 230 240 8 2 Remove O ring 7 with tweezers 1...
Страница 1149: ...50 Disassembly and assembly UEN00666 01 PC210 230 240 8 11...
Страница 1152: ......
Страница 1154: ...1...
Страница 1155: ...5 UEN00112 03 Hydraulic circuit diagram 2 2 1...
Страница 1156: ...1...
Страница 1158: ......
Страница 1159: ...9 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Страница 1161: ...UEN00112 03 PC210 230 240 8 11...
Страница 1166: ......
Страница 1167: ...UEN00113 04 5 Electrical circuit diagram 2 5...
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Страница 1169: ...UEN00113 04 7 Electrical circuit diagram 3 5...
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Страница 1171: ...UEN00113 04 9 Electrical circuit diagram 4 5...
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Страница 1173: ...UEN00113 04 11 Electrical circuit diagram 5 5...
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Страница 1177: ...UEN00113 04 15 Electrical circuit diagram 2 5...
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Страница 1179: ...UEN00113 04 17 Electrical circuit diagram 3 5...
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Страница 1181: ...UEN00113 04 19 Electrical circuit diagram 4 5...
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Страница 1183: ...UEN00113 04 21 Electrical circuit diagram 5 5...
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Страница 1187: ...UEN00113 04 25 Electrical circuit diagram 2 5...
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Страница 1189: ...UEN00113 04 27 Electrical circuit diagram 3 5...
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Страница 1191: ...UEN00113 04 29 Electrical circuit diagram 4 5...
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Страница 1193: ...UEN00113 04 31 Electrical circuit diagram 5 5...
Страница 1194: ......
Страница 1195: ...UEN00113 04 33 Connector arrangement diagram...
Страница 1196: ......
Страница 1197: ...UEN00113 04 35 Electrical circuit diagram for air conditioner...
Страница 1198: ......
Страница 1199: ...UEN00113 04 PC210 230 240 8 37...